CN103984825A - Three-dimensional plate shape dynamic simulation method - Google Patents
Three-dimensional plate shape dynamic simulation method Download PDFInfo
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- CN103984825A CN103984825A CN201410214716.1A CN201410214716A CN103984825A CN 103984825 A CN103984825 A CN 103984825A CN 201410214716 A CN201410214716 A CN 201410214716A CN 103984825 A CN103984825 A CN 103984825A
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- 238000000034 method Methods 0.000 title claims abstract description 40
- 238000005094 computer simulation Methods 0.000 title abstract description 6
- 239000011159 matrix material Substances 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims description 32
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 239000003086 colorant Substances 0.000 claims description 5
- 238000012800 visualization Methods 0.000 abstract description 2
- 230000000007 visual effect Effects 0.000 description 7
- 230000007547 defect Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000007794 visualization technique Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
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- 229910000838 Al alloy Inorganic materials 0.000 description 1
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- 238000002474 experimental method Methods 0.000 description 1
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Abstract
The invention discloses a three-dimensional plate shape dynamic simulation method, which belongs to the technical field of three-dimensional visualization. The method is characterized in that a three-dimensional plate shape curved surface of a plate is constructed in real time by utilizing a tensor product uniform B-spline method according to plate shape data acquired in real time, and comprises the following steps of firstly constructing an initial three-dimensional plate shape curve surface by utilizing the tensor product uniform B-spline method according to initial cross section plate shape data of a plurality of groups of plates; then calculating a control point matrix by utilizing a recursive least-squares method or improved recursive least-squares method for cross section plate shape data of each group of subsequent plates, and further realizing real-time dynamic fitting of the three-dimensional plate shape curved surface. Compared with the prior art, the three-dimensional plate shape dynamic simulation method has the advantage of capability of accurately and dynamically representing the three-dimensional plate shape online in real time.
Description
Technical field
The present invention relates to a kind of three dimensional panel shape dynamic emulation method, according to the board form data of Real-time Collection, utilize tensor product Uniform B-spline method to construct in real time the three dimensional panel shape curved surface of sheet material, belong to three-dimensional visualization technique field.
Background technology
In Strip production run (such as belt steel rolling, aluminum alloy plate materials production etc.), in order to ensure strip shape quality, site operation personnel need to pay close attention to the board form data that detecting instrument of flatness Real-time Collection arrives, therefrom tell valuable information, suitably regulate accordingly rolling mill technology parameter, reduce underproof plate product.How by Real-time Collection to board form data efficiently show intuitively site operation personnel so that operating personnel implement to control more reliably and decision-making, be an important need in production process of plate.Conventional panels graphic data dynamic display technology mostly dynamically shows board form data by two-dimensional histogram.Although this plate shape display technique has, speed is fast, real-time advantages of higher, and display frame is directly perceived not, and is difficult to reappear complicated flatness defect, has been difficult to meet the demand that site operation personnel controls plate shape at present.
Three dimensional panel shape visualization technique possesses stronger information representation ability, can be more efficiently and show intuitively the board form data that detecting instrument of flatness collects.Existing three dimensional panel shape visualization technique has: the plate shape display packing based on plane what comes into a driver's and three-dimension curved surface display packing.Plate shape figure based on plane what comes into a driver's increases color map on two dimensional surface, by color map, in two dimensional surface, different plate shape stress values is represented with different colours, to plane, carries out painted.Diagram of block is to utilize visual software directly to show each board form data that detecting instrument of flatness collects constantly.
Plate shape figure based on plane what comes into a driver's is the actual method adopting in producing, site operation personnel must just can identify flatness defect in conjunction with the two-dimensional histogram of dynamic display panels graphic data, this has not only increased operating personnel's work load, has also reduced the speed of identification flatness defect.Utilize diagram of block that visual software technology realizes can be fast and accurately direct display board shape curved surface, but it does not carry out necessary processing to data, therefore show that image quality is coarse, the unlifelike shortcoming of display effect, site operation personnel is difficult to identify fast flatness defect according to this three-dimension curved surface.
Summary of the invention
Technical matters to be solved by this invention is to overcome the existing deficiency of existing three dimensional panel shape visualization technique, and a kind of three dimensional panel shape dynamic emulation method is provided, and can dynamically reproduce online, in real time, exactly three dimensional panel shape.
Three dimensional panel shape dynamic emulation method of the present invention, according to the board form data of Real-time Collection, utilizes tensor product Uniform B-spline method to construct in real time the three dimensional panel shape curved surface of sheet material, and described structure three dimensional panel shape curved surface comprises the following steps:
Step 1, according to initial k
0group sheet material xsect template data, k
0for being more than or equal to 3 integer, utilize tensor product Uniform B-spline method to construct initial three dimensional panel shape curved surface;
Step 2, for the k group sheet material xsect template data that after this gather, k=k
0+ 1, k
0+ 2 ..., calculate the reference mark vector d on sheet material Width
kand the knot vector t of the Uniform B-Spline Curve of sheet material direct of travel
y:
If y
k<t
y(n), knot vector t
yremain unchanged, n is the reference mark number on sheet material direct of travel,
dimension, t
y(n) be knot vector t
yin meet t
y(n-1)≤y
k-1<t
y(n) node;
If y
k>=t
y(n), make n=n+1, t
y(n+l
2)=t
y(n+l
2-1)+b, makes t
y(n-1)≤y
k-1<t
y(n);
Wherein,
b-spline surface reference mark Matrix C for front k-1 group board form data
k-1i column vector, y
kbe that k organizes sheet material xsect board form data at the coordinate figure with on steel direct of travel, b is knot vector t
ynodal pitch, l
2number of times for B spline base function on sheet material direct of travel;
Step 3, according to reference mark d
k, knot vector t
y, and reference mark Matrix C
k-1, recursion is calculated the curved surface reference mark Matrix C of front k group sheet data
k:
According to t in step 2
ywhether there is increase node, be divided into following two kinds of situations and calculate reference mark Matrix C
k:
The first situation: t
ywhile not increasing node, the number at curved surface reference mark remains unchanged, and adopts least square method of recursion to calculate respectively curved surface reference mark Matrix C
keach column vector
Wherein, d
i,kfor reference mark vector d
ki reference mark, P
kfor recursion intermediate quantity, its expression formula is
B
kfor the l on sheet material direct of travel
2inferior B spline base function is at y
j(j=1 ..., matrix that value forms k), its expression formula is
B
kit is matrix B
kk capable, its expression formula is
The second situation: t
ywhile having the node of increasing, the number at curved surface reference mark need correspondingly increase, order
Now, adopt following methods to calculate reference mark Matrix C
keach column vector
Matrix B
kk capable
Matrix B
kexpression formula be
Recursion intermediate quantity P
kfor
Making A is that n * n ties up non-null matrix, as order
Make matrix
Full rank and
B
k(n) be vectorial b
kn element,
Thereby
Decompose and be converted to recursion intermediate quantity
By formula
recursion calculates the curved surface reference mark Matrix C of front k group sheet data
keach column vector
Step 4, according to curved surface reference mark Matrix C
k, the three dimensional panel shape curved surface of reconstruct k group xsect template data.
In order to improve visual effect, further, three dimensional panel shape dynamic emulation method of the present invention also comprises:
Step 5, according to the difference of xsect template data, the three dimensional panel shape curved surface reconstructing is carried out to the filling of different colours.
Compared to existing technology, technical solution of the present invention has following beneficial effect:
(1) the present invention adopts recursive algorithm to guarantee the rapidity that three dimensional panel shape dynamically shows, makes this visualization technique can realize online dynamically demonstration, is applicable to again the analysis that off-line plate shape is reproduced.
(2) in fit procedure, the knot vector on sheet material direct of travel and reference mark do not need to pre-determine, and it can upgrade along with the increase of data volume.
(3) the present invention can significantly improve the visual effect that three dimensional panel shape dynamically shows.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of three dimensional panel shape dynamic emulation method of the present invention;
Fig. 2 is the matching B-spline curves figure of a certain moment strip width direction;
Fig. 3 is the plate shape Dynamic Simulation Results of different sampling instants.
Embodiment
Below in conjunction with accompanying drawing, technical scheme of the present invention is elaborated:
Three dimensional panel shape dynamic emulation method of the present invention can be used for the online or visual demonstration of off-line in all kinds of production process of plates, can present the plate product in production run visual pattern, make site operation personnel can analyze rapidly flatness defect, and adjusting process parameter suitably, thereby improve the quality of plate product.The belt steel rolling process of take is below described in detail technical solution of the present invention as example, and the flow process of three dimensional panel shape dynamic simulation as shown in Figure 1, specifically comprises the following steps:
Step 1, according to initial k
0group sheet material xsect template data, k
0for being more than or equal to 3 integer, utilize tensor product Uniform B-spline method to construct initial three dimensional panel shape curved surface;
Set strip width direction and be respectively l with the B spline base function number of times on steel direct of travel
1and l
2.Measurement point sum according to detecting instrument of flatness, adopts genetic Optimization Algorithm to determine the nodal pitch a of the Uniform B-Spline Curve in strip width direction, and according to the nodal pitch b on rolling mill technology setting parameter band steel direct of travel.Knot vector t in strip width direction
xand with the start node vector t on steel direct of travel
ybe respectively:
t
x={t
x(i)}(i=0,…,m+l
1),t
x(l
1)=x
1,t
x(i+1)=t
x(i)+a,t
x(m-1)≤x
M<t
x(m)
t
y={t
y(j)}(j=0,…,n+l
2),t
y(l
2)=y
1,t
y(j+1)=t
y(j)+b,t
y(n-1)≤y
k-1<t
y(n)
Wherein, m is the reference mark number in strip width direction, and n is with the initial control point number on steel direct of travel, x
i(i=1 ..., M) be detecting instrument of flatness measurement point coordinate figure in strip width direction, y
j(j=1 ..., be k-1) that i group sheet material xsect board form data is at the coordinate figure with on steel direct of travel.
Tensor product uniform B-spline surfaces model is
Wherein, c
i,jfor curved surface reference mark, e is surface fitting error,
with
represent respectively strip width direction and with the l of steel direct of travel
1and l
2inferior B spline base function.Given knot vector t, l time B spline base function can obtain according to following formula
Convert tensor product uniform B-spline surfaces model dimensionality reduction to following two Uniform B-Spline Curve models.
Uniform B-Spline Curve model in strip width direction:
With the Uniform B-Spline Curve model on steel direct of travel:
Wherein, e* is the error of fitting with the Uniform B-Spline Curve on steel direct of travel.
Therefore, initial three dimensional panel shape curved surface reference mark Matrix C
k, k=k
0, can following process try to achieve.
(1) the k group board form data z recording according to detecting instrument of flatness
k=[z
1, k..., z
m,k], k=1 ..., k
0, calculate the reference mark vector d on sheet material Width
k
Wherein, matrix B
mfor
(2) with by reference mark
The k forming
0* m dimension matrix, as data point, calculates the reference mark vector on sheet material direct of travel
Wherein, k=k
0, d
i,kfor reference mark vector d
ki reference mark, matrix B
kfor
By reference mark vector
the matrix forming is required initial control C
k, k=k
0.
By reference mark Matrix C
k, k=k
0, according to formula
the k that reconstruct is initial
0the three dimensional panel shape curved surface of group xsect template data.
Step 2, for the k group sheet material xsect template data that after this gather, k=k
0+ 1, k
0+ 2 ..., calculate the reference mark vector d on sheet material Width
kand the knot vector t of the Uniform B-Spline Curve of sheet material direct of travel
y:
If y
k<t
y(n), knot vector t
yremain unchanged, n is the reference mark number on sheet material direct of travel,
dimension, t
y(n) be knot vector t
yin meet t
y(n-1)≤y
k-1<t
y(n) node;
If y
k>=t
y(n), make n=n+1, t
y(n+l
2)=t
y(n+l
2-1)+b, makes t
y(n-1)≤y
k-1<t
y(n);
Wherein,
b-spline surface reference mark Matrix C for front k-1 group board form data
k-1i column vector, y
kbe that k group sheet material xsect board form data is at the coordinate figure with on steel direct of travel;
Step 3, according to reference mark d
k, knot vector t
y, and reference mark Matrix C
k-1, recursion is calculated the curved surface reference mark Matrix C of front k group sheet data
k:
According to t in step 2
ywhether there is increase node, be divided into following two kinds of situations and calculate reference mark Matrix C
k:
The first situation: t
ywhile not increasing node, the number at curved surface reference mark remains unchanged, and adopts least square method of recursion to calculate respectively curved surface reference mark Matrix C
keach column vector
Wherein, d
i,kfor reference mark vector d
ki reference mark, P
kfor recursion intermediate quantity, its expression formula is
B
kfor the l on sheet material direct of travel
2inferior B spline base function is at y
j(j=1 ..., matrix that value forms k), its expression formula is
B
kit is matrix B
kk capable, its expression formula is
The second situation: t
ywhile having the node of increasing, the number at curved surface reference mark need correspondingly increase, order
Now, adopt following improved least square method of recursion to calculate reference mark Matrix C
keach column vector
Matrix B
kk capable
Matrix B
kexpression formula be
Recursion intermediate quantity P
kfor
Making A is that n * n ties up non-null matrix, as order
Make matrix
Full rank and
B
k(n) be vectorial b
kn element,
Thereby
Decompose and be converted to recursion intermediate quantity
Finally, by formula
recursion calculates the curved surface reference mark Matrix C of front k group sheet data
keach column vector
Step 4, according to curved surface reference mark Matrix C
k, according to formula
the three dimensional panel shape curved surface of reconstruct k group xsect template data.Fig. 2 has shown the matching B-spline curves figure of a certain moment strip width direction.
Step 5, according to the difference of xsect template data, the three dimensional panel shape curved surface reconstructing is carried out to the filling of different colours:
In order to strengthen effect of visualization, can each region of three dimensional panel shape curved surface be composed with different colors according to the difference of flatness, for example can to each region of three dimensional panel shape curved surface, carry out stepping according to following stepping rule:
-5I~5I is a step shape;-10I~-5I or 5I~10I are two step shapes;-15I~-10I or 10I~15I are three step shapes; Be less than-15I or to be greater than 15I be level Four plate shape (wherein I is flatness unit); Each step shape is composed with a kind of color.
In order to verify the effect of the inventive method, the board form data that Yi Mou steel mill 2030 tandem mills detecting instrument of flatness collect is example, and the three dimensional panel shape that adopts said method to carry out off-line to it shows checking.100 groups of off-line board form datas that adopted a certain coiled strip steel product in this experiment, the width of this coiled strip steel is 1248mm, and length is 100 measurement sample points (being K=100), and effective measurement point sum of sheet shape measurer is 24, i.e. M=24.
Fig. 3 shows the plate shape Dynamic Simulation Results of different sampling instants, wherein (a)~(d) be followed successively by plate shape simulation result of the 5th, 25,75,100 sampling instants.As can be seen from Figure 3, the inventive method has good precision and Visual Performance, is of very high actual application value.
Claims (3)
1. a three dimensional panel shape dynamic emulation method, according to the board form data of Real-time Collection, utilizes tensor product Uniform B-spline method to construct in real time the three dimensional panel shape curved surface of sheet material, it is characterized in that, described structure three dimensional panel shape curved surface comprises the following steps:
Step 1, according to initial
group sheet material xsect template data,
for being more than or equal to 3 integer, utilize tensor product Uniform B-spline method to construct initial three dimensional panel shape curved surface;
Step 2, for after this gather the
kgroup sheet material xsect template data,
, calculate the reference mark vector on sheet material Width
and the knot vector of the Uniform B-Spline Curve of sheet material direct of travel
t y :
If
y k <
t y (
n), knot vector
t y remain unchanged,
nfor the reference mark number on sheet material direct of travel,
dimension,
t y (
n) be knot vector
t y in meet
t y (
n-1)≤
y k-1
<
t y (
n) node;
If
y k >=
t y (
n), order
n=n+1,
t y (
n+l 2)=
t y (
n+l 2 -1)+
b, make
t y (
n-1)≤
y k-1
<
t y (
n);
Wherein,
for front
kthe B-spline surface reference mark matrix of-1 group of board form data
c k-1
?
iindividual column vector,
y k be
korganize sheet material xsect board form data at the coordinate figure with on steel direct of travel,
bfor knot vector
t y nodal pitch,
l 2number of times for B spline base function on sheet material direct of travel;
Step 3, according to reference mark
d k , knot vector
t y , and reference mark matrix
c k-1
, before recursion is calculated
kthe curved surface reference mark matrix of group sheet data
c k :
According in step 2
t y whether there is increase node, be divided into following two kinds of situations and calculate reference mark matrix
c k :
The first situation:
t y while not increasing node, the number at curved surface reference mark remains unchanged, and adopts least square method of recursion to calculate respectively curved surface reference mark matrix
c k each column vector
:
Wherein,
d i,k for reference mark vector
d k ?
iindividual reference mark,
p k for recursion intermediate quantity, its expression formula is
b k for on sheet material direct of travel
l 2inferior B spline base function exists
y j (
j=1 ...,
k) matrix that value forms, its expression formula is
,
b k it is matrix
b k ?
koK, its expression formula is
b k =[
b 0, l2
(
y k ),
b 1
, l2
(
y k ) ...,
b n,l2
(
y k )];
The second situation:
t y while having the node of increasing, the number at curved surface reference mark need correspondingly increase, order
or
Now, adopt following methods to calculate reference mark matrix
c k each column vector
:
Matrix
b k ?
koK
b k =[
b 0, l2
(
y k ),
b 1
, l2
(
y k ) ...,
b n-1
, l2
(
y k ),
b n,l2
(
y k )],
Matrix
b k expression formula be
Recursion intermediate quantity
p k for
Make A be (
n+1) * (
n+1) tie up non-null matrix, as order
, make matrix
full rank and
,
Thereby
Decompose and be converted to recursion intermediate quantity
,
By formula
before recursion calculates
kthe curved surface reference mark matrix of group sheet data
c k each column vector
;
Step 4, according to curved surface reference mark matrix
c k , reconstruct
kthe three dimensional panel shape curved surface of group xsect template data.
2. three dimensional panel shape dynamic emulation method as claimed in claim 1, is characterized in that, the method also comprises:
Step 5, according to the difference of xsect template data, the three dimensional panel shape curved surface reconstructing is carried out to the filling of different colours.
3. three dimensional panel shape dynamic emulation method as claimed in claim 1 or 2, is characterized in that, described sheet material is band steel.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1356186A (en) * | 2002-01-11 | 2002-07-03 | 北京科技大学 | Linearl laser detector of plate shape |
CN101382795A (en) * | 2008-09-28 | 2009-03-11 | 广东工业大学 | Multi-shaft motion control system for water-fire heating plate bending machine |
JP2010044440A (en) * | 2008-08-08 | 2010-02-25 | Ricoh Co Ltd | Three-dimensional shape processing apparatus and processing method |
US20120084061A1 (en) * | 2010-09-30 | 2012-04-05 | Fujitsu Limited | Three dimensional simulation method |
-
2014
- 2014-05-20 CN CN201410214716.1A patent/CN103984825B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1356186A (en) * | 2002-01-11 | 2002-07-03 | 北京科技大学 | Linearl laser detector of plate shape |
JP2010044440A (en) * | 2008-08-08 | 2010-02-25 | Ricoh Co Ltd | Three-dimensional shape processing apparatus and processing method |
CN101382795A (en) * | 2008-09-28 | 2009-03-11 | 广东工业大学 | Multi-shaft motion control system for water-fire heating plate bending machine |
US20120084061A1 (en) * | 2010-09-30 | 2012-04-05 | Fujitsu Limited | Three dimensional simulation method |
Non-Patent Citations (1)
Title |
---|
LU JIANHUA 等: "A hierarchical statistical process monitoring strategy for multivariable multi-rate industrial processes", 《2009 WORLD CONGRESS ON COMPUTER SCIENCE AND INFORMATION ENGINEERING》 * |
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