CN103980576A - Corrosion-resistant lining chloroprene rubber plate for seawater transportation pipeline - Google Patents
Corrosion-resistant lining chloroprene rubber plate for seawater transportation pipeline Download PDFInfo
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- CN103980576A CN103980576A CN201410218405.2A CN201410218405A CN103980576A CN 103980576 A CN103980576 A CN 103980576A CN 201410218405 A CN201410218405 A CN 201410218405A CN 103980576 A CN103980576 A CN 103980576A
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- chloroprene rubber
- rubber plate
- corrosion
- resistant lining
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- 229920001084 poly(chloroprene) Polymers 0.000 title claims abstract description 37
- 238000005260 corrosion Methods 0.000 title claims abstract description 26
- 230000007797 corrosion Effects 0.000 title claims abstract description 26
- 239000013535 sea water Substances 0.000 title claims abstract description 26
- 235000021355 Stearic acid Nutrition 0.000 claims abstract description 10
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims abstract description 10
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000008117 stearic acid Substances 0.000 claims abstract description 10
- 239000006057 Non-nutritive feed additive Substances 0.000 claims abstract description 9
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000011347 resin Substances 0.000 claims abstract description 9
- 229920005989 resin Polymers 0.000 claims abstract description 9
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 claims description 16
- 230000001681 protective effect Effects 0.000 claims description 14
- 239000003921 oil Substances 0.000 claims description 9
- 239000004215 Carbon black (E152) Substances 0.000 claims description 8
- 229930195733 hydrocarbon Natural products 0.000 claims description 8
- 150000002430 hydrocarbons Chemical class 0.000 claims description 8
- AFZSMODLJJCVPP-UHFFFAOYSA-N dibenzothiazol-2-yl disulfide Chemical compound C1=CC=C2SC(SSC=3SC4=CC=CC=C4N=3)=NC2=C1 AFZSMODLJJCVPP-UHFFFAOYSA-N 0.000 claims description 7
- 239000002253 acid Substances 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000010248 power generation Methods 0.000 abstract description 3
- 239000006229 carbon black Substances 0.000 abstract description 2
- 150000003839 salts Chemical class 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 238000010612 desalination reaction Methods 0.000 abstract 1
- HTUMBQDCCIXGCV-UHFFFAOYSA-N lead oxide Chemical compound [O-2].[Pb+2] HTUMBQDCCIXGCV-UHFFFAOYSA-N 0.000 abstract 1
- 229910000464 lead oxide Inorganic materials 0.000 abstract 1
- 239000006235 reinforcing carbon black Substances 0.000 abstract 1
- 238000005979 thermal decomposition reaction Methods 0.000 abstract 1
- 229920001971 elastomer Polymers 0.000 description 21
- 239000005060 rubber Substances 0.000 description 21
- 238000003490 calendering Methods 0.000 description 4
- VHOQXEIFYTTXJU-UHFFFAOYSA-N Isobutylene-isoprene copolymer Chemical group CC(C)=C.CC(=C)C=C VHOQXEIFYTTXJU-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000012267 brine Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008676 import Effects 0.000 description 3
- 238000011056 performance test Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- -1 γ-sulfydryl propyl Chemical group 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 229910001039 duplex stainless steel Inorganic materials 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- QJZYHAIUNVAGQP-UHFFFAOYSA-N 3-nitrobicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical compound C1C2C=CC1C(C(=O)O)C2(C(O)=O)[N+]([O-])=O QJZYHAIUNVAGQP-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000370738 Chlorion Species 0.000 description 1
- PYGXAGIECVVIOZ-UHFFFAOYSA-N Dibutyl decanedioate Chemical compound CCCCOC(=O)CCCCCCCCC(=O)OCCCC PYGXAGIECVVIOZ-UHFFFAOYSA-N 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- UTGQNNCQYDRXCH-UHFFFAOYSA-N N,N'-diphenyl-1,4-phenylenediamine Chemical compound C=1C=C(NC=2C=CC=CC=2)C=CC=1NC1=CC=CC=C1 UTGQNNCQYDRXCH-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000006242 Semi-Reinforcing Furnace Substances 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000035 biogenic effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004021 humic acid Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000005002 naphthylamines Chemical class 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a corrosion-resistant lining chloroprene rubber plate for a seawater transportation pipeline. The corrosion-resistant lining chloroprene rubber plate is prepared from the following components in parts by weight: 100 parts of chloroprene rubber, 1.5-3 parts of stearic acid, 3-6 parts of resin, 1-2 parts of processing aid, 15-30 parts of semi-reinforcing carbon black, 30-45 parts of thermal decomposition process carbon black, 20-40 parts of talcum powder, 8-15 parts of vacuum third oil, 15-25 parts of lead oxide and 0.5-2 parts of accelerant DM. The corrosion-resistant lining chloroprene rubber plate has excellent performances such as high wear resistance, water hammer impact resistance, acid, base and salt corrosion resistance, high temperature resistance, low scaling speed, high bonding strength, small operation resistance and the like, fills up the domestic blank and can be widely applied to seawater power generation and sweater desalination industries, and all performance indexes of the corrosion-resistant lining chloroprene rubber plate have the same level with foreign products.
Description
Technical field
The present invention relates to a kind of chloroprene rubber plate, specifically, relate to a kind of sea water conveying pipelines corrosion protective lining chloroprene rubber plate.
Background technology
In sea water desaltination, in the engineering projects such as power generation with sea water, can use seawater and introduce pipeline, owing to containing the chlorion of 20000ppm in seawater, it is a kind of very strong dielectric solution, can produce countless small galvanic cells, corrodibility to steel plate is extremely strong, in seawater, inevitably having in addition marine life exists, these biogenic movements easily produce humic acid, its acidity is extremely strong, the generation of energy corrosion promoting, therefore the work-ing life of reasonable material guarantee seawater pipeline, more conventional material has glass reinforced plastic, duplex stainless steel and carbon steel liner rubber, wherein glass reinforced plastic is because rigidity is bad and the shortcoming such as ultraviolet-resistant aging poor-performing and result of use is bad, and duplex stainless steel price is very expensive, main dependence on import, ordinary priority is used carbon steel liner rubber tubing.
In all rubber kinds, what be typically used as at home corrosion protective lining occasion has two kinds of natural rubber and isoprene-isobutylene rubbers, but for Seawater, require it to there is good resistance to erosion abradability simultaneously, acid resistance, weathering resistance, high-adhesive-strength with steel, the over-all propertieies such as slow fouling performance, all Shortcomings parts of above-mentioned two kinds of rubber, the external general chloroprene rubber that adopts is as backing layer, at home, the neoprene neoprene of some mold pressings also has utilization, but as corrosion protective lining rubber plate, due to external maintaining secrecy to formula and complete processing, main dependence on import.
About the design of chloroprene rubber plate, technology existing relevant in prior art is open, as China Patent No.: CN 201110115153.7, denomination of invention is: chloroprene rubber composition, the component of the disclosed chloroprene rubber plate of this application scheme is: chloroprene rubber, styrene-butadiene rubber(SBR), Sulfur, zinc oxide, anti-aging agent RD, hard (china) clay, semi-reinforcing furnace black, high reactivity carbon black, accelerant CZ, promotor TS, promotor TRA, n-butyl sebacate, diaryl-p-phenylenediamine, γ-sulfydryl propyl trimethoxy silicane, phenyl-β. naphthylamines and diphenyl-para-phenylene diamine's mixture, this application case has improved the winter hardiness of rubber by adding auxiliary agent, but there is no advantage aspect acid and alkali-resistance brine corrosion, be not suitable for sea water conveying pipelines.
In addition, Chinese patent CN 201310590183.2, denomination of invention is: a kind of chloroprene rubber, this application scheme has improved the aging resistance of resistance to dynamic ozone of rubber, is not suitable for equally sea water conveying pipelines.
Therefore, develop a kind of corrosion protective lining that can be suitable for sea water conveying pipelines chloroprene rubber plate, marketable value is very large.
Summary of the invention
1, the technical problem that invention will solve
The object of this invention is to provide a kind of corrosion protective lining chloroprene rubber plate that there is high abrasion, water-fast hammering blow, acid and alkali-resistance brine corrosion and can be suitable for sea water conveying pipelines.
2, technical scheme
For achieving the above object, technical scheme provided by the invention is:
Corrosion protective lining chloroprene rubber plate for sea water conveying pipelines, is made up of the component of following parts by weight:
100 parts of chloroprene rubbers, stearic acid 1.5-3 part, resin 3-6 part, processing aid 1-2 part, semi-reinforcing hydrocarbon black 15-30 part, thermals 30-45 part, talcum powder 20-40 part, subtracts third fractional oil 8-15 part, plumbous oxide 15-25 part, altax 0.5-2 part.
Further, this chloroprene rubber plate is made up of the component of following parts by weight:
100 parts of chloroprene rubbers, 2 parts of stearic acid, 5 parts of resins, 2 parts of processing aids, 20 parts of semi-reinforcing hydrocarbon blacks, 40 parts of thermalss, 30 parts of talcum powder, subtract 10 parts of third fractional oils, 20 parts, plumbous oxide, 1 part of altax.
3, beneficial effect
Adopt technical scheme of the present invention, compared with existing known technology, there is following unusual effect:
(1) formulating of recipe of chloroprene rubber plate for corrosion protective lining of the present invention, fully take into account processing characteristics, adhesiveproperties and the sulfuration process of rubber, select on this basis suitable rubber substrate, consider again the property of sea water resistance medium, select metal oxide+stearic acid as vulcanization system for guarantee medium-resistance promotor, for taking into account reinforcement and insulativity, select half reinforcement+thermals as reinforcement system, softening system is selected and is subtracted third fractional oil
(2) high-performances such as the present invention has high abrasion, water-fast hammering blow, acid and alkali-resistance brine corrosion, high temperature resistance, slow fouling, bonding strength is high, running resistance is little, fill up domestic blank, its property indices and external product, can be extensively at power generation with sea water, sea water desaltination industry applications in peer-level.
(3) isoprene-isobutylene rubber plate chemical property of the present invention is highly stable, and the erosion of the most corrosive mediums of ability and organic solvent is more corrosion-resistant than plastics such as polyethylene, polypropylene, nylon, ABS.Except strong oxidizing property acid solution, the various corrosive mediums of ability (acid, alkali, salt) and organic medium (except naphthalene solvent) in certain temperature and concentration range, in 80 kinds of organic solvents of 20 DEG C and 80 DEG C, soak stagnant 30 days, appearance is without any abnormal phenomena, and other physicals does not also almost change.
(4) antiscale of isoprene-isobutylene rubber plate of the present invention, slow fouling performance are good: the surfaceness of rubber is little, are applied in transport pipe absolute roughness only 0.0267, and relative roughness is 3.311 × 10
-4, clear water resistance coefficient is 0.0165, approximately less by 17 than common steel tube, and rubber has adaptability to the conventional medium such as acid, alkali, can not cause corrosion and fouling.
Embodiment
Below in conjunction with embodiment, the present invention is further detailed explanation.
Embodiment 1
Corrosion protective lining chloroprene rubber plate for sea water conveying pipelines, component by following parts by weight forms: 100 parts of chloroprene rubbers, 2 parts of stearic acid, 5 parts of resins, 2 parts of processing aids, 20 parts of semi-reinforcing hydrocarbon blacks, 40 parts of thermalss, 30 parts of talcum powder, subtract 10 parts of third fractional oils, 20 parts, plumbous oxide, 1 part of altax.
In said components, chloroprene rubber is from the import of NEC chemical company.
This formula through plasticating, the performance detection data of the rubber plate that technological process produces such as mixing, calendering is extruded is as follows:
Embodiment 2
Corrosion protective lining chloroprene rubber plate for sea water conveying pipelines, component by following parts by weight forms: 100 parts of chloroprene rubbers, 1.5 parts of stearic acid, 3 parts of resins, 1 part of processing aid, 15 parts of semi-reinforcing hydrocarbon blacks, 45 parts of thermalss, 20 parts of talcum powder, subtract 8 parts of third fractional oils, 15 parts, plumbous oxide, 0.5 part of altax.
The performance of the rubber plate of this formula through plasticating, in performance test and the embodiment 1 of the rubber plate that technological process produces such as mixing, calendering is extruded is close.
Embodiment 3
Corrosion protective lining chloroprene rubber plate for sea water conveying pipelines, component by following parts by weight forms: 100 parts of chloroprene rubbers, 3 parts of stearic acid, 6 parts of resins, 2 parts of processing aids, 30 parts of semi-reinforcing hydrocarbon blacks, 30 parts of thermalss, 40 parts of talcum powder, subtract 15 parts of third fractional oils, 25 parts, plumbous oxide, 2 parts of altaxs.
The performance of the rubber plate of this formula through plasticating, in performance test and the embodiment 1 of the rubber plate that technological process produces such as mixing, calendering is extruded is close.
Embodiment 4
Corrosion protective lining chloroprene rubber plate for sea water conveying pipelines, component by following parts by weight forms: 100 parts of chloroprene rubbers, 2.25 parts of stearic acid, 4.5 parts of resins, 1.5 parts of processing aids, 22.5 parts of semi-reinforcing hydrocarbon blacks, 37.5 parts of thermalss, 30 parts of talcum powder, subtract 11.5 parts of third fractional oils, 20 parts, plumbous oxide, 1 part of altax.
The performance of the rubber plate of this formula through plasticating, in performance test and the embodiment 1 of the rubber plate that technological process produces such as mixing, calendering is extruded is close.
Claims (2)
1. corrosion protective lining chloroprene rubber plate for sea water conveying pipelines, is characterized in that: the component by following parts by weight forms:
100 parts of chloroprene rubbers, stearic acid 1.5-3 part, resin 3-6 part, processing aid 1-2 part, semi-reinforcing hydrocarbon black 15-30 part, thermals 30-45 part, talcum powder 20-40 part, subtracts third fractional oil 8-15 part, plumbous oxide 15-25 part, altax 0.5-2 part.
2. corrosion protective lining chloroprene rubber plate for sea water conveying pipelines as claimed in claim 1, is characterized in that: the component by following parts by weight forms:
100 parts of chloroprene rubbers, 2 parts of stearic acid, 5 parts of resins, 2 parts of processing aids, 20 parts of semi-reinforcing hydrocarbon blacks, 40 parts of thermalss, 30 parts of talcum powder, subtract 10 parts of third fractional oils, 20 parts, plumbous oxide, 1 part of altax.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410218405.2A CN103980576B (en) | 2014-05-22 | 2014-05-22 | Sea water conveying pipelines corrosion protective lining chloroprene rubber plate |
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CN201410218405.2A CN103980576B (en) | 2014-05-22 | 2014-05-22 | Sea water conveying pipelines corrosion protective lining chloroprene rubber plate |
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CN103980576A true CN103980576A (en) | 2014-08-13 |
CN103980576B CN103980576B (en) | 2015-11-04 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104479184A (en) * | 2014-12-22 | 2015-04-01 | 青岛科技大学 | Composite material and preparation method thereof |
CN106577430A (en) * | 2016-12-19 | 2017-04-26 | 浙江海洋大学 | Ocean ecological aquaculture net cage |
CN106719212A (en) * | 2016-12-19 | 2017-05-31 | 浙江海洋大学 | A kind of Multifunctional marine netting cases for ecological culture |
CN110901094A (en) * | 2019-12-17 | 2020-03-24 | 蒂普拓普(天津)橡胶技术有限公司 | Wear-resistant lining plate and manufacturing method and equipment thereof |
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CN1139690A (en) * | 1995-07-03 | 1997-01-08 | 张庆虎 | Room temp. self-sulfurizing rubber-isobutylene lining |
CN102206370A (en) * | 2011-05-05 | 2011-10-05 | 天津鹏翎胶管股份有限公司 | Chloroprene rubber composition |
CN102993475A (en) * | 2012-11-30 | 2013-03-27 | 西安致泰橡塑工业有限公司 | High-strength slurry pump rubber lining |
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2014
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Patent Citations (3)
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CN1139690A (en) * | 1995-07-03 | 1997-01-08 | 张庆虎 | Room temp. self-sulfurizing rubber-isobutylene lining |
CN102206370A (en) * | 2011-05-05 | 2011-10-05 | 天津鹏翎胶管股份有限公司 | Chloroprene rubber composition |
CN102993475A (en) * | 2012-11-30 | 2013-03-27 | 西安致泰橡塑工业有限公司 | High-strength slurry pump rubber lining |
Non-Patent Citations (1)
Title |
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谢忠麟等: "《橡胶实用配方大全 第二版》", 29 February 2004, 化学工业出版社 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104479184A (en) * | 2014-12-22 | 2015-04-01 | 青岛科技大学 | Composite material and preparation method thereof |
CN106577430A (en) * | 2016-12-19 | 2017-04-26 | 浙江海洋大学 | Ocean ecological aquaculture net cage |
CN106719212A (en) * | 2016-12-19 | 2017-05-31 | 浙江海洋大学 | A kind of Multifunctional marine netting cases for ecological culture |
CN110901094A (en) * | 2019-12-17 | 2020-03-24 | 蒂普拓普(天津)橡胶技术有限公司 | Wear-resistant lining plate and manufacturing method and equipment thereof |
CN110901094B (en) * | 2019-12-17 | 2021-09-03 | 蒂普拓普(天津)橡胶技术有限公司 | Wear-resistant lining plate and manufacturing method and equipment thereof |
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Denomination of invention: Chloroprene rubber sheets with anti-corrosion lining for seawater transportation pipelines Granted publication date: 20151104 Pledgee: Jingjiang sub branch of Postal Savings Bank of China Ltd. Pledgor: JIANGSU KAI-YUAN ENVIRONMENTAL TECHNOLOGY ENGINEERING Co.,Ltd. Registration number: Y2024980001642 |
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