CN103979644B - Welding chromium alloy atoll seawater separating and desalting equipment - Google Patents

Welding chromium alloy atoll seawater separating and desalting equipment Download PDF

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Publication number
CN103979644B
CN103979644B CN201410246089.XA CN201410246089A CN103979644B CN 103979644 B CN103979644 B CN 103979644B CN 201410246089 A CN201410246089 A CN 201410246089A CN 103979644 B CN103979644 B CN 103979644B
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China
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spool
pipe
welding joint
input
welding
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CN103979644A (en
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张筱秋
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Haimen Huanghai Pioneer Park Services Co ltd
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Individual
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination
    • Y02A20/131Reverse-osmosis

Abstract

The invention relates to seawater desalting equipment and in particular relates to welding chromium alloy atoll seawater separating and desalting equipment without power consumption or oil consumption. A primary output shaft is welded and fixed with a coupler input welding groove of a chromium alloy welding head six-edge flexible coupler, a coupler output welding groove of the chromium alloy welding head six-edge flexible coupler is welded and fixed with a low pressure pump input shaft of a low pressure centrifugal pump, a lifting water inlet pipe of the low pressure centrifugal pump is connected with a seabed water filter; a lifting water outlet pipe of the low pressure centrifugal pump penetrates through a water pipe sealing hole of a separation wall from outside to inside to be connected with a spare pre-treatment tank; a high pressure pump water suction pipe of a high pressure centrifugal pump is connected with the spare pre-treatment tank, a high pressure pump water outlet pipe of a high pressure centrifugal pump is connected with an osmosis membrane front cavity of a reverse osmosis membrane assembly; an osmosis membrane rear cavity of the reverse osmosis membrane assembly is sequentially connected to an activated carbon adsorption tank and a fresh water storage tank, and the welding chromium alloy atoll seawater separating and desalting equipment is improved in the aspect that the high pressure pump water suction pipe and the high pressure pump water outlet pipe are respectively connected with a horizontal welding head non-return device in series.

Description

A kind of welding Chrome metal powder islands and reefs seawater separate fresh equipment
Technical field
The present invention relates to a kind of sea water desalting equipment, especially without the need to the one welding Chrome metal powder islands and reefs seawater separate fresh equipment of power consumption oil consumption.
Background technology
The island of once living for generations, has to abandon owing to cannot solve fresh water supply.The value on island, the world today progressively pay attention to by every country, but want to one's name, best evidence is the fact can lived on this island.Often away from continent, and can not there be electric power energy equipment etc. on such island when finding island the earliest, and the primary resource of human survival, except air is exactly fresh water.Although desalination technology and the equipment of dependence electric power are day by day ripe, such sea water desalting equipment not only energy consumption is huge, and volume own is very huge, can not carry with.Away from the islands and reefs aboundresources in inland, occupy these islands and reefs significant, but its electric power safeguard is difficult problem, even if there is electric power safeguard, if when meeting unexpected, power breakdown, rely on the sea water desaltination of electric power just can not realize.Therefore, need badly under solving unregulated power condition, namely rely on the sea water desaltination problem of manpower.
Reverse osmosis membrane is utilized to reach its maturity to carry out desalination technology at present, external force is only needed to provide the pressure required for membrane separating process just much of that, be particularly suitable for islands and reefs operation and do not rely on any energy, therefore, also someone proposes manual Portable type sea water desalination device, as Chinese patent 200420033419.9, 01106384.X all mentions manual seawater desalting device, utilize hand driven high pressure pump to provide pressure required for membrane separating process, and 98102171.9 just broadly refer to and utilize triumph device to provide pressure required for membrane separating process, and hand impeller pump is difficult to accomplish sea pressure to be brought up to more than 5 MPas (MPa).But the acting of the manpower of above-mentioned patent must be all be close to machinery equipment device, and namely operator can only fulfil assignment and cannot isolate with machinery equipment device in the same space, and therefore Working environment is very bad.In addition, because manpower acting is intermittent, in order to prevent adverse current from causing acting loss even to injure, outfit performs quick and safe and reliable backstop is particularly important.
Summary of the invention
The object of this invention is to provide a kind of Chrome metal powder islands and reefs seawater separate fresh equipment that welds and solve islands and reefs or the emergent or daily Drinking Water Problem of the seagoing vessel that casts anchor.For the deficiencies in the prior art, providing a kind of operator and machinery equipment device can in two mutually isolated space, people are allowed to carry out driven machine equipment configuration in the mode of practicing of hand body-building apparatus, sea water desaltination operation is completed in the space environment of indoor comfortable, also be equipped with extraordinary backstop, convenient operation personnel have a rest or rotation.
The present invention is by the following technical solutions: a kind of welding Chrome metal powder islands and reefs seawater separate fresh equipment, the one hand of indoor shake recreation apparatus drive the primary output shaft of elementary gearbox with per minute 700 to 720 turns between rotate, the shaft coupling of primary output shaft and Chrome metal powder welding joint six rib extension coupling inputs bevel for welding and is welded and fixed, Chrome metal powder welding joint six rib extension coupling passes through the transmission tube sealing gap of divider wall from inside to outside, the shaft coupling output bevel for welding of described Chrome metal powder welding joint six rib extension coupling and the low-pressure pump input shaft of low-pressure centrifugal pump are welded and fixed, the lifting water inlet pipe of low-pressure centrifugal pump is connected to seabed water strainer, being lifted out after water pipe ecto-entad passes through the water pipe sealing gap of described divider wall of described low-pressure centrifugal pump is connected to pre-treatment slack tank, the double hand-operated recreation apparatus of indoor drive the ultimate speedy carding process axle of ultimate gearbox with per minute 1200 to 1220 turns between rotate, ultimate speedy carding process axle and high pressure centrifugal pump entering spindle are welded and fixed, the high-pressure pump water absorption tube of high pressure centrifugal pump is connected to pre-treatment slack tank, and the high-pressure pump rising pipe of described high pressure centrifugal pump is connected to the permeable membrane ante-chamber of reverse osmosis membrane assembly, the permeable membrane back cavity of reverse osmosis membrane assembly is connected to activated carbon adsorption tank and freshwater storage tank, successively as improvement: described high-pressure pump water absorption tube and described high-pressure pump rising pipe are all in series with horizontal welding joint backstop,
Described Chrome metal powder welding joint six rib extension coupling comprises output welding joint, exports square universal joint, exports six equilateral sleeve pipes, inputs six prisms, inputs square universal joint and input welding joint, described output square universal joint has two to mutual vertically arranged output side body nipple orifice and output side's body collar aperture, described input square universal joint has two to body tubing string hole, mutual vertically arranged input side and input side's body nipple orifice; The out splice going splice both feet of described output welding joint having out splice going splice pilot hole shrink-fit out splice going splice bearing pin outer end, is rotatable running fit between out splice going splice bearing pin the inner and described output side's body nipple orifice; The output sleeve pipe both feet of the described equilateral sleeve pipe of output six have output sleeve pipe pilot hole shrink-fit output sleeve pipe bearing pin outer end, exporting between sleeve pipe bearing pin the inner and described output side's body collar aperture is rotatable running fit; The input adapter both feet of described input welding joint having input adapter pilot hole shrink-fit input adapter bearing pin outer end, is rotatable running fit between input adapter bearing pin the inner and described input side's body nipple orifice; The input sleeve pipe both feet of described input six prism having input sleeve pipe pilot hole shrink-fit input tube axis pin of column outer end, is rotatable running fit between input tube axis pin of column the inner and described body tubing string hole, input side; For being slidably matched between six equilateral trepannings of the described output six equilateral sleeve pipe the other end and six prism pivot pins of the input six prism the other ends; Six described at least one outer side of prism pivot pin are furnished with a row 6 to 8 set a distance semicircle pits, described six at least one medial surface of equilateral trepanning are furnished with a positioning through hole corresponding on circumferential position with described set a distance semicircle pit, there is stop bit flange described positioning through hole the inner, described positioning through hole outer end section shrink-fit has disk rivet head, has cylinder corrosion resistant spring between disk rivet head and described positioning ball; The equilateral sleeve pipe entirety of described output six is for adopting Chrome metal powder anticorrosive material, elementary composition by following weight percent of described Chrome metal powder anticorrosive material: Cr:38 ~ 39%, Ti:8 ~ 9%, Cu:7 ~ 8%, Zn:6 ~ 7%, Ni:5 ~ 6%, Co:4 ~ 5%, Mo:3 ~ 4%, Nb:2 ~ 3%, Al:1.6 ~ 1.8%, Sn:1.3 ~ 1.5%, Mn:1.1 ~ 1.3%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: C is less than 0.07%, Si is less than 0.12%, S is less than 0.0l4%, P and is less than 0.012%; Described input six prism entirety is aluminum oxide ceramic, with (aluminium sesquioxide) is base-material, be equipped with mineralizer MgO (magnesium oxide), (barium carbonate) and bonding clay form, and the weight percent content of its each component is : 95 ~ 96%; MgO:1.4 ~ 1.8%; : 1.5 ~ 1.9%; Bonding clay: 1.1 ~ 1.3%; Described cylinder corrosion resistant spring structure is of a size of diameter of section 0.59 to 0.60 millimeter, nominal diameter 5.9 to 6.0 millimeters, spring heights 29 to 30 millimeters; Described positioning ball diameter is 7.9 to 8.0 millimeters.
As further improvement: described horizontal welding joint backstop comprises cylinder axis, rotation spool, welding joint valve body, trip bolt and outer end cap, outlet elbow on described welding joint valve body has with import bend pipe outer end and is connected straight tube termination, connects on straight tube termination and has solder design groove; Described outlet elbow the inner is connected to the valve body inletpiston hard layer of described welding joint valve body, and described import bend pipe the inner is connected to the valve outlet plane hard layer of described welding joint valve body; Described valve body inletpiston hard layer is connected with the fan-shaped cambered surface of valve body with the upper limb of valve outlet plane hard layer, described valve body inletpiston hard layer is connected with valve body circle cancave cambered surface with the lower rim of valve outlet plane hard layer, and the valve body side plane of described welding joint valve body both sides respectively has screw hole; Outer end cap described in two there is the end cap counterbore corresponding with described screw hole; Described trip bolt matches with described screw hole is fastening through described end cap counterbore, is close to airtight by the end cap inner plane of described outer end cap and described valve body side plane; Enclosing cover axis hole on outer end cap described in two and described cylinder axis two ends seal shrink-fit; Described cylinder axis cylindrical coordinates with the spool circular hole rotary sliding of described rotation spool; The described valve element circle end surfaces of rotation spool both sides and the end cap inner plane running fit of the outer end cap described in two; The spool pipe cambered surface of described rotation spool there is spool fan-shaped cylinder; The spool entrance end planar side of described spool fan-shaped cylinder has annular flow road junction, and the spool exit end planar side of described spool fan-shaped cylinder has circular flow channel mouth; Distortion six tracts of runners are had to be connected between described annular flow road junction and described circular flow channel mouth; Have between the bend flow channel conical part that described distortion six tracts of runners contain and described spool fan-shaped cylinder and be connected six muscle and be connected; Described rotation spool and bend flow channel conical part thereof and spool fan-shaped cylinder channel floor material all adopt described aluminum oxide ceramic, the thickness of described valve body inletpiston hard layer and described valve outlet plane hard layer is 0.9 to 1.1 millimeter, and the material of described valve body inletpiston hard layer and described valve outlet plane hard layer all adopts described Chrome metal powder hard anticorrosive material; Single leaf thickness of described connection six muscle is 1/15 to 1/16 of circular flow channel mouth diameter.
As improving further again: described lifting water inlet pipe is in series with vertical weld joint backstop, described vertical weld joint backstop comprises lower welding joint hemispherical Shell, upper welding joint hemispherical Shell, cylindrical duct and upright spool, and the circular hole inlet pipe lower end on described lower welding joint hemispherical Shell has to be had into water girth weld between the water strainer water out adapter of import bevel for welding and described lifting water inlet pipe lower semisection; Circular hole outlet pipe upper end on described upper welding joint hemispherical Shell has between outlet bevel for welding and the low-pressure pump suction attachment of described lifting water inlet pipe upper semisection and has water outlet girth weld; Lower flange annulus on described lower welding joint hemispherical Shell and have 12 groups of valve casing bolt and nut groups sealing location fixing between the upper flange annulus on upper welding joint hemispherical Shell; Lower interior hemisphere face on described lower welding joint hemispherical Shell have for transition fit between the pipe cylindrical in recessed circular groove inner circle and described cylindrical duct, the low groove baseplane on described recessed circular groove and contacting for sealing between the pipe lower surface in described cylindrical duct; Upper interior hemisphere face on described upper welding joint hemispherical Shell have for transition fit between fovea superior circular groove inner circle and described pipe cylindrical, the upper groove baseplane on described fovea superior circular groove and contacting for sealing between the pipe upper surface in described cylindrical duct; Be clearance fit between spool cylindrical on pipe inner circle in described cylindrical duct and described upright spool, spool lower peripheral surface subsequent corrosion on described upright spool is identical with described lower interior hemisphere face subsequent corrosion coincide, and on the spool on described upright spool, sphere subsequent corrosion is identical with described upper interior hemisphere face subsequent corrosion coincide; For ring-type six even muscle runner connects between spool circular hole on spool annular aperture on described spool lower peripheral surface and described spool on sphere, described ring-type six even muscle runner has support six gussets; Described support six gusset medial surfaces are fixedly connected on the spool cavity wall on described upright spool, and described support six gusset outer sides are fixedly connected on the cylindrical inner side-wall of the outer inner round side of described spool; Single leaf thickness on described support six gussets is 1/13 to 1/14 of described valve element circle bore dia, and described support six gusset length are 330 to 350 millimeters; The blocking internal thread close fit that described spool cavity wall lower end cambered surface has technique screw and interior hexagonal to block forms spool internal cavity; A layer thickness is all had for the Chrome metal powder hard anticorrosive material described in 0.4 to 0.6 millimeter on described upper interior hemisphere face and on described lower interior hemisphere face, the pipe inner round wall of described cylindrical duct there is a layer thickness for the Chrome metal powder hard anticorrosive material described in 0.4 to 0.6 millimeter, the aluminum oxide ceramic described in the overall material of described upright spool adopts.
Beneficial effect of the present invention is:
1. the one hand being positioned at indoor shakes recreation apparatus and drives elementary gearbox high speed rotating, the transmission tube sealing gap passing through divider wall through Chrome metal powder welding joint six rib extension coupling from inside to outside drives low-pressure centrifugal pump to obtain seawater through promoting water inlet pipe from seabed water strainer, is connected to pre-treatment slack tank obtained seawater is passed through the water pipe sealing gap of described divider wall through being lifted out water pipe ecto-entad after; The double hand-operated recreation apparatus of indoor drive the ultimate speedy carding process axle of ultimate gearbox with per minute 1200 to 1220 turns between rotary actuation high pressure centrifugal pump high speed rotating, the high-pressure pump water absorption tube of high pressure centrifugal pump is connected to pre-treatment slack tank, and the high-pressure pump rising pipe of described high pressure centrifugal pump is connected to the permeable membrane ante-chamber of reverse osmosis membrane assembly; Strong brine pressurize under being retained by reverse osmosis membrane assembly is discharged, and the fresh water through reverse osmosis membrane assembly is finally sent into freshwater storage tank from the tap water up to standard meeting life standard for drinking after permeable membrane back cavity out flows through the process of activated carbon adsorption tank and drunk for islands and reefs people life.Adopt a row 6 to 8 set a distance semicircle pits of six prism pivot pins in Chrome metal powder welding joint six rib extension coupling corresponding on circumferential position with the positioning through hole on six equilateral trepannings, this scalable set a distance special construction among set a distance semicircle pit is inserted into positioning ball by cylinder corrosion resistant spring thrust, the sealing gap of the divider wall of different thickness can be passed through, improve the envrionment conditions obtaining fresh water, guarantee that operator can be in comfortable space to keep apart with severe environment residing for machinery equipment device, allow people comfortable, complete originally uninteresting in amusement atmosphere, tired manual operation, six at least one outer side of prism pivot pin are furnished with a row 6 to 8 set a distance semicircle pits, described six at least one medial surface of equilateral trepanning are furnished with a positioning through hole corresponding on circumferential position with described set a distance semicircle pit, there is stop bit flange described positioning through hole the inner, makes positioning ball can only expose himself 1/3rd diameter, key has set up positioning through hole outer end section shrink-fit to have disk rivet head, cylinder corrosion resistant spring one end between disk rivet head and described positioning ball is supported on inside described disk rivet head, positioning ball in the holder of the cylinder corrosion resistant spring the other end, can first guarantee can be connected transmitting torque and can not depart from by safety telescopic between the equilateral sleeve pipe of output six of aluminium alloy clutch tooth extension coupling with input six prisms,
2. outdoor remedial operation difficulty, promote on water inlet pipe and configure vertical weld joint backstop, can guarantee that lifting water inlet pipe and low-pressure centrifugal pump can retain water level when quitting work, can exempt using next time and will arrive the outdoor trouble adding diversion, be the key problem in technology of vertical weld joint backstop for ring-type six company muscle runner connects between the spool circular hole on described spool on sphere.The blocking internal thread close fit that described spool cavity wall lower end cambered surface has technique screw and interior hexagonal to block forms spool internal cavity, accurately can control the overall proportion of upright spool well, without any obstruction parts such as springs in vertical weld joint backstop integral unit, the omnidistance central object that may produce larger drag losses without spring etc. of whole runner, is particularly suitable for using in severe environment pipeline; Thoroughly avoid because damping spring can not bear torrent impact and bias voltage or malfunctioning caused chance failure occur, extend work-ing life to a great extent, direct benefit and indirect benefit are all very considerable;
3. the high-pressure pump water absorption tube of high pressure centrifugal pump and high-pressure pump rising pipe all to have been connected this special setting of horizontal welding joint backstop, guarantee that the discharge pressure pre-treating seawater pressure in pre-treatment slack tank being brought up to 5 to 6 MPas (MPa) can not produce reverse counterflow, operational safety is reliable.The rotation spool of horizontal welding joint backstop possesses agile, distortion six tracts of runners are had to be connected this special setting between described annular flow road junction and described circular flow channel mouth, make in horizontal welding joint backstop integral unit without any obstruction parts such as springs, just can realize uniflux function, completely eliminate the hidden danger because of backstop fault effects islands and reefs fresh water generator system pipeline stopping fault;
4. outdoor picked-up seawater water lifts and provide the high pressure centrifugal pump of high pressure all to adopt manual operation, do not limit by electric power, diesel oil equal energy source completely.Key part adopts Chrome metal powder hard anticorrosive material and aluminum oxide ceramic, has good wear resistance, the feature that high temperature resistant, corrosion-resistant and shock resistance is strong, can resist sea-water corrosion especially, can normally run before guaranteeing annual system device general overhaul.
Accompanying drawing explanation
Fig. 1 is overall flow schematic diagram of the present invention.
Fig. 2 is the part sectioned view of Chrome metal powder welding joint six rib extension coupling 40.
Fig. 3 is the stereographic map inputting six prisms 340 in Fig. 2.
Fig. 4 is the stereographic map exporting six equilateral sleeve pipes 240 in Fig. 2.
Fig. 5 is the stereographic map exporting square universal joint 244 in Fig. 2.
Fig. 6 is the stereographic map inputting square universal joint 344 in Fig. 2.
Fig. 7 is A ~ A sectional view in Fig. 2.
Fig. 8 is B ~ B sectional view in Fig. 2.
Fig. 9 is C ~ C sectional view in Fig. 2.
Figure 10 is the partial enlarged drawing at position residing for positioning ball 480 in Fig. 8.
Figure l1 is the sectional view forward circulation status that axial line crossed by vertical weld joint backstop 10.
Figure 12 is that in Fig. 1 l, the present invention is in reverse blocking state.
Figure 13 is D ~ D sectional view in Figure 11.
Figure 14 is the upright spool 110 in Figure 11 or Figure 12.
Figure 15 is the cylindrical duct 120 in Figure 11 or Figure 12.
Figure l6 is the sectional view forward circulation status that axial line crossed by horizontal welding joint backstop 80.
Figure 17 is that in Figure 16, the present invention is in reverse blocking state.
Figure 18 is E ~ E sectional view in Figure 16.
Figure 19 is that rotation spool 200 stereographic map in Figure 16 represents annular flow road junction 202.
Figure 20 is that rotation spool 200 stereographic map in Figure 17 represents circular flow channel mouth 201.
Figure 21 is welding joint valve body 300 stereographic map in Figure 16 or Figure 12.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
A kind of welding Chrome metal powder islands and reefs seawater separate fresh equipment, the one hand of indoor shake recreation apparatus 33 drive the primary output shaft 34 of elementary gearbox 30 with per minute 700 to 720 turns between rotate, primary output shaft 34 inputs bevel for welding 341 with the shaft coupling of Chrome metal powder welding joint six rib extension coupling 40 and is welded and fixed, Chrome metal powder welding joint six rib extension coupling 40 passes through the transmission tube sealing gap 54 of divider wall 55 from inside to outside, the shaft coupling of described Chrome metal powder welding joint six rib extension coupling 40 exports bevel for welding 241 and is welded and fixed with the low-pressure pump input shaft 24 of low-pressure centrifugal pump 20, the lifting water inlet pipe 21 of low-pressure centrifugal pump 20 is connected to seabed water strainer 11, being lifted out after water pipe 29 ecto-entad passes through the water pipe sealing gap 52 of described divider wall 55 of described low-pressure centrifugal pump 20 is connected to pre-treatment slack tank 50, the double hand-operated recreation apparatus 77 of indoor drive the ultimate speedy carding process axle 76 of ultimate gearbox 70 with per minute 1200 to 1220 turns between rotate, ultimate speedy carding process axle 76 is welded and fixed with high pressure centrifugal pump 60 entering spindle, the high-pressure pump water absorption tube 65 of high pressure centrifugal pump 60 is connected to pre-treatment slack tank 50, and the high-pressure pump rising pipe 69 of described high pressure centrifugal pump 60 is connected to the permeable membrane ante-chamber 96 of reverse osmosis membrane assembly 90, the permeable membrane back cavity 97 of reverse osmosis membrane assembly 90 is connected to activated carbon adsorption tank 98 and freshwater storage tank 99, successively as improvement: described high-pressure pump water absorption tube 65 and described high-pressure pump rising pipe 69 are all in series with horizontal welding joint backstop 80,
Described Chrome metal powder welding joint six rib extension coupling 40 comprises output welding joint 242, exports square universal joint 244, exports six equilateral sleeve pipes 240, inputs six prisms 340, inputs square universal joint 344 and input welding joint 342, described output square universal joint 244 has two to mutual vertically arranged output side body nipple orifice 246 and output side's body collar aperture 245, described input square universal joint 344 has two to body tubing string hole, mutual vertically arranged input side 345 and input side's body nipple orifice 346, the out splice going splice both feet 243 of described output welding joint 242 having out splice going splice pilot hole 236 shrink-fit out splice going splice bearing pin 266 outer end, is rotatable running fit between out splice going splice bearing pin 266 the inner and described output side's body nipple orifice 246, the output sleeve pipe both feet 248 of the equilateral sleeve pipe 240 of described output six have output sleeve pipe pilot hole 285 shrink-fit output sleeve pipe bearing pin 255 outer end, exporting between sleeve pipe bearing pin 255 the inner and described output side's body collar aperture 245 is rotatable running fit, the input adapter both feet 343 of described input welding joint 342 having input adapter pilot hole 336 shrink-fit input adapter bearing pin 366 outer end, is rotatable running fit between input adapter bearing pin 366 the inner and described input side's body nipple orifice 346, the input sleeve pipe both feet 348 of described input six prism 340 having input sleeve pipe pilot hole 385 shrink-fit input tube axis pin of column 355 outer end, is rotatable running fit between input tube axis pin of column 355 the inner and described body tubing string hole, input side 345, for being slidably matched between six equilateral trepannings 249 of described output six equilateral sleeve pipe 240 the other end and six prism pivot pins 349 of input six prism 340 the other ends, six described at least one outer side of prism pivot pin 349 are furnished with a row 6 to 8 set a distance semicircle pits 347, described six equilateral at least one medial surface of trepanning 249 are furnished with a positioning through hole 438 corresponding on circumferential position with described set a distance semicircle pit 347, described positioning through hole 438 the inner has stop bit flange 437 can stop positioning ball 480 can only expose himself 1/3rd diameter, described positioning through hole 438 outer end section shrink-fit has disk rivet head 247, cylinder corrosion resistant spring 488 is had between disk rivet head 247 and described positioning ball 480, equilateral sleeve pipe 240 entirety of described output six is for adopting Chrome metal powder anticorrosive material, elementary composition by following weight percent of described Chrome metal powder anticorrosive material: Cr:38 ~ 39%, Ti:8 ~ 9%, Cu:7 ~ 8%, Zn:6 ~ 7%, Ni:5 ~ 6%, Co:4 ~ 5%, Mo:3 ~ 4%, Nb:2 ~ 3%, Al:1.6 ~ 1.8%, Sn:1.3 ~ 1.5%, Mn:1.1 ~ 1.3%, surplus is Fe and inevitable impurity, the weight percent content of described impurity is: C is less than 0.07%, Si is less than 0.12%, S is less than 0.0l4%, P and is less than 0.012%, described input six prism (340) entirety is aluminum oxide ceramic, with (aluminium sesquioxide) is base-material, be equipped with mineralizer MgO (magnesium oxide), (barium carbonate) and bonding clay form, and the weight percent content of its each component is : 95 ~ 96%, MgO:1.4 ~ 1.8%, : 1.5 ~ 1.9%, bonding clay: 1.1 ~ 1.3%, described cylinder corrosion resistant spring 488 scantlings of the structure is diameter of section 0.59 to 0.60 millimeter, nominal diameter 5.9 to 6.0 millimeters, spring heights 29 to 30 millimeters, described positioning ball 480 diameter is 7.9 to 8.0 millimeters.
As further improvement: described horizontal welding joint backstop 80 comprises cylinder axis 100, rotation spool 200, welding joint valve body 300, trip bolt 700 and outer end cap 900, outlet elbow 301 on described welding joint valve body 300 has with import bend pipe 302 outer end and is connected straight tube termination 307, connects on straight tube termination 307 and has solder design groove 305; Described outlet elbow 301 the inner is connected to the valve body inletpiston hard layer 308 of described welding joint valve body 300, and described import bend pipe 302 the inner is connected to the valve outlet plane hard layer 309 of described welding joint valve body 300; Described valve body inletpiston hard layer 308 is connected with the fan-shaped cambered surface 603 of valve body with the upper limb of valve outlet plane hard layer 309, described valve body inletpiston hard layer 308 is connected with valve body circle cancave cambered surface 602 with the lower rim of valve outlet plane hard layer 309, and the valve body side plane 306 of described welding joint valve body 300 both sides respectively has screw hole 207; Outer end cap 900 described in two there is the end cap counterbore 907 corresponding with described screw hole 207; Described trip bolt 700 matches with described screw hole 207 is fastening through described end cap counterbore 907, is close to airtight by end cap inner plane 908 and the described valve body side plane 306 of described outer end cap 900; Enclosing cover axis hole 901 on outer end cap 900 described in two seals shrink-fit with described cylinder axis 100 two ends; Described cylinder axis 100 cylindrical coordinates with spool circular hole 801 rotary sliding of described rotation spool 200; End cap inner plane 908 running fit of the valve element circle end surfaces 809 of described rotation spool 200 both sides and the outer end cap 900 described in two; The spool pipe cambered surface 802 of described rotation spool 200 there is spool fan-shaped cylinder 205; There is annular flow road junction 202 spool entrance end plane 208 side of described spool fan-shaped cylinder 205, and there is circular flow channel mouth 201 spool exit end plane 209 side of described spool fan-shaped cylinder 205; Distortion six tracts of runners 808 are had to be connected between described annular flow road junction 202 and described circular flow channel mouth 201; Have between bend flow channel cone 204 part that described distortion six tracts of runners 808 contain and described spool fan-shaped cylinder 205 and be connected six muscle 404 and be connected; Described rotation spool 200 and bend flow channel cone 204 part thereof and spool fan-shaped cylinder 205 channel floor material all adopt described aluminum oxide ceramic, the thickness of described valve body inletpiston hard layer 308 and described valve outlet plane hard layer 309 is 0.9 to 1.1 millimeter, and the material of described valve body inletpiston hard layer 308 and described valve outlet plane hard layer 309 all adopts described Chrome metal powder hard anticorrosive material; Single leaf thickness of described connection six muscle 404 is 1/15 to 1/16 of circular flow channel mouth 201 diameter.
As improving further again: described circular flow channel mouth 201 diameter on described horizontal welding joint backstop 80 is equal to or less than described outlet elbow 301 flow diameter; Described spool exit end plane 209 has exit face seal groove 501, and described exit face seal groove 501 diameter is greater than described outlet elbow 301 flow diameter 12 to 13 millimeters.
As improving further again: described annular flow road junction 202 inner ring diameter on described horizontal welding joint backstop 80 is than large 200 to 202 millimeters described of import bend pipe 302 flow diameter; Described spool entrance end plane 208 there is inlet face seal groove 502, described inlet face seal groove 502 diameter is less than described annular flow road junction 202 inner ring diameter 11 to 12 millimeters, and described inlet face seal groove 502 diameter is greater than described import bend pipe 302 flow diameter 11 to 12 millimeters.
As improving further again: the described enclosing cover axis hole 901 on described horizontal welding joint backstop 80 has dead axle seal groove 509.
As improving further again: the described valve body inletpiston hard layer 308 on described horizontal welding joint backstop 80 and the angle between described valve outlet plane hard layer 309 are 90 degree to 91 degree; Extension angle line and described cylinder axis 100 axial line of described valve body inletpiston hard layer 308 and described valve outlet plane hard layer 309 overlap.
As improving further again: the described spool entrance end plane 208 on described horizontal welding joint backstop 80 and the angle between described spool exit end plane 209 are 52 degree to 53 degree; Extension angle line and described cylinder axis 100 axial line of described spool entrance end plane 208 and described spool exit end plane 209 overlap.
As improving further: described valve body fan-shaped cambered surface 603 axial line on described horizontal welding joint backstop 80 and described cylinder axis 100 axial line overlap, described valve body circle cancave cambered surface 602 axial line and described cylinder axis 100 axial line overlap again.
As improving further again: described spool pipe cambered surface 802 axial line on described horizontal welding joint backstop 80 and described cylinder axis 100 axial line overlap, and described spool fan-shaped cambered surface 803 axial line and described cylinder axis 100 axial line overlap.
As improving further again: the described spool pipe cambered surface 802 on described horizontal welding joint backstop 80 and the gap between described valve body circle cancave cambered surface 602 are 2 to 3 millimeters; Gap between the fan-shaped cambered surface of spool 803 of described spool fan-shaped cylinder 205 and the fan-shaped cambered surface 603 of described valve body is 2 to 3 millimeters; Gap between the fan-shaped side of spool 805 of described spool fan-shaped cylinder 205 and described end cap inner plane 908 is 2 to 3 millimeters.
As further improvement: described lifting water inlet pipe 21 is in series with vertical weld joint backstop 10, described vertical weld joint backstop 10 comprises lower welding joint hemispherical Shell 190, upper welding joint hemispherical Shell 180, cylindrical duct 120 and upright spool 110, and circular hole inlet pipe 195 lower end on described lower welding joint hemispherical Shell 190 has to be had into water girth weld 139 between the water strainer water out adapter 132 of import bevel for welding 191 and described lifting water inlet pipe 21 lower semisection; Circular hole outlet pipe 185 upper end on described upper welding joint hemispherical Shell 180 has between outlet bevel for welding 181 and the low-pressure pump suction attachment 131 of described lifting water inlet pipe 21 upper semisection and has water outlet girth weld 138; Lower flange annulus 198 on described lower welding joint hemispherical Shell 190 and have 12 groups of valve casing bolt and nut groups 140 sealing location fixing between the upper flange annulus 189 on upper welding joint hemispherical Shell 180; Lower interior hemisphere face 196 on described lower welding joint hemispherical Shell 190 having between the pipe cylindrical 123 in recessed circular groove 193 inner circle and described cylindrical duct 120 is transition fit, and the low groove baseplane 194 on described recessed circular groove 193 contacts for sealing with between the pipe lower surface 129 in described cylindrical duct 120; Upper interior hemisphere face 187 on described upper welding joint hemispherical Shell 180 having between fovea superior circular groove 183 inner circle and described pipe cylindrical 123 is transition fit, and the upper groove baseplane 184 on described fovea superior circular groove 183 contacts for sealing with between the pipe upper surface 128 in described cylindrical duct 120; Be clearance fit between spool cylindrical 112 on pipe inner circle 121 in described cylindrical duct 120 and described upright spool 110, spool lower peripheral surface 115 subsequent corrosion on described upright spool 110 is identical with described lower interior hemisphere face 196 subsequent corrosion coincide, and on the spool on described upright spool 110, sphere 117 subsequent corrosion is identical with described upper interior hemisphere face 187 subsequent corrosion coincide; For ring-type six even muscle runner 157 connects between spool circular hole 118 on spool annular aperture 119 on described spool lower peripheral surface 115 and described spool on sphere 117, described ring-type six even muscle runner 157 has support six gussets 114; Described support six gusset 114 medial surfaces are fixedly connected on the spool cavity wall 111 on described upright spool 110, and described support six gusset 114 outer sides are fixedly connected on the cylindrical inner side-wall 113 inside described spool cylindrical 112; Single leaf thickness on described support six gussets 114 is 1/13 to 1/14 of described spool circular hole 118 diameter, and described support six gusset 114 length are 330 to 350 millimeters; Blocking internal thread 152 close fit described spool cavity wall 111 lower end cambered surface having technique screw 151 and interior hexagonal block 154 forms spool internal cavity 156; A layer thickness is all had for the Chrome metal powder hard anticorrosive material described in 0.4 to 0.6 millimeter on described upper interior hemisphere face 187 and on described lower interior hemisphere face 196, pipe inner circle 121 wall of described cylindrical duct 120 there is a layer thickness for the Chrome metal powder hard anticorrosive material described in 0.4 to 0.6 millimeter, the aluminum oxide ceramic described in the overall material of described upright spool 110 adopts.
As improving further again: the spherical radius on the lower interior hemisphere face 196 in described vertical weld joint backstop 10 and described upper interior hemisphere face 187 is 640 to 660 millimeters, and described circular hole inlet pipe 195 and described circular hole outlet pipe 185 internal diameter are 118 to 120 millimeters.
As improving further again: sphere 117 has sealing groove 177 on spool to be fixed wtih spool upper sealing ring 178 to the spool in described vertical weld joint backstop 10, on described spool, sealing groove 177 diameter is greater than described spool circular hole 118 internal diameter 28 to 29 millimeters, and described spool circular hole 118 internal diameter is equal with described circular hole outlet pipe 185 internal diameter.
As improving further again: the spool lower peripheral surface 115 in described vertical weld joint backstop 10 has spool lower seal groove cavity 155 to be fixed wtih spool lower sealing ring 159, described spool annular aperture 119 annular diameters is than large 28 to 29 millimeters described of spool lower seal groove cavity 155 diameter, and described spool annular aperture 119 annular diameters is than large 58 to 60 millimeters described of circular hole inlet pipe 195 flow diameter.
As improving further again: pipe inner circle 121 diameter in described vertical weld joint backstop 10 is 256 to 260 millimeters, and described pipe cylindrical 123 diameter is 330 to 335 millimeters.
As improving further again: the maximum spacing on the spool lower peripheral surface 115 in described vertical weld joint backstop 10 and described spool between sphere 117 is 712 to 720 millimeters.
In embodiment, seabed water strainer 11 radius is the filter screen of 0.7 meter, and water strainer bottom, seabed filter screen can be tackled equivalent diameter size and be greater than 1 millimeter of marine organisms.
Elementary composition by following weight percent of described Chrome metal powder anticorrosive material: Cr:38.5%, Ti:8.5%, Cu:7.5%, Zn:6.5%, Ni:5.5%, Co:4.5%, Mo:3.5%, Nb:2.5%, Al:1.7%, Sn:1.4%, Mn:1.1 ~ 1.2%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: C is 0.05%, Si is 0.11%, S be 0.0l2%, P is 0.011%; Described input six prism (340) entirety is aluminum oxide ceramic, with (aluminium sesquioxide) is base-material, be equipped with mineralizer MgO (magnesium oxide), (barium carbonate) and bonding clay form, and the weight percent content of its each component is : 95.5%; MgO:1.6%; : 1.7%; Bonding clay: 1.2%.
Described cylinder corrosion resistant spring 488 scantlings of the structure is diameter of section 0.60 millimeter, nominal diameter 6.0 millimeters, spring heights 30 millimeters; Described positioning ball 480 diameter is 8.0 millimeters.
Vertical weld joint backstop 10 assembling process:
Blocking internal thread 152 is coated with sealing resin and technique screw 151 close fit; Respectively spool lower sealing ring 159 is put in the spool lower seal groove cavity 155 of spool lower peripheral surface 115, on spool spool upper sealing ring 178 being put into sphere 117 on spool in sealing groove 177; Again upright spool 110 entirety is placed in the pipe inner circle 121 of cylindrical duct 120.
Allow the lower interior hemisphere face 196 on lower welding joint hemispherical Shell 190 has between recessed circular groove 193 inner circle and pipe cylindrical 123 is transition fit, the low groove baseplane 194 on recessed circular groove 193 and contacting for sealing between the pipe lower surface 129 in cylindrical duct 120; Allowing the upper interior hemisphere face 187 on welding joint hemispherical Shell 180 has between fovea superior circular groove 183 inner circle and pipe cylindrical 123 is transition fit, contacting for sealing between the upper groove baseplane 184 on fovea superior circular groove 183 and the pipe upper surface 128 in cylindrical duct 120.
Fixing with 12 groups of valve casing bolt and nut groups 140 sealing location between upper flange annulus 189 on lower flange annulus 198 on lower welding joint hemispherical Shell 190 and upper welding joint hemispherical Shell 180.
Use procedure, vertical weld joint backstop 10 is overall vertical to be placed, the overall proportion of upright spool 110 with spool internal cavity 156 be the weight of every 1 mm cube between 1.2 grams to 1.3 grams, slightly overweight sea water specific gravity.Vertical weld joint backstop 10 is in stopping state time static.
Vertical weld joint backstop 10 principle of work:
The overall vertical placement of vertical weld joint backstop 10, in Figure 11, when seawater from seabed water strainer 11 flows from bottom to top, promote upright spool 110 moves, seawater flows through runner residing for spool annular aperture 119, enter into ring-type six tracts even runner residing for muscle runner 157, then after flowing through runner residing for spool circular hole 118, flow out after entering into lifting water inlet pipe 21 upper semisection and drawn by low-pressure centrifugal pump 20 import.
In Figure 12, from low-pressure centrifugal pump 20 import seawater because of unforeseen circumstances from top to bottom adverse current time, promote upright spool 110 to move down, spool lower peripheral surface 115 and lower interior hemisphere face 196 are fitted, and the spool lower sealing ring 159 on spool lower peripheral surface 115 guarantees that runner is cut off closedown.Top-down seawater passes through runner residing for spool circular hole 118, be cut off after entering into runner residing for ring-type six company muscle runner 157 again, effective prevention adverse current avoids mishap and occurs, and work whole process just can realize backstop effect without the need to additionally consuming any energy consumption again.
The main body assembling process of horizontal welding joint backstop 80:
Put into by rotation spool 200 among welding joint valve body 300, spool pipe cambered surface 802 is positioned among valve body circle cancave cambered surface 602.
Cylinder axis 100 cylindrical coordinates through spool circular hole 801 rotary sliding of rotation spool 200.
Put sealing-ring well in advance in dead axle seal groove 509 on the enclosing cover axis hole 901 of two outer end caps 900, allow the end cap inner plane 908 of two outer end caps 900 respectively towards the valve body side plane 306 of welding joint valve body 300 both sides, enclosing cover axis hole 901 aims at cylinder axis 100.
40 trip bolts 700 are each passed through that screw hole 207 on the end cap counterbore 907 of outer end cap 900 and the valve body side plane 306 of welding joint valve body 300 is fastening to match, and are close to airtight by end cap inner plane 908 and the valve body side plane 306 of outer end cap 900.
Pipeline assembling process:
Connection straight tube termination (307) on welding joint valve body 300 there is solder design groove (305) to design, guarantees can airtightly be connected with exterior line and safe and reliable.
The use procedure of horizontal welding joint backstop 80:
Welding joint valve body 300 on horizontal welding joint backstop 80 is horizontally disposed, spool fan-shaped cylinder 205 is positioned at above spool circular hole 801, angle between valve body inletpiston hard layer 308 and valve outlet plane hard layer 309 is 90 degree, and the angle between spool entrance end plane 208 and spool exit end plane 209 is 52 degree.During forward flow, the spool exit end plane 209 of spool fan-shaped cylinder 205 turns clockwise 19 degree and just can be attached on valve outlet plane hard layer 309 by fluid thrust, makes circular flow channel mouth 201 pairs of outlet elbows 301; Fluid is from annular flow road junction 202 after being out of shape six tracts of runners 808, and the fluid being pooled to circular flow channel mouth 201 flows out from outlet elbow 301; During countercurrent flow, the spool entrance end plane 208 of spool fan-shaped cylinder 205 is rotated counterclockwise 19 degree and just can be attached on valve body inletpiston hard layer 308 by fluid thrust, because annular flow road junction 202 and import bend pipe 302 stagger, fluid from circular flow channel mouth 201 after being out of shape six tracts of runners 808, be stopped in annular flow road junction 202, cannot flow out from import bend pipe 302, make, without any obstruction parts such as springs in integral unit of the present invention, just can realize uniflux function.
In Figure 16, when forward fluid is come in from import bend pipe 302, after the spool exit end plane 209 that initial fluid promotes spool fan-shaped cylinder 205 is adjacent to valve outlet plane hard layer 309, runner defines: from import bend pipe 302 to annular flow road junction 202 through being out of shape six tracts of runners 808 from circular flow channel mouth 201 out, then from the smooth and easy process that outlet elbow 301 is gone out.Sealing-ring in exit face seal groove 501 plays sealing function between spool exit end plane 209 and valve outlet plane hard layer 309.Spool entrance end plane 208 pressure is greater than spool exit end plane 209 pressure, guarantees that the forward fluid of Channel Group can not produce backflow phenomenon.Whole process duration just can maintenance work without the need to additionally consuming any energy consumption.
In Figure 17, when counter fluid is come in from outlet elbow 301, after the spool entrance end plane 208 that initial fluid promotes spool fan-shaped cylinder 205 is adjacent to valve body inletpiston hard layer 308, runner is cut off.Blocked by spool entrance end plane 208 during from outlet elbow 301 to circular flow channel mouth 201 through being out of shape six tracts of runners 808 at annular flow road junction 202, the sealing-ring in inlet face seal groove 502 plays sealing function between spool entrance end plane 208 and valve body inletpiston hard layer 308.Be cut off the counter fluid after circulation and cannot arrive import bend pipe 302 again, spool exit end plane 209 pressure is greater than spool entrance end plane 208 pressure, guarantees that unidirectional cutoff is reliable and stable.Just can maintenance work without the need to additionally consuming any energy consumption duration of whole cut-off.
Design especially by means of the six tracts of runners 808 of the distortion on the spool fan-shaped cylinder 205 around the rotation of cylinder axis 100 axial line, achieve after starting force pushes spool open, residue work is omnidistance without the need to additionally consuming any energy consumption, just accurately can realize the opening and closing function of backstop.
Reverse osmosis membrane assembly 90 is adopted as and is 98% to sodium chloride rejection and boron ion is had to the Type B one polysulphone reverse osmosis tubular membrane component selecting de-function, and with timing automatic cleaning device.
Under any climatope, people can along with music when indoor body-building is taken exercise, the singlehanded handle 35 of the hand recreation apparatus of operation sheet 33 drives the primary output shaft 34 of elementary gearbox 30 to rotate with per minute 710, and energize low-pressure impeller pump 20 obtains seawater from seabed water strainer 11.Obtained seawater boost can be injected into 0.2 MPa that to do pre-treatment in pre-treatment slack tank 50 for subsequent use by low-pressure centrifugal pump 20.
Set up Chrome metal powder welding joint six rib extension coupling 40 between elementary gearbox 30 in indoor and the low-pressure centrifugal pump 20 in outdoor, guarantee that operator can be in comfortable space and keep apart with severe environment residing for outdoor machine equipment configuration.Simultaneously, input square universal joint 344 and the output square universal joint 244 at Chrome metal powder welding joint six rib extension coupling 40 two ends design, and also can eliminate out-of-alignment equipment installation error between the elementary gearbox 30 in indoor and the low-pressure centrifugal pump 20 in outdoor.
The effect of vertical weld joint backstop 10 that lifting water inlet pipe 21 between low-pressure centrifugal pump 20 with seabed water strainer 11 is connected is: because physical fatigue needs to have a rest or one after the other, intermittence work characteristics will inevitably be produced, operate to prevent intermittence under may causing promoting water inlet pipe 21 place water column to fall to produce cavitation erosion, the closedown agility of vertical weld joint backstop 10 promoting the series connection of water inlet pipe 21 place depends on blocking internal thread 152 close fit that spool cavity wall 111 lower end cambered surface has technique screw 151 and interior hexagonal to block 154 and forms spool internal cavity 156 and accurately can control the overall proportion of upright spool 110 well, airtight closedown guarantees to promote the key that in water inlet pipe 21, water column does not fall down.
Under any climatope, people can along with music when indoor body-building is taken exercise, the both hands handle 75 of operation double hand-operated recreation apparatus 77 drive ultimate gearbox 70 ultimate speedy carding process axle 76 rotate with per minute 1210, energizes high-pressure impeller pump 60 through high-pressure pump water absorption tube 65 from pre-treatment slack tank 50 acquisition through pre-treating seawater.Obtained pre-treating seawater can be pressurized to 5 MPas are injected into reverse osmosis membrane assembly 90 permeable membrane ante-chamber 96 through high-pressure pump rising pipe 69 by high pressure centrifugal pump 60.Strong brine under being retained by reverse osmosis membrane assembly 90 is from being set as that the pressure retaining valve delivery pipe 94 of 4.9 MPas emits, the pre-treating seawater of 20 percent through reverse osmosis membrane assembly 90 with 4.8 MPas, becomes fresh water and out flows through from permeable membrane back cavity 97 tap water up to standard meeting life standard for drinking after activated carbon adsorption tank 98 processes and finally send into freshwater storage tank 99 and to live for islands and reefs people and drink.
Because self operating pressure of high pressure centrifugal pump 60 is high, occur for avoiding adverse current accident, high-pressure pump water absorption tube 65 and high-pressure pump rising pipe 69 all to be connected this special setting of horizontal welding joint backstop 80, guarantee that the discharge pressure pre-treating seawater pressure of pre-treatment slack tank 50 li being brought up to 5 to 6 MPas (MPa) can not produce reverse counterflow, operational safety is reliable.The rotation spool 200 of horizontal welding joint backstop 80 possesses agile, distortion six tracts of runners 808 are had to be connected this special setting between annular flow road junction 202 with circular flow channel mouth 201, make in horizontal welding joint backstop 80 integral unit without any obstruction parts such as springs, just can realize uniflux function, completely eliminate the hidden danger because backstop fault effects islands and reefs fresh water generator system pipeline stops.
Because corrosive properly is extremely strong, the erosion resistance of equipment material especially seems important.
Table 1 is that the corrosion-resistant experimental data of the aluminum oxide ceramic material that adopts of upright spool 110 and conventional stainless material contrasts.
The anti-corrosion wear spillage experimental data contrast of (table 1) upright spool 110
Contrasting data from table 1 can draw: the aluminum oxide ceramic material that upright spool 110 of the present invention adopts has good erosion resistance compared with conventional stainless steel.
Table 2 is that the corrosion-resistant experimental data of surface accuracy of Chrome metal powder hard anticorrosive material on pipe inner circle 121 wall of upper interior hemisphere face 187 and described lower interior hemisphere face 196 and cylindrical duct 120 and conventional stainless steel contrasts.
The anti-corrosion wear spillage experimental data contrast of the pipe inner circle 121 of hemisphere face 187 and described lower interior hemisphere face 196 and cylindrical duct 120 in (table 2) is upper
Contrasting data from table 2 can draw: Chrome metal powder hard anticorrosive material of the present invention has good erosion resistance compared with conventional stainless steel.
Table 3 is that input six prism 340 of aluminum oxide ceramic material compares with the corrosion resistant wear data of input six prism 340 of common stainless steel material.
(table 3) inputs the corrosion resistant wear test synopsis of six prisms 340
Contrasting data from table 3 can draw: the corrosive wear amount of aluminum oxide ceramic material is much smaller than the corrosive wear amount of conventional stainless steel.
Table 4 is that the equilateral sleeve pipe of output six 240 of Chrome metal powder hard anticorrosive material compares with the corrosion resistant wear data of the equilateral sleeve pipe 240 of the output six of common stainless steel material.
(table 4) exports the corrosion resistant wear test synopsis of six equilateral sleeve pipes 240
Contrasting data from table 4 can draw: the corrosive wear amount of Chrome metal powder welding joint six rib extension coupling is much smaller than the corrosive wear amount of common stainless steel shaft coupling.
Table 5 be rotation spool 200 adopt aluminum oxide ceramic material to contrast with adopting the corrosion-resistant experimental data of conventional stainless material.
The anti-corrosion wear spillage experimental data contrast of (table 5) rotation spool 200
Contrasting data from table 5 can draw: the aluminum oxide ceramic material that rotation spool 200 of the present invention adopts has good erosion resistance compared with conventional stainless steel.
Table 6 is that the Chrome metal powder hard anticorrosive material of valve body inletpiston hard layer 308 and valve outlet plane hard layer 309 and the corrosion-resistant experimental data of surface accuracy of conventional stainless steel contrast.
The anti-corrosion wear spillage experimental data contrast of (table 6) valve body inletpiston hard layer 308 and valve outlet plane hard layer 309
Contrasting data from table 6 can draw: Chrome metal powder hard anticorrosive material of the present invention has good erosion resistance compared with conventional stainless steel.
The transmission tube sealing gap 54 that the crucial matching component of the present invention adopts Chrome metal powder welding joint six rib extension coupling 40 to pass through divider wall 55 from inside to outside drives low-pressure centrifugal pump 20 to obtain seawater through promoting water inlet pipe 21 from seabed water strainer 11, is connected to pre-treatment slack tank 50 obtained seawater is passed through the water pipe sealing gap 52 of divider wall 55 through being lifted out water pipe 29 ecto-entad after; Being positioned at indoor double hand-operated recreation apparatus 77 drives the ultimate speedy carding process axle 76 of ultimate gearbox 70 with per minute 1210 turns of rotary actuation high pressure centrifugal pump 60 high speed rotating, the high-pressure pump water absorption tube 65 of high pressure centrifugal pump 60 is connected to pre-treatment slack tank 50, solve islands and reefs or the emergent or daily Drinking Water Problem of the seagoing vessel that casts anchor, provide new acquisition fresh water approach, improve islands and reefs and settle down living condition, and comfortable working environment, bring great convenience and feasibility.Particularly adopt a row 6 to 8 set a distance semicircle pits 347 of six prism pivot pins 349 in Chrome metal powder welding joint six rib extension coupling 40 corresponding on circumferential position with the positioning through hole 438 on six equilateral trepannings 249, this scalable set a distance special construction among set a distance semicircle pit 347 is inserted into positioning ball 480 by cylinder corrosion resistant spring 488 thrust, the sealing gap of the divider wall 55 of different thickness can be passed through, improve the envrionment conditions obtaining fresh water, guarantee that operator can be in comfortable space to keep apart with severe environment residing for machinery equipment device, allow people comfortable, complete originally uninteresting in amusement atmosphere, tired manual operation, key has set up positioning through hole 438 outer end section shrink-fit to have disk rivet head 247, cylinder corrosion resistant spring 488 one end between disk rivet head 247 and described positioning ball 480 is supported on inside described disk rivet head 247, positioning ball 480 in the holder of cylinder corrosion resistant spring 488 the other end, can first guarantee can be connected transmitting torque and can not depart from by safety telescopic between the equilateral sleeve pipe 240 of the output six of aluminium alloy clutch tooth extension coupling 40 with input six prisms 340.
In addition, promote on water inlet pipe and configure vertical weld joint backstop 10, can guarantee that lifting water inlet pipe 21 and low-pressure centrifugal pump 20 can retain water level when quitting work, can exempt using next time and will arrive the outdoor trouble adding diversion, be the key problem in technology of vertical weld joint backstop 10 for ring-type six company muscle runner 157 connects between the spool circular hole 118 on spool on sphere 117.Blocking internal thread 152 close fit spool cavity wall 111 lower end cambered surface having technique screw 151 and interior hexagonal block 154 forms spool internal cavity 156 accurately can control the overall proportion of upright spool 110 well, without any obstruction parts such as springs in vertical weld joint backstop 10 integral unit, the omnidistance central object that may produce larger drag losses without spring etc. of whole runner, is particularly suitable for using in severe environment pipeline; Thoroughly avoid because damping spring can not bear torrent impact and bias voltage or malfunctioning caused chance failure occur, extend work-ing life to a great extent, direct benefit and indirect benefit are all very considerable.
Particularly all to connect on the high-pressure pump water absorption tube 65 and high-pressure pump rising pipe 69 of high pressure centrifugal pump 60 this special setting of horizontal welding joint backstop 80, guarantee that the discharge pressure pre-treating seawater pressure of pre-treatment slack tank 50 li being brought up to 5 to 6 MPas (MPa) can not produce reverse counterflow accident, operational safety is reliable.The rotation spool 200 of horizontal welding joint backstop 80 possesses agile, distortion six tracts of runners 808 are had to be connected this special setting between annular flow road junction 202 with circular flow channel mouth 201, make in horizontal welding joint backstop 80 integral unit without any obstruction parts such as springs, just can realize uniflux function, completely eliminate the hidden danger because of backstop fault effects islands and reefs fresh water generator system pipeline stopping fault.

Claims (3)

1. a welding Chrome metal powder islands and reefs seawater separate fresh equipment, the one hand being positioned at indoor shakes recreation apparatus (33) and drives the primary output shaft (34) of elementary gearbox (30) to rotate between per minute 700 to 720 turns, described primary output shaft (34) inputs bevel for welding (341) with the shaft coupling of Chrome metal powder welding joint six rib extension coupling (40) and is welded and fixed, described Chrome metal powder welding joint six rib extension coupling (40) passes through the transmission tube sealing gap (54) of divider wall (55) from inside to outside, the shaft coupling of described Chrome metal powder welding joint six rib extension coupling (40) exports bevel for welding (241) and is welded and fixed with the low-pressure pump input shaft (24) of low-pressure centrifugal pump (20), the lifting water inlet pipe (21) of described low-pressure centrifugal pump (20) is connected to seabed water strainer (11), being lifted out after water pipe (29) ecto-entad passes through the water pipe sealing gap (52) of described divider wall (55) of described low-pressure centrifugal pump (20) is connected to pre-treatment slack tank (50), being positioned at indoor double hand-operated recreation apparatus (77) drives the ultimate speedy carding process axle (76) of ultimate gearbox (70) to rotate between per minute 1200 to 1220 turns, described ultimate speedy carding process axle (76) and high pressure centrifugal pump (60) entering spindle are welded and fixed, the high-pressure pump water absorption tube (65) of described high pressure centrifugal pump (60) is connected to described pre-treatment slack tank (50), and the high-pressure pump rising pipe (69) of described high pressure centrifugal pump (60) is connected to the permeable membrane ante-chamber (96) of reverse osmosis membrane assembly (90), the permeable membrane back cavity (97) of described reverse osmosis membrane assembly (90) is connected to activated carbon adsorption tank (98) and freshwater storage tank (99) successively, it is characterized in that: described high-pressure pump water absorption tube (65) and described high-pressure pump rising pipe (69) are all in series with horizontal welding joint backstop (80), described Chrome metal powder welding joint six rib extension coupling (40) comprises output welding joint (242), export square universal joint (244), export six equilateral sleeve pipes (240), input six prisms (340), input square universal joint (344) and input welding joint (342), described output square universal joint (244) has two to mutual vertically arranged output side's body nipple orifice (246) and output side's body collar aperture (245), described input square universal joint (344) has two to mutual vertically arranged body tubing string hole, input side (345) and input side's body nipple orifice (346), the out splice going splice both feet (243) of described output welding joint (242) have out splice going splice pilot hole (236) shrink-fit out splice going splice bearing pin (266) outer end, are rotatable running fit between out splice going splice bearing pin (266) the inner and described output side's body nipple orifice (246), the output sleeve pipe both feet (248) of the described equilateral sleeve pipe of output six (240) have output sleeve pipe pilot hole (285) shrink-fit output sleeve pipe bearing pin (255) outer end, exporting between sleeve pipe bearing pin (255) the inner and described output side's body collar aperture (245) is rotatable running fit, the input adapter both feet (343) of described input welding joint (342) have input adapter pilot hole (336) shrink-fit input adapter bearing pin (366) outer end, are rotatable running fit between input adapter bearing pin (366) the inner and described input side's body nipple orifice (346), the input sleeve pipe both feet (348) of described input six prism (340) having input sleeve pipe pilot hole (385) shrink-fit input tube axis pin of column (355) outer end, is rotatable running fit between input tube axis pin of column (355) the inner and described body tubing string hole, input side (345), for being slidably matched between six equilateral trepannings (249) of the described equilateral sleeve pipe of output six (240) the other end and six prism pivot pins (349) of input six prisms (340) the other end, six described prism pivot pin (349) at least one outer side are furnished with a row 6 to 8 set a distance semicircle pits (347), described six equilateral trepanning (249) at least one medial surface are furnished with a positioning through hole (438) corresponding on circumferential position with described set a distance semicircle pit (347), there is stop bit flange (437) described positioning through hole (438) the inner, described positioning through hole (438) outer end section shrink-fit has disk rivet head (247), cylinder corrosion resistant spring (488) is had between disk rivet head (247) and described positioning ball (480), the described equilateral sleeve pipe of output six (240) entirety is for adopting Chrome metal powder anticorrosive material, elementary composition by following weight percent of described Chrome metal powder anticorrosive material: Cr:38 ~ 39%, Ti:8 ~ 9%, Cu:7 ~ 8%, Zn:6 ~ 7%, Ni:5 ~ 6%, Co:4 ~ 5%, Mo:3 ~ 4%, Nb:2 ~ 3%, Al:1.6 ~ 1.8%, Sn:1.3 ~ 1.5%, Mn:1.1 ~ 1.3%, surplus is Fe and inevitable impurity, the weight percent content of described impurity is: C is less than 0.07%, Si is less than 0.12%, S is less than 0.0l4%, P and is less than 0.012%, described input six prism (340) entirety is aluminum oxide ceramic, with (aluminium sesquioxide) is base-material, be equipped with mineralizer MgO (magnesium oxide), (barium carbonate) and bonding clay form, and the weight percent content of its each component is : 95 ~ 96%, MgO:1.4 ~ 1.8%, : 1.5 ~ 1.9%, bonding clay: 1.1 ~ 1.3%, described cylinder corrosion resistant spring (488) scantlings of the structure is diameter of section 0.59 to 0.60 millimeter, nominal diameter 5.9 to 6.0 millimeters, spring heights 29 to 30 millimeters, described positioning ball (480) diameter is 7.9 to 8.0 millimeters.
2. one welding Chrome metal powder islands and reefs seawater separate fresh equipment according to claim 1, it is characterized in that: described horizontal welding joint backstop (80) comprises cylinder axis (100), rotation spool (200), welding joint valve body (300), trip bolt (700) and outer end cap (900), outlet elbow (301) on described welding joint valve body (300) has with import bend pipe (302) outer end and is connected straight tube termination (307), connects on straight tube termination (307) and has solder design groove (305); Described outlet elbow (301) the inner is connected to the valve body inletpiston hard layer (308) of described welding joint valve body (300), and described import bend pipe (302) the inner is connected to the valve outlet plane hard layer (309) of described welding joint valve body (300); Described valve body inletpiston hard layer (308) is connected with the fan-shaped cambered surface of valve body (603) with the upper limb of valve outlet plane hard layer (309), described valve body inletpiston hard layer (308) is connected with valve body circle cancave cambered surface (602) with the lower rim of valve outlet plane hard layer (309), and the valve body side plane (306) of described welding joint valve body (300) both sides respectively has screw hole (207); Outer end cap (900) described in two there is the end cap counterbore (907) corresponding with described screw hole (207); Described trip bolt (700) matches with described screw hole (207) is fastening through described end cap counterbore (907), is close to airtight by the end cap inner plane (908) of described outer end cap (900) and described valve body side plane (306); Enclosing cover axis hole (901) on outer end cap (900) described in two and described cylinder axis (100) two ends seal shrink-fit; Described cylinder axis (100) cylindrical coordinates with spool circular hole (801) rotary sliding of described rotation spool (200); End cap inner plane (908) running fit of the valve element circle end surfaces (809) of described rotation spool (200) both sides and the outer end cap (900) described in two; The spool pipe cambered surface (802) of described rotation spool (200) there is spool fan-shaped cylinder (205); There is annular flow road junction (202) spool entrance end plane (208) side of described spool fan-shaped cylinder (205), and there is circular flow channel mouth (201) spool exit end plane (209) side of described spool fan-shaped cylinder (205); Distortion six runners (808) are had to be connected between described annular flow road junction (202) and described circular flow channel mouth (201); Have between bend flow channel cone (204) part that described distortion six runners (808) are contained and described spool fan-shaped cylinder (205) and be connected six muscle (404) and be connected; Described rotation spool (200) and bend flow channel cone (204) part and spool fan-shaped cylinder (205) channel floor material all adopt described aluminum oxide ceramic, the thickness of described valve body inletpiston hard layer (308) and described valve outlet plane hard layer (309) is 0.9 to 1.1 millimeter, and the material of described valve body inletpiston hard layer (308) and described valve outlet plane hard layer (309) all adopts described Chrome metal powder hard anticorrosive material; Single leaf thickness of described connection six muscle (404) is 1/15 to 1/16 of circular flow channel mouth (201) diameter.
3. one welding Chrome metal powder islands and reefs seawater separate fresh equipment according to claim 1, it is characterized in that: described lifting water inlet pipe (21) is in series with vertical weld joint backstop (10), described vertical weld joint backstop (10) comprises lower welding joint hemispherical Shell (190), upper welding joint hemispherical Shell (180), cylindrical duct (120) and upright spool (110), circular hole inlet pipe (195) lower end on described lower welding joint hemispherical Shell (190) has between the water strainer water out adapter (132) of import bevel for welding (191) and described lifting water inlet pipe (21) lower semisection to be had into water girth weld (139), circular hole outlet pipe (185) upper end on described upper welding joint hemispherical Shell (180) has between the low-pressure pump suction attachment (131) of outlet bevel for welding (181) and described lifting water inlet pipe (21) upper semisection and has water outlet girth weld (138), lower flange annulus (198) on described lower welding joint hemispherical Shell (190) and have 12 groups of valve casing bolt and nut groups (140) sealing location fixing between the upper flange annulus (189) on upper welding joint hemispherical Shell (180), lower interior hemisphere face (196) on described lower welding joint hemispherical Shell (190) have for transition fit between the pipe cylindrical (123) in recessed circular groove (193) inner circle and described cylindrical duct (120), the low groove baseplane (194) on described recessed circular groove (193) and contacting for sealing between the pipe lower surface (129) in described cylindrical duct (120), upper interior hemisphere face (187) on described upper welding joint hemispherical Shell (180) have for transition fit between fovea superior circular groove (183) inner circle and described pipe cylindrical (123), the upper groove baseplane (184) on described fovea superior circular groove (183) and contacting for sealing between the pipe upper surface (128) in described cylindrical duct (120), be clearance fit between spool cylindrical (112) on pipe inner circle (121) in described cylindrical duct (120) and described upright spool (110), spool lower peripheral surface (115) subsequent corrosion on described upright spool (110) is identical with described lower interior hemisphere face (196) subsequent corrosion coincide, and on the spool on described upright spool (110), sphere (117) subsequent corrosion is identical with described upper interior hemisphere face (187) subsequent corrosion coincide, for ring-type six even muscle runner (157) connects between spool circular hole (118) on spool annular aperture (119) on described spool lower peripheral surface (115) and described spool on sphere (117), described ring-type six even muscle runner (157) has support six gussets (114), described support six gusset (114) medial surfaces are fixedly connected on the spool cavity wall (111) on described upright spool (110), and described support six gusset (114) outer sides are fixedly connected on the cylindrical inner side-wall (113) of described spool cylindrical (112) inner side, single leaf thickness on described support six gussets (114) is 1/13 to 1/14 of described spool circular hole (118) diameter, and described support six gusset (114) length are 330 to 350 millimeters, blocking internal thread (152) close fit described spool cavity wall (111) lower end cambered surface having technique screw (151) and interior hexagonal block (154) forms spool internal cavity (156), the lower interior hemisphere face (196) that described upper interior hemisphere face (187) is upper and described all there is a layer thickness for the Chrome metal powder hard anticorrosive material described in 0.4 to 0.6 millimeter, pipe inner circle (121) wall of described cylindrical duct (120) there is a layer thickness for the Chrome metal powder hard anticorrosive material described in 0.4 to 0.6 millimeter, the aluminum oxide ceramic described in the overall material of described upright spool (110) adopts.
CN201410246089.XA 2014-06-05 2014-06-05 Welding chromium alloy atoll seawater separating and desalting equipment Expired - Fee Related CN103979644B (en)

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CN103241854A (en) * 2013-06-12 2013-08-14 张意立 Titanium alloy internal and external thread shaft coupler isolation seawater desalting device
CN103274552A (en) * 2013-06-12 2013-09-04 张意立 Device for isolating and desalinating sea water through chromium-alloy double-external-thread coupler

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CN103274552A (en) * 2013-06-12 2013-09-04 张意立 Device for isolating and desalinating sea water through chromium-alloy double-external-thread coupler

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