CN103979290A - Heavy sweeper - Google Patents

Heavy sweeper Download PDF

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Publication number
CN103979290A
CN103979290A CN201410238819.1A CN201410238819A CN103979290A CN 103979290 A CN103979290 A CN 103979290A CN 201410238819 A CN201410238819 A CN 201410238819A CN 103979290 A CN103979290 A CN 103979290A
Authority
CN
China
Prior art keywords
heavy
blade
swabbing pig
damping sleeve
screw mandrel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410238819.1A
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Chinese (zh)
Inventor
刘继超
冯思强
刘高明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huaibei He Zhong Mechanical Equipment Co Ltd
Original Assignee
Huaibei He Zhong Mechanical Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huaibei He Zhong Mechanical Equipment Co Ltd filed Critical Huaibei He Zhong Mechanical Equipment Co Ltd
Priority to CN201410238819.1A priority Critical patent/CN103979290A/en
Publication of CN103979290A publication Critical patent/CN103979290A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a heavy sweeper which comprises a tensioning device, a telescopic cross beam, a sweeping blade and a bolt assembly, wherein the sweeping blade is connected with the telescopic cross beam through the bolt assembly, and the tensioning device comprises a fixed seat, a power twister, a damping sleeve and a screw slippery prevention lead screw. One end of the screw slippery prevention lead screw is connected with a fixed seat shaft, the other end of the screw slippery prevention lead screw is suspended, a power twister base is arranged in a fixed seat hole through the damping sleeve and fixedly connected with one end of the telescopic cross beam through a compression bolt in a sleeving mode, and a power twisting arm of the power twister is connected with the screw slippery prevention lead screw in a sleeving mode and fixed through a forward and backward rotation screw slippery prevention regulation nut and a spring. By means of the bolt assembly, replacement is more convenient. The blade still keeps tensile force stable on a belt under high-frequency vibration by means of the tensioning device, fatigue damage to a blade base is reduced, loss of tensile force caused by looseness of the nut is avoided, service life is prolonged, and tensioning of a knife edge can be regulated without disassembling the sweeper.

Description

A kind of heavy swabbing pig
Technical field
The present invention relates to a kind of swabbing pig, relate in particular to a kind of heavy swabbing pig.
Background technology
The material cleaning of conveyer unloading roller belt need to be used the residue on heavy swabbing pig cleaning belt, there is in use following subject matter in heavy swabbing pig in the market: 1, under belt running state, because causing cleaning blade, the shake of belt cannot be attached on belt, cause leaking coal or clear up not thorough, therefore clean weak effect, the fatigue damage of simultaneously shaking blade pedestal causes reduce service life; 2, because tightening device exists defect loosening under high-frequency vibrations, cause it to lose tensile force and cannot work and damage belt; 3, do not have Aseismatic Design or Aseismatic Design unreasonable, cause blade damage belt clamps, and belt is scrapped; 4, while regulating cleaning blade edge of a knife position, need to dismantle swabbing pig, operation and maintenance is all inconvenient.
In sum, existing heavy swabbing pig causes cleaning effect thorough not because structure design is unreasonable, easily occurs leaking coal, tears belt, damages belt clamps, pollutes the problems such as environment on coalface.
Summary of the invention
The object of the invention is to solve the aforementioned problems in the prior, and provides a kind of cleaning effective, does not leak material, does not damage the heavy swabbing pig of belt and belt clamps, long service life.
The present invention is for achieving the above object, and the technological means adopting is: a kind of heavy swabbing pig, comprise tensioner, flexible crossbeam, cleaning blade, bolt assembly, and described cleaning blade is connected with flexible crossbeam by bolt assembly; Described tensioner comprises permanent seat, power twister, damping sleeve, anti-back silk screw mandrel, one end of anti-back silk screw mandrel is connected with permanent seat axle, the other end is unsettled, power twister pedestal is arranged in permanent seat perforate by damping sleeve, and fixedly sleeved in one end of flexible crossbeam by push bolt, the toggle of power twister is socketed on anti-back silk screw mandrel and by positive and reverse return anti-back setting nut and spring and fixes.
Further, described cleaning blade is selected urethanes blade.
Further, between described positive and reverse return anti-back setting nut and spring, be also provided with packing ring.
Further, one end that described anti-back silk screw mandrel is connected with permanent seat axle is fixed by pad and spring cotter.
Further, described tensioner arranges two groups, is arranged on respectively on two telescopic girdeies at flexible crossbeam two ends.
Further, described damping sleeve adopts polyurethane damping sleeve.
Further, described permanent seat is installed uniform four connecting bores of perforate surrounding of damping sleeve, is positioned at anti-back silk screw axis and a connecting bore is set above connecting, for connecting belt feeder on central axis corresponding to four connecting bores.
Further, described cleaning blade bottom arranges groove, and in blade lower end surface, deep gouge is set.
Beneficial effect of the present invention is: cleaning blade material selection urethanes, and the performances such as its high-wearing feature, high resiliency, fastness to water, fuel resistance are much better than polyurethane, and cleaning blade adopts bolt assembly to fix, and more allowing blade replacement is convenient; The anti-withdrawing nut of positive and reverse return coordinate with anti-back silk screw mandrel allows tensioner under high-frequency vibration, keep confining loosening, thereby the common fault of having corrected the hold-down nut of like product and lose after loosening tensile force; Adding of polyurethane damping sleeve makes swabbing pig have secondary buffer effect, and blade has been dropped to minimum to the damage of belt clamps; The structure of tensioner uniqueness makes blade under belt is constantly shaken, can be attached to closely on belt, remain stable tensile force, and reduce the fatigue damage of shake blade pedestal, improve the service life of blade, and regulate the tensioning of the edge of a knife without dismounting swabbing pig.
Brief description of the drawings
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of tensioner of the present invention;
Fig. 3 is the structural representation that the present invention cleans blade.
In figure: 1, tensioner, 2, flexible crossbeam, 3, cleaning blade, 4, bolt assembly, 11, permanent seat, 12, power twister, 13, damping sleeve, 14, anti-back silk screw mandrel, 15, push bolt, 16, spring, 17, positive and reverse return anti-back setting nut.
Detailed description of the invention
The heavy swabbing pig of one as shown in Figure 1, 2, 3, comprises tensioner 1, flexible crossbeam 2, cleaning blade 3, bolt assembly 4, and described cleaning blade 3 is connected with flexible crossbeam 2 by bolt assembly 4; Described tensioner 1 comprises permanent seat 11, power twister 12, damping sleeve 13, anti-back silk screw mandrel 14, one end of anti-back silk screw mandrel 14 is connected with permanent seat 11 axles, the other end is unsettled, power twister 12 pedestals are arranged in permanent seat 11 perforates by damping sleeve 13, and fixedly sleeved in one end of flexible crossbeam 2 by push bolt 15, the toggle of power twister 12 is socketed on anti-back silk screw mandrel 14 and by positive and reverse return anti-back setting nut 17 and spring 16 and fixes.
Described cleaning blade 3 is selected urethanes blade.
Between described positive and reverse return anti-back setting nut 17 and spring 16, be also provided with packing ring.
Described anti-back silk screw mandrel 14 is fixed by pad and spring cotter with one end that permanent seat 11 axles are connected.
Described tensioner 1 arranges two groups, is arranged on respectively on two telescopic girdeies at flexible crossbeam 2 two ends.
Described damping sleeve 13 adopts polyurethane damping sleeve.
Described permanent seat 11 is installed uniform four connecting bores of perforate surrounding of damping sleeve 13, is positioned at anti-back silk screw mandrel 14 axles and a connecting bore is set above connecting, for connecting belt feeder on central axis corresponding to four connecting bores.
Described cleaning blade 3 bottoms arrange groove, and in blade lower end surface, deep gouge are set.Epimere on flexible crossbeam 2 stretches into and in groove, plays location and fixation, and the screw bolt and nut of bolt assembly 4 is fixing with cleaning blade 3 by the deep gouge crossbeam 2 that will stretch.
The present invention cleans blade material selection urethanes, and the performances such as its high-wearing feature, high resiliency, fastness to water, fuel resistance are much better than polyurethane, and cleaning blade adopts bolt assembly to fix, and more allowing blade replacement is convenient; The anti-withdrawing nut of positive and reverse return coordinate with anti-back silk screw mandrel allows tensioner under high-frequency vibration, keep confining loosening, thereby the common fault of having corrected the hold-down nut of like product and lose after loosening tensile force; Adding of polyurethane damping sleeve makes swabbing pig have secondary buffer effect, and blade has been dropped to minimum to the damage of belt clamps; The structure of tensioner uniqueness makes blade under belt is constantly shaken, can be attached to closely on belt, remain stable tensile force, and the fatigue damage of minimizing shake blade pedestal, improve the service life of blade, and regulate the tensioning of the edge of a knife without dismounting swabbing pig, only need the position of adjusting power twister, anti-back silk screw mandrel easily to complete.
The above, be only the specific embodiment of the present invention, is not limited to this, any be familiar with those skilled in the art the present invention disclose technical scope in, can expect easily change or replace, within all should being encompassed in protection scope of the present invention.

Claims (8)

1. a heavy swabbing pig, it is characterized in that: comprise tensioner (1), flexible crossbeam (2), cleaning blade (3), bolt assembly (4), described cleaning blade (3) is connected with flexible crossbeam (2) by bolt assembly (4), described tensioner (1) comprises permanent seat (11), power twister (12), damping sleeve (13), anti-back silk screw mandrel (14), one end of anti-back silk screw mandrel (14) is connected with permanent seat (11) axle, the other end is unsettled, power twister (12) pedestal is arranged in permanent seat (11) perforate by damping sleeve (13), and by the fixedly sleeved one end at flexible crossbeam (2) of push bolt (15), the toggle of power twister (12) is socketed in that anti-back silk screw mandrel (14) is gone up and to pass through positive and reverse return anti-back setting nut (17) and spring (16) fixing.
2. heavy swabbing pig according to claim 1, is characterized in that: described tensioner (1) arranges two groups, is arranged on respectively on two telescopic girdeies at flexible crossbeam (2) two ends.
3. heavy swabbing pig according to claim 1, is characterized in that: described cleaning blade (3) is selected urethanes blade.
4. heavy swabbing pig according to claim 1, is characterized in that: between described positive and reverse return anti-back setting nut (17) and spring (16), be also provided with packing ring.
5. heavy swabbing pig according to claim 1, is characterized in that: described damping sleeve (13) adopts polyurethane damping sleeve.
6. heavy swabbing pig according to claim 1, is characterized in that: described anti-back silk screw mandrel (14) is fixed by pad and spring cotter with one end that permanent seat (11) axle is connected.
7. heavy swabbing pig according to claim 1, it is characterized in that: described permanent seat (11) is installed uniform four connecting bores of perforate surrounding of damping sleeve (13), on central axis corresponding to four connecting bores, be positioned at anti-back silk screw mandrel (14) axle and connect top a connecting bore is set, for connecting belt feeder.
8. heavy swabbing pig according to claim 1, is characterized in that: described cleaning blade (3) bottom arranges groove, and in blade lower end surface, deep gouge is set.
CN201410238819.1A 2014-05-23 2014-05-23 Heavy sweeper Pending CN103979290A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410238819.1A CN103979290A (en) 2014-05-23 2014-05-23 Heavy sweeper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410238819.1A CN103979290A (en) 2014-05-23 2014-05-23 Heavy sweeper

Publications (1)

Publication Number Publication Date
CN103979290A true CN103979290A (en) 2014-08-13

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CN201410238819.1A Pending CN103979290A (en) 2014-05-23 2014-05-23 Heavy sweeper

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CN (1) CN103979290A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107200207A (en) * 2016-03-16 2017-09-26 马丁工程技术(昆山)有限公司 Belt cleaner with heating and anti-freezing device
CN107200205A (en) * 2016-03-16 2017-09-26 马丁工程技术(昆山)有限公司 Belt empty-section sweeper with torsion tensioning apparatus

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1261047A (en) * 1999-01-15 2000-07-26 马丁工程公司 Conveyor blade with differential wearability
CN101065304A (en) * 2004-11-24 2007-10-31 马丁工程公司 Constant angle and pressure conveyor belt cleaner and tensioner
DE102007040435A1 (en) * 2007-08-26 2009-03-05 Ernst Meininger Wiper, particularly dirt wiper, for wiping conveyor for application in wear-promoting conditions in mining industry, has two frameworks with carrying element and wiping element
US20120247922A1 (en) * 2011-03-31 2012-10-04 Benetech, Inc. Conveyor Belt Cleaner Scraper Blade and Assembly
CN203143614U (en) * 2013-03-22 2013-08-21 泰安英迪利机电科技有限公司 First-level polyurethane sweeper
CN203833186U (en) * 2014-05-23 2014-09-17 淮北合众机械设备有限公司 Heavy sweeper

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1261047A (en) * 1999-01-15 2000-07-26 马丁工程公司 Conveyor blade with differential wearability
CN101065304A (en) * 2004-11-24 2007-10-31 马丁工程公司 Constant angle and pressure conveyor belt cleaner and tensioner
DE102007040435A1 (en) * 2007-08-26 2009-03-05 Ernst Meininger Wiper, particularly dirt wiper, for wiping conveyor for application in wear-promoting conditions in mining industry, has two frameworks with carrying element and wiping element
US20120247922A1 (en) * 2011-03-31 2012-10-04 Benetech, Inc. Conveyor Belt Cleaner Scraper Blade and Assembly
CN203143614U (en) * 2013-03-22 2013-08-21 泰安英迪利机电科技有限公司 First-level polyurethane sweeper
CN203833186U (en) * 2014-05-23 2014-09-17 淮北合众机械设备有限公司 Heavy sweeper

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107200207A (en) * 2016-03-16 2017-09-26 马丁工程技术(昆山)有限公司 Belt cleaner with heating and anti-freezing device
CN107200205A (en) * 2016-03-16 2017-09-26 马丁工程技术(昆山)有限公司 Belt empty-section sweeper with torsion tensioning apparatus

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Application publication date: 20140813

RJ01 Rejection of invention patent application after publication