CN103978502B - The upper and lower bundling of the vertical cutting of farm-oriented mulch shifts integrated equipment continuously - Google Patents

The upper and lower bundling of the vertical cutting of farm-oriented mulch shifts integrated equipment continuously Download PDF

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Publication number
CN103978502B
CN103978502B CN201410237463.XA CN201410237463A CN103978502B CN 103978502 B CN103978502 B CN 103978502B CN 201410237463 A CN201410237463 A CN 201410237463A CN 103978502 B CN103978502 B CN 103978502B
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frame
volume
pair roller
bundling
cylinder
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CN103978502A (en
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燕林建
邹晓琳
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Laiwu City Toro Bravo Plastics Machinery Co Ltd
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Laiwu City Toro Bravo Plastics Machinery Co Ltd
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Abstract

The invention discloses the upper and lower bundling of the vertical cutting of farm-oriented mulch and shift integrated equipment continuously, comprise the vertical distraction frame that band once draws deflector roll, second traction pair roller and two carving knife and flattening guide roller, it is characterized in that: the homonymy of described vertical distraction frame is provided with upper and lower bundling frame, each bundling frame is equipped with the pair roller, the rolling that drive the volume heart to rotate transmit pair roller, blowback mouth, volume connect film and to break the cylinder of cutting knife and control action thereof, and be furnished with volume heart transport carrier, contain volume frame and control device thereof, integrate cutting, batch, unload and turn.The upper and lower bundling of the vertical cutting of this farm-oriented mulch shifts integrated equipment continuously, can not only divide along seaming and cutting by wide frame double-pole the double mulch film that tubular is superimposed, and continuous print, scale can batch, automatically unload volume, can significantly raise labour efficiency, a people can operate 5 equipment, reduce labour intensity and production cost, and area occupied is little, improves the utilization rate in workshop.

Description

The upper and lower bundling of the vertical cutting of farm-oriented mulch shifts integrated equipment continuously
Technical field
The present invention relates to the improvement that a kind of farm-oriented mulch is cut into individual layer devices for taking-up, the upper and lower bundling of the specifically vertical cutting of a kind of farm-oriented mulch shifts integrated equipment continuously.
Background technology
The agricultural mulching newly dispatched from the factory is all the superimposed bilayer films of tubular, time in for agricultural production, needs, along superimposed seam cutting, to become individual layer wide, uses, also will be rolled into volume for the ease of transfer and laying.At present, the double mulch film cutting devices for taking-up superimposed for tubular used, comprise vertical distraction frame and bundling frame, vertical distraction frame is provided with and once draws deflector roll and second traction pair roller, the drive roll of second traction pair roller is driven by motor, vertical distraction frame is perpendicular to bundling frame, be thin film takers-in in the left-half of bundling frame, be another layer film takers-in at the right half part of bundling frame, two carving knife is located on the vertical distraction frame on the upside of second traction pair roller, the superimposed double mulch film of tubular overlapped two carving knife under the tractive of second traction pair roller, carry downwards along once drawing deflector roll, through two carving knife, the superimposed seaming and cutting of double mulch film superimposed for tubular are opened, be divided into the two-layer single thin film in left and right, the usual artificial reel-to-reel of two-layer single thin film difference in the heart, manually cut off after being rolled onto required length, and unload volume, and then the change of lap heart batches again.Obviously, the deficiency of this mulch film cutting devices for taking-up is: one is that recruitment is many, a people or a few individual's operation equipment; Two is that efficiency is low, intensity is large, safety coefficient is low; Finally result in production cost high; Three is because bundling frame divides left and right two parts expansion to arrange, takies floor space large, reduces workshop utilization rate.In order to change the deficiency of above technology, what have has done improvement on cutting cutter, adopt wide frame double-pole gravity traction, can be disposable by superimposed two superimposed seam cuttings simultaneously, the single thin film employing gravity traction of cutting, but this improvement, the single thin film of cutting can not be rolled at any time, can not form procedure automatic operation, efficiency is still not high, and uses inconvenient yet.
Summary of the invention
The object of the present invention is to provide a kind of can not only dividing along seaming and cutting by wide frame double-pole the double mulch film that tubular is superimposed, and continuous print, scale can batch, automatically unload volume, significantly can raise labour efficiency, reduce labour intensity and production cost, the upper and lower bundling of the vertical cutting of farm-oriented mulch that area occupied is little shifts integrated equipment continuously.
In order to reach above object, the technical solution adopted in the present invention is: the upper and lower bundling of the vertical cutting of this farm-oriented mulch shifts integrated equipment continuously, comprise vertical distraction frame and bundling frame, be provided with in the upper end of vertical distraction frame and once draw deflector roll, second traction pair roller is provided with at the middle part of vertical distraction frame, drive roll in second traction pair roller is driven by motor, the knife rest of two carving knife is fixed on the cross bar on the upside of second traction pair roller, and once draw deflector roll, the knife face of second traction pair roller and two carving knife is parallel to each other, two oblique outside of carving knife blade, width between two blades double mulch film width superimposed with tubular is consistent, the length of once drawing deflector roll and second traction pair roller is greater than the width of the superimposed double mulch film of tubular, the superimposed double mulch film of tubular is walked around and is once drawn deflector roll, overlapped two carving knife again, by second traction pair roller nip rotation tractive, it is characterized in that: in described bundling erection, lower two, pair roller and rolling that each bundling frame is equipped with the driving volume heart rotation be parallel to each other transmit pair roller, transmit at the pair roller driving the volume heart to rotate and rolling and to be provided with volume between pair roller and to connect film and to break cutting knife, film broken end blowback mouth and rolling release cylinder, be provided with single thin film driving the single thin film input side rolling up the pair roller that the heart rotates and batch length-fixed controller for drawing and foot volume release cylinder, volume heart transport carrier is provided with at the upside crossbeam of the pair roller driving the volume heart to rotate, the output support body end of transmitting pair roller in rolling is provided with Sheng volume frame, the centre position of corresponding upper and lower two the bundling framves of described vertical distraction frame is provided with layering flattening guide roller, crack between the pair roller drive roll that the driving volume heart that the termination single thin film be each passed through on upper and lower bundling frame of upper and lower layer single thin film batches length-fixed controller for drawing and correspondence rotates, is wrapped in and is placed in first volume on the corresponding pair roller driving the volume heart to rotate in the heart, the bundling frame of described downside is fixedly connected on the lower end of vertical distraction frame, the bundling frame of upside is fixedly connected on the middle part of vertical distraction frame, the width of bundling frame is consistent with the width of vertical distraction frame, and upper and lower two bundlings are erected at the same side of vertical distraction frame, and is parallel to each other, the pair roller drive roll wherein that the described driving volume heart rotates is driven by motor, described single thin film batches length-fixed controller for drawing counting fixed length gear and rolls up the starting switch releasing cylinder enough and be connected, make single thin film batch length-fixed controller for drawing counting fixed length gear and foot to roll up and release cylinder and start synchronization action, realize after winding up roller is rolled onto and requires length, single thin film batches length-fixed controller for drawing and sends signal, foot volume is released cylinder and is started, and is pushed into rolling and transmits on pair roller when being twisted in and do not cut off and connect film by foot, the clearing gear that single thin film batches length-fixed controller for drawing roll up with foot the piston reset switch releasing cylinder and is connected, and when the clearing gear that single thin film batches length-fixed controller for drawing sends signal, foot volume releases the piston rod retraction of cylinder, waits for the sufficient release of rolling up of the next one, the piston rod retraction that described foot volume releases cylinder stops gear and connects volume and connect the break cylinder of cutting knife of film and start the air blowing electromagnetic switch of gear and film broken end blowback mouth, also connect the volume heart conveying switch on volume heart transport carrier simultaneously, realize the new volume heart fall into drive the volume heart to rotate pair roller on, the volume heart that junctional membrane cuts off, the blowing of film broken end blowback mouth makes film termination touch and falls of first volume heart foot volume is synchronous, time delay synchronously stops return in 30 seconds, waits for synchronization action next time, the startup gear that described rolling releases cylinder connects volume and connects the break piston rod retraction of cylinder of cutting knife of film and stop gear, when roll up connect film break cutting knife cylinder piston rod arrive retraction stop gear time, start rolling simultaneously and release cylinder, namely releasing cylinder by rolling pushes on Sheng volume frame by rolling, rolling is released cylinder time delay and is automatically reset for 30 seconds, waits for the release of next rolling.
The present invention is also implemented by following measure: described rolling transmits the drive roll of pair roller and drives the drive roll rolling up the pair roller that the heart rotates by chain connection for transmission.
The input of the bundling frame of described downside is provided with lower floor's single thin film flattening guide roller again.
Described film broken end blowback mouth is the flat mouth of strip, and lower end connects air blast (not marking in figure) by appendix; The double mulch film width that the width of the flat mouth of strip is superimposed with tubular is consistent.
The output of described Sheng volume frame is provided with upset baffle plate, the bottom of upset baffle plate is provided with returning face plate push-and-pull cylinder, the piston rod end of returning face plate push-and-pull cylinder is rotationally connected with the diapire of upset baffle plate, the middle part that cylinder seat and the Sheng of returning face plate push-and-pull cylinder roll up frame end portion crossbearer is rotationally connected, the crossbearer containing volume frame is downward-sloping, stretched by returning face plate push-and-pull cylinder piston rod, upset baffle plate can be made to keep off at the output containing volume frame; By pulling back of returning face plate push-and-pull cylinder piston rod, can make the outside rotated down of upset baffle plate, the rolling that Sheng can be made to roll up on frame rolls out automatically.
Described rolling releases cylinder and foot volume release cylinder is equipped with two, synchronization action, and this is known technology, therefore seldom states.
The volume heart automatic transport of described volume heart transport carrier is known technology, therefore seldom states.
Rolling described is herein that be rolled into, adaptable single thin film is rolled into product; Described foot volume is the enough sizes of volume but does not also cut off the intermediateness of junctional membrane; The fusiformis structure of described flattening guide roller is known technology.
In addition, the present invention is also furnished with control circui cabinet, hydraulic control device, blast control device, is prior art, therefore does not describe, and does not also draw in figure.
Beneficial effect of the present invention is: the upper and lower bundling of the vertical cutting of this farm-oriented mulch shifts integrated equipment continuously, can not only divide along seaming and cutting by wide frame double-pole the double mulch film that tubular is superimposed, and continuous print, scale can batch, automatically unload volume, can significantly raise labour efficiency, a people can operate 5 equipment, reduce labour intensity and production cost, and area occupied is little, improves the utilization rate in workshop.
Accompanying drawing explanation
Fig. 1 is structure front-view schematic diagram of the present invention.
Fig. 2 is the assembly structure schematic top plan view of bundling frame of the present invention.
Fig. 3 is that schematic diagram is looked on the assembling knot right side of vertical distraction frame of the present invention.
Fig. 4 be the present invention when applying film roll take away to schematic diagram.
In figure: 1, vertical distraction frame; 2, bundling frame; 3, once deflector roll is drawn; 4, second traction pair roller; 5, two carving knife; 6, the pair roller that the volume heart rotates is driven; 7, rolling transmits pair roller; 8, volume connects film and to break cutting knife; 9, film broken end blowback mouth; 10, rolling releases cylinder; 11, foot volume releases cylinder; 12, single thin film batches length-fixed controller for drawing; 13, heart transport carrier is rolled up; 14, volume frame is contained; 14a, upset baffle plate; 14b, returning face plate push-and-pull cylinder; 15, the first volume heart; 16, layering flattening guide roller; 17, chain; 18, motor; 19, lower floor's single thin film flattening guide roller again; 20, the double mulch film that tubular is superimposed; 21, the wide film of left individual layer; 22, the wide film of right individual layer.
Detailed description of the invention
The present invention is made with reference to Fig. 1, Fig. 2, Fig. 3.The upper and lower bundling of the vertical cutting of this farm-oriented mulch shifts integrated equipment continuously, comprise vertical distraction frame 1 and bundling frame 2, be provided with in the upper end of vertical distraction frame 1 and once draw deflector roll 3, second traction pair roller 4 is provided with at the middle part of vertical distraction frame 1, drive roll in second traction pair roller 4 is driven by motor, the knife rest of two carving knife 5 is fixed on the cross bar on the upside of second traction pair roller 4, and once draw deflector roll 3, the knife face of second traction pair roller 4 and two carving knife 5 is parallel to each other, the oblique outside of two carving knife 5 blade, width between two blades double mulch film width superimposed with tubular is consistent, the length of once drawing deflector roll 3 and second traction pair roller 4 is greater than the width of the superimposed double mulch film of tubular, the superimposed double mulch film of tubular is walked around and is once drawn deflector roll 3, overlapped two carving knife 5 again, by second traction pair roller 4 nip rotation tractive, like this, cutting can be kept non-wrinkled, no marking, trimming is neat, it is characterized in that: described bundling frame 2 is established, lower two, pair roller 6 and rolling that each bundling frame 2 is equipped with the driving volume heart rotation be parallel to each other transmit pair roller 7, transmit at the pair roller 6 driving the volume heart to rotate and rolling and to be provided with volume between pair roller 7 and to connect film and to break cutting knife 8, film broken end blowback mouth 9 and rolling release cylinder 10, be provided with single thin film driving the single thin film input side rolling up the pair roller 6 that the heart rotates and batch length-fixed controller for drawing 12 and foot volume release cylinder 11, volume heart transport carrier 13 is provided with at the upside crossbeam of the pair roller 6 driving the volume heart to rotate, the output support body end of transmitting pair roller 7 in rolling is provided with Sheng volume frame 14, in described vertical distraction frame 1 correspondence, the centre position of lower two bundling framves 2 is provided with layering flattening guide roller 16, by layering flattening guide roller 16, the single thin film of cutting is divided into, lower two-layer, and single thin film is flattened, turn to, on, the termination of lower floor's single thin film is each passed through, crack between pair roller 6 drive roll that the driving volume heart that single thin film on lower bundling frame 2 batches length-fixed controller for drawing 12 and correspondence rotates, be wrapped in and be placed on the corresponding first volume heart 15 driven on the pair roller 6 rolling up heart rotation, by driving the rotation of the first volume heart 15, get final product automatic film rolling, the bundling frame 2 of described downside is fixedly connected on the lower end of vertical distraction frame 1, the bundling frame 2 of upside is fixedly connected on the middle part of vertical distraction frame 1, the width of bundling frame 2 is consistent with the width of vertical distraction frame 1, and upper and lower two bundling framves 2 are located at the same side of vertical distraction frame 1, and be parallel to each other, pair roller 6 drive roll wherein that the described driving volume heart rotates is driven by motor 18, the rotation of the pair roller 6 rotated by driving the volume heart, the first volume heart 15 be placed on pair roller 6 is driven to rotate, realize batching of single thin film, strain the single thin film of cutting simultaneously, single thin film is not relaxed in conveying, due in the coiling process of the first volume heart 15, the roller that single thin film batches length-fixed controller for drawing 12 touches the surface of batching film all the time, so batch length-fixed controller for drawing 12 by single thin film to control the requirement length that the volume heart batches film, described single thin film batches length-fixed controller for drawing 12 and counts fixed length gear and roll up the starting switch releasing cylinder 11 be connected with foot, make single thin film batch length-fixed controller for drawing 12 to count fixed length gear and roll up with foot and release cylinder 11 and start synchronization action, realize after winding up roller is rolled onto and requires length, single thin film batches length-fixed controller for drawing 12 and sends signal, foot volume is released cylinder 11 and is started, and is pushed into rolling and transmits on pair roller 7 when being twisted in and do not cut off and connect film by foot, the clearing gear that single thin film batches length-fixed controller for drawing 12 is rolled up with foot the piston reset switch releasing cylinder 11 and is connected, when the clearing gear that single thin film batches length-fixed controller for drawing 12 sends signal, foot volume releases the piston rod retraction of cylinder 11, waits for the release of next foot volume, the piston rod retraction that described foot volume releases cylinder 11 stops gear and connects volume and connect the break cylinder of cutting knife 8 of film and start the air blowing electromagnetic switch of gear and film broken end blowback mouth 9, also connect the volume heart conveying switch on volume heart transport carrier 13 simultaneously, realizing the new volume heart falls on the pair roller 6 of driving volume heart rotation, the junctional membrane of the first volume heart 15 foot volume cuts off, the volume heart that the blowing of film broken end blowback mouth 9 makes film termination touch and falls is synchronous, time delay synchronously stops return in 30 seconds, wait for synchronization action next time, like this, while cut-out first foot volume junctional membrane, by the film termination of cut-out by film broken end blowback mouth 9 blow to the next one fall into drive the volume heart to rotate pair roller 6 on the volume heart, and batched by the winding of the volume heart, the startup gear that described rolling releases cylinder 10 connects volume and connects the break piston rod retraction of cylinder of cutting knife 8 of film and stop gear, when roll up connect film break cutting knife 8 cylinder piston rod arrive retraction stop gear time, start rolling simultaneously and release cylinder 10, namely releasing cylinder 10 by rolling pushes on Sheng volume frame 14 by rolling, rolling is released cylinder 10 time delay and is automatically reset for 30 seconds, waits for the release of next rolling.
As improvement of the present invention: described rolling transmits the drive roll of pair roller 7 and drives the drive roll rolling up the pair roller 6 that the heart rotates by chain 17 connection for transmission, can save a motor like this, reduce energy consumption.
The input of the bundling frame 2 of described downside is provided with lower floor's single thin film flattening guide roller 19 again, by lower floor's single thin film again flattening guide roller 19 realize the turning to of lower floor's single thin film, flatten.
Described film broken end blowback mouth 9 is the flat mouth of strip, and lower end connects air blast (not marking in figure) by appendix; The double mulch film width that the width of the flat mouth of strip is superimposed with tubular is consistent.
The output of described Sheng volume frame 14 is provided with upset baffle plate 14a, the bottom of upset baffle plate 14a is provided with returning face plate push-and-pull cylinder 14b, the piston rod end of returning face plate push-and-pull cylinder 14b is rotationally connected with the diapire of upset baffle plate 14a, the middle part that cylinder seat and the Sheng of returning face plate push-and-pull cylinder 14b roll up frame 14 end crossbearer is rotationally connected, the crossbearer containing volume frame 14 is downward-sloping, stretched by returning face plate push-and-pull cylinder 14b piston rod, upset baffle plate 14a can be made to keep off at the output containing volume frame 14, prevent the rolling of containing in volume frame 14 from automatically rolling out; By pulling back of returning face plate push-and-pull cylinder 14b piston rod, can make the outside rotated down of upset baffle plate 14a, the rolling that Sheng can be made to roll up on frame 14 rolls out automatically, loads transport carriage.
Described rolling releases cylinder 10 and foot volume release cylinder 11 is equipped with two, synchronization action, and this is known technology, therefore seldom states.
The volume heart automatic transport of described volume heart transport carrier 13 is known technology, therefore seldom states.
Rolling described is herein that be rolled into, adaptable single thin film is rolled into product; Described foot volume is the enough sizes of volume but does not also cut off the intermediateness of junctional membrane; The fusiformis structure of described flattening guide roller is known technology.
In addition, the present invention is also furnished with control circui cabinet, hydraulic control device, blast control device, is prior art, therefore does not describe, and does not also draw in figure.
When Fig. 4 gives application, film roll is taken away to schematic diagram.The superimposed double mulch film 20 of tubular is walked around and is once drawn deflector roll 3, overlapped two carving knife 5 again, be cut into the wide film 21,22 of left and right two individual layers, pulled by second traction pair roller 4, the wide film of left individual layer 21 walks around layering flattening guide roller 16, batch pair roller 6 drive roll that the driving of length-fixed controller for drawing 12 and the correspondence volume heart rotates through the single thin film on upper bundling frame 2 crack, then be wrapped in drive the volume heart to rotate pair roller 6 on the first volume heart 15 on; The wide film 22 of right individual layer walks around layering flattening guide roller 16 and lower floor's single thin film flattening guide roller 19 again, through the single thin film on lower bundling frame 2 batch length-fixed controller for drawing 12 and correspondence driving volume the heart rotate pair roller 6 drive roll crack, then be wrapped in drive volume the heart rotate pair roller 6 on the first volume heart 15 on.

Claims (5)

1. the upper and lower bundling of the vertical cutting of farm-oriented mulch shifts integrated equipment continuously, comprise vertical distraction frame (1) and bundling frame (2), be provided with in the upper end of vertical distraction frame (1) and once draw deflector roll (3), second traction pair roller (4) is provided with at the middle part of vertical distraction frame (1), the knife rest of two carving knife (5) is fixed on the cross bar of second traction pair roller (4) upside, and the knife face once drawing deflector roll (3), second traction pair roller (4) and two carving knife (5) is parallel to each other, it is characterized in that: described bundling frame (2) is established, lower two, pair roller (6) and rolling that each bundling frame (2) is equipped with the driving volume heart rotation be parallel to each other transmit pair roller (7), transmit at the pair roller (6) driving the volume heart to rotate and rolling and to be provided with volume company film between pair roller (7) and to break cutting knife (8), film broken end blowback mouth (9) and rolling release cylinder (10), be provided with single thin film at the single thin film input side of the pair roller (6) of driving volume heart rotation and batch length-fixed controller for drawing (12) and foot volume release cylinder (11), volume heart transport carrier (13) is provided with at the upside crossbeam of the pair roller (6) driving the volume heart to rotate, the output support body end of transmitting pair roller (7) in rolling is provided with Sheng volume frame (14), the centre position of corresponding upper and lower two the bundling framves (2) of described vertical distraction frame (1) is provided with layering flattening guide roller (16), the termination single thin film be each passed through on upper and lower bundling frame (2) of upper and lower layer single thin film batches the crack between pair roller (6) drive roll that length-fixed controller for drawing (12) and the corresponding driving volume heart rotate, is wrapped on the first volume heart (15) that is placed on the corresponding pair roller (6) driving the volume heart to rotate, the bundling frame (2) of described downside is fixedly connected on the lower end of vertical distraction frame (1), the bundling frame (2) of upside is fixedly connected on the middle part of vertical distraction frame (1), the width of bundling frame (2) is consistent with the width of vertical distraction frame (1), and upper and lower two bundling framves (2) are located at the same side of vertical distraction frame (1), and be parallel to each other, pair roller (6) drive roll wherein that the described driving volume heart rotates is driven by motor (18), described single thin film batches length-fixed controller for drawing (12) counting fixed length gear and rolls up the starting switch releasing cylinder (11) enough and be connected, the clearing gear that single thin film batches length-fixed controller for drawing (12) is rolled up with foot the piston reset switch releasing cylinder (11) and is connected, the piston rod retraction that described foot volume releases cylinder (11) stops gear and connects volume and connect the break cylinder of cutting knife (8) of film and start the air blowing electromagnetic switch of gear and film broken end blowback mouth (9), also connects the volume heart conveying switch on volume heart transport carrier (13) simultaneously, the startup gear that described rolling releases cylinder (10) connects volume and connects the break piston rod retraction of cylinder of cutting knife (8) of film and stop gear.
2. the upper and lower bundling of the vertical cutting of farm-oriented mulch according to claim 1 shifts integrated equipment continuously, it is characterized in that: described rolling transmits the drive roll of pair roller (7) and drives the drive roll rolling up the pair roller (6) that the heart rotates by chain (17) connection for transmission.
3. the upper and lower bundling of the vertical cutting of farm-oriented mulch according to claim 1 shifts integrated equipment continuously, it is characterized in that: the input of the bundling frame (2) of described downside is provided with lower floor's single thin film flattening guide roller (19) again.
4. the upper and lower bundling of the vertical cutting of farm-oriented mulch according to claim 1 shifts integrated equipment continuously, it is characterized in that: described film broken end blowback mouth (9) is the flat mouth of strip; The double mulch film width that the width of the flat mouth of strip is superimposed with tubular is consistent.
5. the upper and lower bundling of the vertical cutting of farm-oriented mulch according to claim 1 shifts integrated equipment continuously, it is characterized in that: the output of described Sheng volume frame (14) is provided with upset baffle plate (14a), the bottom of upset baffle plate (14a) is provided with returning face plate push-and-pull cylinder (14b), the piston rod end of returning face plate push-and-pull cylinder (14b) is rotationally connected with the diapire of upset baffle plate (14a), the middle part that cylinder seat and the Sheng of returning face plate push-and-pull cylinder (14b) roll up frame (14) end crossbearer is rotationally connected, and the crossbearer containing volume frame (14) is downward-sloping.
CN201410237463.XA 2014-05-31 2014-05-31 The upper and lower bundling of the vertical cutting of farm-oriented mulch shifts integrated equipment continuously Active CN103978502B (en)

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