System brush Full automatic brush buckle forming machine
Technical field
The present invention relates to a kind of equipment of buckleing for making hairbrush brush, especially relate to a kind of system brush Full automatic brush buckle forming machine.
Background technology
Traditional hand held hairbrush is generally buckled and is formed by the brush of bristle, handle and connection bristle and handle, and brush button is generally made by sheet metal strip, and the sheet metal strip of fixed length is becoming brush button after closed loop forming processes.This brush of making is buckled and need to be used two kinds of equipment at present, the one, mold pressing bicker, for fixed length is disconnected piecemeal by sheet metal strip, cut to form " billet ", and in disconnected cutting, " billet " that cut carried out mold pressing (surface at " billet " forms Product Identifying) and make the two ends of " billet " form corresponding fastener, then this semi-finished product of handling well " billet " are by manually putting into seriatim another kind of equipment---close closed loop that deduction carries out " billet " close buckle reason (close deduction will " billet " doubling and fastener correspondence pressing that its two ends are formed it is snapped together securely, thereby brush button is made moulding, (brush button is flat ring-type, middle part is flat face, two ends are arc surfaced), all each needs workman's operation to two kinds of equipment buckleing due to this brush of above-mentioned making---mold pressing bicker with closing deduction, therefore comparatively time-consuming and production efficiency is lower, thereby cause the raising of production cost.
Summary of the invention
The technical problem to be solved in the present invention is: when operation, work consuming is more, production efficiency is lower and be subject to the impact of workman's proficiency larger for the equipment of existing making brush button, cause the raising of production cost, a kind of system brush Full automatic brush buckle forming machine to be provided in order addressing this problem, to reach, to save the object that manpower is artificial, enhance productivity, reduce production costs.
The technical solution adopted for the present invention to solve the technical problems is: a kind of system brush use Full automatic brush buckle forming machine, comprise be provided with lead drive motor, reduction gearing mechanism and final drive shaft frame, feed arrangement, mold pressing blanking units, material-pulling device, sliding rack, close buckle forming device and inductor group, final drive shaft drives motor by master and drives by reduction gearing mechanism, described feed arrangement is arranged on frame top one side, comprises the housing that has with feed end and discharge end, is provided with band and anticipates a calibration guide wheel and feed wheel driven by stepper motors in housing, described mold pressing blanking units includes and is fixedly installed die holder, the red seat of frame and is arranged on the drift corresponding with die holder under red seat, red seat is driven by the crank mechanism that is arranged at final drive shaft, and the discharge end of above-mentioned feed arrangement is corresponding with the die holder of mold pressing blanking units, described material-pulling device includes the pedestal being fixedly installed in frame, on pedestal, be provided with can be on pedestal along the arm seat of groove slippage, between arm seat and pedestal, be connected with return spring, top wheel and pusher arm are installed on arm seat, be fixed on the red seat of mold pressing blanking units with the corresponding inclined-plane of top wheel fore-set, pusher arm is sitting at die holder upside during in non-punching press state at red seat, the setting that tilts of described sliding rack upper spider, it is high-end flushes with the die holder of mold pressing blanking units, and low side is with convertible spring catch stub bar, the described buckle forming device that closes includes shaping mould base, collector connects material, lift top doubling device, close button to thruster and clinching head, shaping mould base is straight plate-like structure, on, lower surface is convex globoidal, tail end is connected with blanking slide bar, the collector that connects material is slidably disposed in frame, connect material on collector and be formed with material containing frame, material containing frame head end has corresponding the cutting somebody's hair of convertible spring catch stub bar with sliding rack low side, material containing frame is positioned at the below of shaping mould base, the collector that connects material also has a pair of material collecting arm, article two, material collecting arm lays respectively at the both sides of shaping mould base, lift top doubling utensil and have the folding stub bar that is sitting at shaping mould base below, the folding groove of folding stub bar is corresponding with the lower surface of shaping mould base, closing button has pair of sliding to thruster and cuts somebody's hair, two slide to cut somebody's hair is symmetricly set in the both sides of shaping mould base by frame, clinching head is fixed on the red seat of mold pressing blanking units corresponding with the upper surface of shaping mould base by link arm, the described collector that connects material, lift top doubling device and close and detain thruster by described final drive shaft Driven by Coaxial, described inductor group includes and is fixedly installed near each rotor of final drive shaft terminal position, and each stator inductive head corresponding with each rotor, a certain stator inductive head electrical connection of the stepper motor of described feed arrangement and inductor group.
This system brush is as follows with the course of work of Full automatic brush buckle forming machine: band expects that the one end of (be plate-like and be shelved on the pivoted frame that can be turned by motor) enters feed arrangement and from the discharge end of feed arrangement, passes and over against the die holder of mold pressing blanking units, thereby the stepper motor of feed arrangement drives feed wheel to rotate band material just in time to be covered to the working region of die holder to the band material of die holder direction release fixed length length release at every turn when obtaining induced signal, now, the band material that covers die holder working region is between die holder and the pusher arm at the material-pulling device above die holder, when red seat presses down, the inclined-plane fore-set of material-pulling device presses down with red seat, by the top wheel on extruding arm seat, make arm seat move (resistance that overcomes return spring) after the chute of pedestal, thereby pusher arm leaves top, die holder working region, it is die-cut that drift carries out mold pressing to the band material on die holder, on red seat, move while resetting, pusher arm also resets and is again positioned at above die holder working region under the effect of return spring, meanwhile will on die holder, through the die-cut good band material of mold pressing, push away and drop down onto sliding rack, drift coordinates with die holder on the one hand band to be expected to break cuts and forms at two ends fastener, makes on the one hand the surperficial Product Identifying that forms of band material, the band material that drops down onto sliding rack slides to the low side of sliding rack and is reversed formula spring catch stub bar and blocks, until convertible spring catch stub bar is closed the cutting somebody's hair of the collector that connects material of buckle forming device, while overthrowing, take advantage of a situation and fall in the material containing frame of the collector that connects material, the collector that connects material bounces back from sliding rack connects material, band material is sitting at above the folding stub bar of lifting top doubling device, the below of shaping mould base, then roll on stub bar and push up, coordinated the doubling to band material with shaping mould base, at band, closing button when expect doubling cuts somebody's hair the fastener at pushing belt material two ends closes up fastener to detain to take the pair of sliding of thruster, the clinching head pressing down with red seat immediately closes up to band material two ends fastener that button takes to carry out punching press and makes the firm snapping of two fasteners, so far a brush button completes, it is above-mentioned when the collector that connects material moves to sliding rack direction and connects material, two material collecting arms of collector of connecting material are crossed in lifting the folding stub bar of top state, after folding stub bar bounces back downwards, the collector that connects material also bounces back, thereby two material collecting arm is by the brush cingulum that is set on the just moulding on shaping mould base to shaping mould base tail end, and brush button finally falls from the blanking slide bar of shaping mould base tail end, from the above-mentioned course of work, can find out, the every undershoot of red seat once, just both completed the die-cut work of mold pressing of current band material on die holder, complete again the clinching work of previous band material simultaneously, and the collector that connects material often makes a round trip, just on the one hand complete the work that receives next band material, complete again on the one hand the work that the brush of current firm clinching moulding is buckled of collecting.
Say further, between described reduction gearing mechanism and final drive shaft, be provided with the clutch by pneumatic member or electronic control, a certain stator inductive head electrical connection of this pneumatic member or electronic and inductor group.The effect that clutch is set between reduction gearing mechanism and final drive shaft is, in the situation that master drives not stall of motor, can when unexpected situation (as fault, fracture etc.) appears in machine, shut down at any time.
Say further, the red seat of described mold pressing blanking units is by four locating dowel supportings directly drive again, and four locating dowels have a fixed disk seat, and fixed disk seat is connected with described connecting rod.
Height for the ease of the drift of fine adjustment red seat downside is provided with height of punch micro actuator on the red seat of described mold pressing blanking units.
Say further, the described collector that connects material comprises the leverage and the cam that is installed on final drive shaft with return spring again, and the one end contacting with cam at leverage is provided with the roller matching with cam.
Say further, the described top doubling device of lifting comprises the linkage and the cam that is installed on final drive shaft with return spring again, and the one end contacting with cam at linkage is provided with the roller matching with cam.
Say further, the described button that closes comprises the leverage and the cam that is installed on final drive shaft with return spring to thruster again, and the one end contacting with cam at leverage is provided with the roller matching with cam.
The invention has the beneficial effects as follows: this system brush with Full automatic brush buckle forming machine when the normal operation whole process without artificial Attended Operation, from being fed to, make moulding by once, speed of production is fast, efficiency is high, a workman at least can be responsible for nursing the running status of two these machines, therefore, with this machine, produce brush button and can reach the object that saving manpower is artificial, reduce labour intensity, enhance productivity, reduce production costs.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is main TV structure schematic diagram of the present invention (for clear embodiment view so that watch do not draw the feed arrangement that is positioned at frame side).
Fig. 2 is the main TV structure schematic diagram (dotted portion represents perspective) of feed arrangement of the present invention.
Fig. 3 is the plan structure schematic diagram (dotted portion represents perspective) of feed arrangement of the present invention.
Fig. 4 is the structural representation (in figure, arrow represents the parts direction of motion) of material-pulling device of the present invention.
Fig. 5 is the structural representation (in figure, arrow represents the parts direction of motion) that closes buckle forming device of the present invention.
Fig. 6 is the structural representation (in figure, arrow represents the parts direction of motion) that closes the collector that connects material of buckle forming device.
Fig. 7 closes closing of buckle forming device to detain the structural representation of thruster (in figure, arrow represents the parts direction of motion).
Fig. 8 makes by the present invention the structural representation that the brush after moulding is buckled.
In figure: 1. frame 2-1. housing 2-2. band is anticipated the convertible spring catch stub bar of the calibration guide wheel 2-3. feed wheel 2-4. stepper motor 3-1. die holder 3-2. red seat 3-3. drift 3-4. crank mechanism 3-5. connecting rod 3-6. locating dowel 3-7. fixed disk seat 3-8. height fine adjusting function device 4-1. pedestal 4-2. arm seat 4-3. return spring 4-4. top wheel 4-5. pusher arm 4-6. inclined-plane fore-set 5. sliding rack 5-1. 6-1. shaping mould base 6-1-1. blanking slide bar 6-2. collector 6-2-1. material containing frame 6-2-2. 6-2-3. material collecting arm 6-3. that cuts somebody's hair that connects material and lifted top doubling device 6-3-1. folding stub bar 6-4. and close buckle the slide 7. inductor groups 8. of cutting somebody's hair of thruster 6-4-1. are brushed and buckled.
The specific embodiment
A kind of system brush Full automatic brush buckle forming machine, as shown in Figures 1 to 7, it comprises and main frame 1, feed arrangement, mold pressing blanking units, material-pulling device, the sliding rack 5 that drives motor, reduction gearing mechanism and final drive shaft is installed, closes buckle forming device and inductor group 7, final drive shaft drives motor by master and drives by reduction gearing mechanism, feed arrangement (referring to Fig. 2, Fig. 3) is arranged on frame 1 top one side, comprise there is feed end and discharge end have a housing 2-1, in housing 2-1, be provided with the feed wheel 2-3 that band is anticipated a calibration guide wheel 2-2 and driven by stepper motor 2-4, mold pressing blanking units includes and is fixedly installed die holder 3-1, the red seat 3-2 of frame 1 and is arranged on the drift 3-3 corresponding with die holder 3-1 under red seat 3-2, red seat 3-2 is driven by connecting rod 3-5 by the crank mechanism 3-4 that is arranged at final drive shaft, and the discharge end of above-mentioned feed arrangement is corresponding with the die holder 3-1 of mold pressing blanking units, material-pulling device (referring to Fig. 4) includes the pedestal 4-1 being fixedly installed in frame 1, on pedestal 4-1, be provided with can be on pedestal 4-1 along the arm seat 4-2 of groove slippage, between arm seat 4-2 and pedestal 4-1, be connected with return spring 4-3, top wheel 4-4 and pusher arm 4-5 are installed on arm seat 4-2, be fixed on the red seat 3-2 of mold pressing blanking units with the top wheel corresponding inclined-plane of 4-4 fore-set 4-6, pusher arm 4-5 is sitting at die holder 3-1 upside during in non-punching press state at red seat 3-2, the setting that tilts of sliding rack 5 upper spiders 1, it is high-end flushes with the die holder 3-1 of mold pressing blanking units, and low side is with convertible spring catch stub bar 5-1, close buckle forming device (referring to Fig. 5) and include shaping mould base 6-1, collector 6-2 connects material, lift top doubling device 6-3, close button to thruster 6-4 and a clinching 6-5, shaping mould base 6-1 is straight plate-like structure, on, lower surface is convex globoidal, tail end is connected with blanking slide bar 6-1-1, connect material collector 6-2(referring to Fig. 6) be slidably disposed in frame 1, connect material on collector 6-2 and be formed with material containing frame 6-2-1, material containing frame 6-2-1 head end has the cut somebody's hair 6-2-2 corresponding with the convertible spring catch stub bar 5-1 of sliding rack 5 low sides, material containing frame 6-2-1 is positioned at the below of shaping mould base 6-1, the collector 6-2 that connects material also has a pair of material collecting arm 6-2-3, article two, material collecting arm 6-2-3 lays respectively at the both sides of shaping mould base 6-1, lift top doubling device 6-3 and there is the folding stub bar 6-3-1 that is sitting at shaping mould base 6-1 below, the folding groove of folding stub bar 6-3-1 is corresponding with the lower surface of shaping mould base 6-1, close button to thruster 6-4(referring to Fig. 7) there is the pair of sliding 6-4-1 that cuts somebody's hair, two slide, and the 6-4-1 that cuts somebody's hair is symmetricly set in the both sides of shaping mould base 6-1 by frame 1, a clinching 6-5 is fixed on the red seat 3-2 of mold pressing blanking units corresponding with the upper surface of shaping mould base 6-1 by link arm, collector 6-2 connects material, lift top doubling device 6-3 and close and detain thruster 6-4 by final drive shaft Driven by Coaxial, inductor group 7 includes and is fixedly installed near each rotor of final drive shaft terminal position, and each stator inductive head corresponding with each rotor, a certain stator inductive head electrical connection of the stepper motor 2-4 of feed arrangement and inductor group 7.Between reduction gearing mechanism and final drive shaft, be provided with the clutch by pneumatic member or electronic control, a certain stator inductive head electrical connection of this pneumatic member or electronic and inductor group 7.The red seat 3-2 of mold pressing blanking units is by four locating dowel 3-6 supportings directly drive, and four locating dowel 3-6 have a fixed disk seat 3-7, and fixed disk seat 3-7 is connected with connecting rod 3-5.On the red seat 3-2 of mold pressing blanking units, be provided with height of punch micro actuator 3-8.The collector 6-2 that connects material comprises the leverage and the cam that is installed on final drive shaft with return spring, and the one end contacting with cam at leverage is provided with the roller (see figure 6) matching with cam.Lift top doubling device 6-3 and comprise the linkage and the cam that is installed on final drive shaft with return spring, the one end contacting with cam at linkage is provided with the roller matching with cam.Close button thruster 6-4 is comprised to the leverage and the cam that is installed on final drive shaft with return spring, the one end contacting with cam at leverage is provided with the roller (see figure 7) matching with cam.
This system brush is as follows with the course of work of Full automatic brush buckle forming machine: band expects that the one end of (be plate-like and be shelved on the pivoted frame that can be turned by motor) enters feed arrangement and from the discharge end of feed arrangement, passes and over against the die holder 3-1 of mold pressing blanking units, thereby the stepper motor 2-4 of feed arrangement drives feed wheel 2-3 to rotate band material just in time to be covered to the working region of die holder 3-1 to the band material of die holder 3-1 direction release fixed length length release at every turn when obtaining induced signal, now, cover the band material of die holder 3-1 working region between die holder 3-1 and the pusher arm 4-5 at the material-pulling device above die holder 3-1, when red seat 3-2 presses down, the inclined-plane fore-set 4-6 of material-pulling device presses down with red seat 3-2, by the top wheel 4-4 on extruding arm seat 4-2, make arm seat 4-2 move (resistance that overcomes return spring 4-3) after the chute of pedestal 4-1, thereby pusher arm 4-5 leaves top, die holder 3-1 working region, it is die-cut that drift 3-3 carries out mold pressing to the band material on die holder 3-1, on red seat 3-2, move while resetting, pusher arm 4-5 also resets and is again positioned at above die holder 3-1 working region under the effect of return spring 4-3, meanwhile die holder 3-1 is above pushed away and drops down onto sliding rack 5 through the die-cut good band material of mold pressing, drift 3-3 coordinates one side to break and cut and form at two ends fastener band material with die holder 3-1, make to be on the one hand with material surface to form Product Identifying, the band material that drops down onto sliding rack 5 slides to the low side of sliding rack 5 and is reversed formula spring catch stub bar 5-1 and blocks, until convertible spring catch stub bar 5-1 is closed when the 6-2-2 that cuts somebody's hair of the collector 6-2 that connects material of buckle forming device overthrows, take advantage of a situation and fall in the material containing frame 6-2-1 of the collector 6-2 that connects material, the collector 6-2 that connects material bounces back from sliding rack 5 connects material, band material is sitting at above the folding stub bar 6-3-1 that lifts top doubling device 6-3, the below of shaping mould base 6-1, then roll over the upper top of stub bar 6-3-1, coordinated the doubling to band material with shaping mould base 6-1, at band, closing button when expect doubling closes up fastener to detain to take to the fastener at pushing belt material two ends to the pair of sliding of the thruster 6-4 6-4-1 that cuts somebody's hair, the clinching pressing down with a red seat 3-2 immediately 6-5 closes up to band material two ends fastener that button takes to carry out punching press and makes the firm snapping of two fasteners, so far a brush button completes, it is above-mentioned when the collector 6-2 that connects material moves to sliding rack 5 directions and connects material, two the material collecting arm 6-2-3 of collector 6-2 of connecting material cross in lifting the folding stub bar 6-3-1 of top state, after folding stub bar 6-3-1 bounces back downwards, the collector 6-2 that connects material also bounces back, thereby two material collecting arm 6-2-3 buckles 8 bands to shaping mould base 6-1 tail end by the brush that is set on the just moulding on shaping mould base 6-1, and brush button 8 finally falls from the blanking slide bar 6-1-1 of shaping mould base 6-1 tail end, from the above-mentioned course of work, can find out, the every undershoot of red seat 3-2 once, just both completed the die-cut work of mold pressing of the upper current band material of die holder 3-1, complete again the clinching work of previous band material simultaneously, and the collector 6-2 that connects material often makes a round trip, just on the one hand complete the work that receives next band material, complete again on the one hand the brush of collecting current firm clinching moulding and buckle 8 work.
Above-described embodiment is only for the present invention that explains, but not restriction to rights protection of the present invention, the change of every any unsubstantiality carrying out on the basis of the present invention's essence scheme, all should fall within the scope of protection of the present invention.