CN103977945B - Temperature controller curing equipment - Google Patents

Temperature controller curing equipment Download PDF

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Publication number
CN103977945B
CN103977945B CN201410209234.7A CN201410209234A CN103977945B CN 103977945 B CN103977945 B CN 103977945B CN 201410209234 A CN201410209234 A CN 201410209234A CN 103977945 B CN103977945 B CN 103977945B
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China
Prior art keywords
box body
temperature controller
temperature
transmission mechanism
heating
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CN201410209234.7A
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CN103977945A (en
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王林政
曹忠良
刘昌庆
王春艳
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Weihai Sunfull Hanbecthistem Intelligent Thermo Control Co ltd
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Weihai Sunfull Hanbecthistem Intelligent Thermo Control Co ltd
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Publication of CN103977945A publication Critical patent/CN103977945A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

The invention relates to a temperature controller curing device, which solves the technical problems of poor curing effect, low curing efficiency and low qualified rate of cured products of the conventional temperature controller curing device and is provided with a box body bracket and a box body, wherein the box body is arranged on the box body bracket and is also provided with a first transmission mechanism, a second transmission mechanism and a temperature controller clamp tool; the first transmission mechanism is provided with a motor and a conveyor belt, and the conveyor belt is driven by the motor; the conveying belt penetrates through the box body along the length direction of the box body, the box body is provided with two box body side walls along the length direction of the box body, heating devices are arranged on the two sides of the conveying belt and on the inner sides of the box body side walls, and the heating devices are provided with heating pipes; the second transmission mechanism is adjacent to the box body and the box body bracket and is provided with a support frame and a conveyor; the temperature controller clamp tool is provided with a base, and a hole or a groove is formed in the base; the temperature controller fixture tool is placed on the conveyor belt. The invention can be widely applied to the field of temperature controller solidification.

Description

Temperature controller curing equipment
Technical Field
The invention relates to curing equipment, in particular to temperature controller curing equipment.
Background
The electronic thermostat shown in fig. 1 is composed of a PVC pipe 1 and an electric wire 2. The diameter of the PVC pipe 1 is more than 6mm, one end of the PVC pipe is provided with an opening, two parallel electric wires 2 are inserted into the PVC pipe 1 from the opening at one end of the PVC pipe 1, PVC glue 3 is filled in the PVC pipe 1, and the PVC pipe and the PVC glue are solidified and fused into a whole at the temperature of about 170 ℃. Traditional electronic type temperature controller adopts the direct heating method thermosetting shaping, is about to the electric heating board directly pastes heating around the PVC pipe, and it mainly has following problem:
(1) the heating is not uniform, so that the temperature of the PVC glue is in regional gradient change, and the curing effect is poor;
(2) no special tooling equipment is arranged, so that the curing efficiency is low;
(3) the temperature controller is horizontally placed to enable PVC glue to easily flow out, and the qualified rate of products after curing is low.
Disclosure of Invention
Aiming at the technical problems of poor curing effect, low curing efficiency and low qualification rate of cured products of the existing temperature controller curing equipment, the invention provides the temperature controller curing equipment with good curing effect, high curing efficiency and high qualification rate of cured products.
The invention provides a temperature controller curing device which is provided with a box body support and a box body, wherein the box body is arranged on the box body support and is also provided with a first transmission mechanism, a second transmission mechanism and a temperature controller clamp tool; the first transmission mechanism is provided with a motor and a conveyor belt, and the conveyor belt is driven by the motor; the conveying belt penetrates through the box body along the length direction of the box body, the box body is provided with two box body side walls along the length direction of the box body, heating devices are arranged on two sides of the conveying belt and on the inner sides of the box body side walls, and the heating devices are provided with heating pipes; the second transmission mechanism is adjacent to the box body and the box body bracket and is provided with a support frame and a conveyor; the temperature controller clamp tool is provided with a base, and a hole or a groove is formed in the base; the temperature controller clamp tool is placed on the conveyor belt; an exhaust fan and a temperature tester are arranged on the upper part of the box body along the conveying direction of the conveying belt, and an air circulating machine is arranged on the lower part of the box body along the conveying direction of the conveying belt.
Preferably, the heating device is provided with more than one group, each group of heating device is provided with two opposite and same parts, each part is provided with two heating pipes, the two heating pipes are arranged side by side up and down, and the heating pipes are arranged on the side wall of the box body.
Preferably, a cushion block is arranged between the heating pipe and the side wall of the box body.
Preferably, the conveying speed of the conveyor belt is the same as the conveying speed of the conveyor.
Preferably, the heating device is divided into a preheating zone and a curing zone, the temperatures set in the preheating zone and the curing zone being different.
The PVC adhesive curing device has the beneficial effects that the heating devices are oppositely arranged and uniformly heated, so that the temperature of the PVC adhesive does not show regional gradient change, and the curing effect is good; a special temperature controller clamp tool is arranged, so that the curing efficiency is high; the temperature controller is vertically arranged in the clamp tool, PVC glue cannot flow out, and the qualified rate of cured products is very high; the electric wire of the electronic temperature controller can extend out of the side opening of the box body and is placed on the conveyor with the same conveying speed as the conveying belt, so that the electric wire and the smoothness of conveying are well protected. The invention can set different groups of heating devices and different heating areas according to different types of cured products, and is convenient and quick.
Further features and aspects of the present invention will become apparent from the following description of the embodiments with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of an electronic thermostat according to the background art of the present invention;
FIG. 2 is a schematic structural view of the present invention;
fig. 3 is a cross-sectional view of the left side view of the present invention.
The symbols in the drawings illustrate that:
PVC pipe; 2. an electric wire; 3, PVC glue; 4. a box body bracket; 5. a box body; 6. the end part is open; 7. a first transmission mechanism; 8. a motor; 9. a belt; 10. a belt pulley; 11. a conveyor belt; 12. a temperature controller clamp tool; 13. a base; 14. a second transmission mechanism; 15. a support frame; 16. a conveyor; 17. opening the side; 18. heating a tube; 19. cushion blocks; 20. an exhaust fan; 21. a temperature tester; 22. an air cycle machine.
Detailed Description
The present invention will be described in further detail below with reference to specific embodiments thereof.
As shown in fig. 1 and 2, the temperature controller solidifying apparatus of the present invention is provided with a case support 4 and a case 5, wherein the case 5 is provided on the case support 4. The box 5 is rectangular and has end openings 6 at both ends.
The invention is provided with a first transmission mechanism 7, the first transmission mechanism 7 is provided with a motor 8, a belt 9, a belt pulley 10 and a transmission belt 11, and the motor 8 is connected with the belt pulley 10 through the belt 9. When the motor 8 is operated to rotate, it drives the pulley 10 to rotate via the belt 9. The conveyor belt 11 is arranged on the belt pulley 10, and when the belt pulley 10 rotates, the conveyor belt 11 will also move along with the belt pulley, and the conveyor belt 11 positioned above passes through the box 5 along the length direction of the box 5.
The temperature controller fixture tool 12 is placed on the conveyor belt 11, the temperature controller fixture tool 12 is provided with a base 13, two rows of parallel grooves (not shown in the figure) are arranged on the base 13, and the electronic temperature controller is placed in the grooves. The grooves can also be through holes, and the PVC pipe 1 of the electronic temperature controller can be placed vertically only by ensuring.
The invention is also provided with a second transmission mechanism 14, the second transmission mechanism 14 is provided with a support frame 15 and a conveyor 16, and the conveyor 16 is arranged on the support frame 15. The second transmission 14 is adjacent to the housing support 4 and the housing 5. The side of the box body 5 close to the second transmission mechanism 14 is provided with a side opening 17, the PVC pipe 1 of the electronic temperature controller is positioned in the groove on the base 13, and the electric wire 2 extends upwards and out of the side opening 17 and then is horizontally placed on the conveyor 16. The conveying speed of the belt 11 and the conveyor 16 remains the same.
If the second transmission mechanism 14 is not arranged, the electric wires 2 are placed in the box body 5 in a messy manner, firstly, the electric wires are easily hung on the box body 5 in the conveying process, and the transmission and curing molding of the electronic temperature controller are influenced; secondly, the electric wire 2 is easy to age in the high-temperature box body 5, and the service life is shortened. Therefore, the second transmission mechanism 14 is arranged, so that normal transmission of the temperature controller for solidification is guaranteed, and the service life of the wire 2 is also guaranteed.
The box body 5 is provided with two side walls along the length direction, 6 groups of heating devices are arranged on the two sides of the conveying belt 11 and on the inner sides of the side walls of the box body, each group of heating devices are oppositely arranged and identical, each side is provided with two heating pipes 18 which are arranged side by side from top to bottom, and a cushion block 19 is arranged between each two heating pipes 18 and the side wall of the box body 5, so that damage to the box body caused by heating of the heating pipes 18 is avoided. For installation convenience, the spacer 19 may not be provided, and the heating pipe 18 is directly provided on the side wall of the box body 5.
The number of the heating devices is 6, and the heating devices are a first group, a second group and a sixth group in sequence along the conveying direction of the conveyor belt 11. The first, second and third sets of heating tubes 18 are set to a temperature, referred to as a preheating zone; the fourth, fifth and sixth sets of heating tubes 18 are set to another higher temperature, referred to as a curing zone.
More deformation can be produced for the present invention depending on the needs of the cured product. For example: the 6 groups of heating devices can be one zone per 2 groups, three zones in total, namely a preheating zone, a heating zone and a curing zone, and each zone has own temperature limit; or each group of the three-dimensional curing device can be a zone, each zone has own temperature setting and is divided into six zones, and the specific conditions are set according to the needs of products to be cured. The number of groups of heating devices may be any number of groups, and may be set as needed in actual circumstances.
A plurality of exhaust fans 20 and a temperature tester 21 are further sequentially provided at the upper end of the box 5 along the transport direction of the conveyor belt 11, and a plurality of air cycle machines 22 are provided at the lower end of the box 5 along the transport direction of the conveyor belt 11. The temperature tester 21 monitors the temperature of each area in the box body 5 in real time so as to adjust and manage in real time; when the temperature of one zone in the box 5 is too high, the air circulation machine 22 next to the zone can be started to circulate air so as to reduce the temperature, and the circulated air is discharged from the exhaust fan 20.
The working process of the invention is as follows:
the first transmission mechanism 7 works, the conveyor belt 11 starts to move, the temperature controller clamp tool 12 with the temperature controller placed thereon is placed on the conveyor belt 11, and the electric wire 2 extends out of the side opening 17 and is flatly placed on the conveyor 16. The temperature controller fixture tool 12 takes the temperature controller to be solidified to move forwards from the box body 5, sequentially passes through the preheating zone and the solidifying zone, and is taken away when the temperature controller fixture tool moves to the head, and the temperature controller is solidified. The temperature tester 21 monitors the temperature in the cabinet 5 at any time, and if the temperature is too high, the air cycle machine 22 operates to discharge part of the hot air from the exhaust fan 20 to lower the temperature.
However, the above description is only an example of the present invention, and the scope of the present invention should not be limited thereto, so that the substitution of the equivalent elements, or the equivalent changes and modifications made according to the claims should be included in the scope of the present invention.

Claims (2)

1. A temperature controller curing device is provided with a box body support and a box body, wherein the box body is arranged on the box body support, and is characterized by also comprising a first transmission mechanism, a second transmission mechanism and a temperature controller clamp tool; the first transmission mechanism is provided with a motor and a conveyor belt, and the conveyor belt is driven by the motor; the conveying belt penetrates through the box body along the length direction of the box body, the box body is provided with two box body side walls along the length direction of the box body, heating devices are arranged on two sides of the conveying belt and on the inner sides of the box body side walls, and the heating devices are provided with heating pipes; the heating device is divided into a preheating zone and a curing zone, the temperature of the preheating zone is different from that of the curing zone, the heating device is provided with more than one group, each group of heating device is provided with two opposite and same parts, each part is provided with two heating pipes which are arranged side by side up and down, the heating pipes are arranged on the side wall of the box body, the second transmission mechanism is adjacent to the box body and the box body bracket, the second transmission mechanism is provided with a support frame and a conveyer, the conveyer is arranged on the support frame, one side of the box body close to the second transmission mechanism is provided with a side opening, a PVC pipe of the electronic temperature controller is positioned in a groove on the base, an electric wire is upwards extended out from the side opening, then, the temperature controller fixture tool is horizontally placed on a conveyor, the conveying speed of a driving belt is kept the same as that of the conveyor, the temperature controller fixture tool is provided with a base, and a hole or a groove is formed in the base; the temperature controller clamp tool is placed on the conveyor belt; an exhaust fan and a temperature tester are arranged on the upper portion of the box body along the conveying direction of the conveying belt, an air circulating machine is arranged on the lower portion of the box body along the conveying direction of the conveying belt, the first conveying mechanism works, the conveying belt starts to move, a temperature controller clamp tool with a temperature controller placed thereon is placed on the conveying belt, an electric wire extends out of the side opening and is flatly placed on the conveying belt, the temperature controller clamp tool drives the temperature controller to be solidified to move forwards from the box body and sequentially pass through a preheating zone and a solidifying zone, and when the temperature controller clamp tool moves to the head, the temperature controller is taken away and solidified; the temperature tester monitors the temperature in the box body at any time, when the temperature of a certain area in the box body is overhigh, the air circulating machine adjacent to the temperature tester is started to circulate air so as to reduce the temperature, and the circulated air is discharged from the exhaust fan.
2. The temperature controller solidification apparatus of claim 1 wherein a spacer is disposed between the heating pipe and the side wall of the housing.
CN201410209234.7A 2014-05-16 2014-05-16 Temperature controller curing equipment Active CN103977945B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410209234.7A CN103977945B (en) 2014-05-16 2014-05-16 Temperature controller curing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410209234.7A CN103977945B (en) 2014-05-16 2014-05-16 Temperature controller curing equipment

Publications (2)

Publication Number Publication Date
CN103977945A CN103977945A (en) 2014-08-13
CN103977945B true CN103977945B (en) 2022-08-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410209234.7A Active CN103977945B (en) 2014-05-16 2014-05-16 Temperature controller curing equipment

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Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2216774A1 (en) * 1997-10-17 1999-04-17 Sylvain Rodier Continuous carrier device for electronic components
DE102006036100B3 (en) * 2006-08-02 2008-01-24 Zitzmann, Heinrich, Dr. Temperature measuring sensor manufacturing method, involves immersing section of connecting wire made of non noble metal in multiple baths and immersing air measuring probe partially or completely into boiling gold plating bath
CN201768666U (en) * 2010-06-30 2011-03-23 叶守权 Combined straight-through baking channel
CN203803759U (en) * 2014-05-16 2014-09-03 威海双丰韩柏温度智能控制有限公司 Thermostat solidification device

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