CN103977598A - Spiral and annular two-stage tandem type gutta-percha leaching device - Google Patents
Spiral and annular two-stage tandem type gutta-percha leaching device Download PDFInfo
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- CN103977598A CN103977598A CN201410241630.8A CN201410241630A CN103977598A CN 103977598 A CN103977598 A CN 103977598A CN 201410241630 A CN201410241630 A CN 201410241630A CN 103977598 A CN103977598 A CN 103977598A
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Abstract
The invention discloses a spiral and annular two-stage tandem type gutta-percha leaching device which comprises a spiral leaching device and an annular leaching device, wherein the spiral leaching device is upwards inclined; the two leaching devices are connected through a material pipe and a solvent pump; the lower end of the spiral leaching device is connected with a material feeding valve; the annular leaching device is provided with a leaching residue outlet; the lower end of the spiral leaching device is connected with the solvent pump through an overflowed leaching liquid temporary storage tank and extends into a proportional evaporation concentrator; the proportional evaporation concentrator is connected with a tube pass of a shell-and-tube heat exchanger through a freeze-out separator and then is connected with the spiral leaching device on the one hand; the proportional evaporation concentrator is connected with the annular leaching device through a tube pass of another shell-and-tube heat exchanger on the other hand. According to the spiral and annular two-stage tandem type gutta-percha leaching device, a spiral mode and an annular mode are connected in series to form integrated two-stage reflux leaching; spiral leaching is suitable for leaching of materials which are difficult to dissolve and permeate and easy to block; annular leaching has the outstanding advantages of high adaptability, high yield and energy conservation, and therefore, continuous leaching of gutta-percha is realized, and the application prospect is broad.
Description
Technical field
The present invention relates to a kind of Gutta extraction device, specifically refer to spiral, annular two-stage series gutta-percha leaching device.
Background technology
Gutta-percha is present in folium cortex eucommiae, skin and fruit.Gutta-percha is identical with chemistry of natural rubber composition, but molecular structure is different, and gutta-percha is using trans-polyisoprene, and natural rubber is cis-polyisoprene.Because gutta-percha molecule of the same race is because vulcanization is different, not only can present rubbery state but also can present different plastics states, thereby gutta-percha has very important using value, be a kind of emerging and functional material of serving many purposes.
Gutta-percha is soluble in the non-polar solvens such as benzinum, after adopting the non-polar solvens such as benzinum to extract, lower the temperature to freeze again and analyse and gutta-percha crystal can be separated out to separation, but the extraction of gutta-percha belongs to new industry, the proterties of bark of eucommia material is also comparatively unique, almost there is no mature experience and the technology that can use for reference, it is feasible with the benzinum of 60-90 ℃ of boiling range, gutta-percha being carried out to hot dipping goes out, but the solubility of gutta-percha in benzinum is less, and be easy to form the infiltration that affects solvent as nasal mucus shape, material is tied as soft board, has been difficult to leaching operation; If take conventional grease leaching system, exist the series such as high, the difficult infiltration of little, the molten consumption of solid-liquid ratio, difficult precipitation, difficulty are evaporated, easy obstruction difficult, the industrialization leaching that realize gutta-percha operates, the brand-new gutta-percha leaching device of necessary design.
Summary of the invention
The technical problem to be solved in the present invention overcomes the deficiencies in the prior art exactly, provides a kind of perfect in shape and function, leaching effect is good, energy consumption is lower, can realize spiral, annular two-stage series gutta-percha leaching device that serialization is produced.
For overcoming the deficiencies in the prior art, the present invention takes following technical scheme:
A kind of spiral, annular two-stage series gutta-percha leaching device, comprise spiral infuser and loop type extractor, it is characterized in that: spiral infuser is tilted to placement, between two infusers, being provided with materail tube is connected with solvent pump, the low side of spiral infuser is connected with inlet valve, and loop type extractor is provided with leached mud outlet; The low side of spiral infuser connects the temporary tank of overflow leachate through valve, the temporary tank of overflow leachate connects solvent pump through valve, solvent delivery side of pump connects ratio evaporation concentrator, ratio evaporation concentrator connects to freeze through valve on the one hand analyses separator, freeze and analyse separator through the tube side of valve connection tubular heat exchanger, the tube side of tubular heat exchanger connects spiral infuser; Ratio evaporation concentrator also connects the tube side of another tubular heat exchanger on the other hand through valve, the tube side of tubular heat exchanger connects loop type extractor through valve.
The heating jacket of the shell side of described tubular heat exchanger, spiral infuser is all connected with hot water inlet pipe and hot water out pipe, adopt hot water heating can reach temperature required safe and reliable again, and heat transfer coefficient is also higher.
Described spiral infuser adopts the motor with deceleration device to drive hinge wheel to drive by minor sprocket, is conducive to slow down and rationally controls mass transport speed.
The helical-blade of described spiral infuser is provided with paddle, can strengthen the agitating function of helical feed, prevents that material from hardening.
In described loop type extractor, be provided with solvent pump, the solvent of Ke Jiang lower floor proceeds to upper strata.
Described tubular heat exchanger, spiral infuser and loop type extractor are provided with heat-insulation layer, prevent thermal loss.
The present invention adopts first order continuous helical to carry full counterflow leaching, and leached material goes loop type extractor to carry out second level counterflow leaching again.First from leachate, start to carry out ratio vaporization concentrated, gutta-percha solution after concentrated freezes analyses separation, draw to freeze and analyse clarified solution material is carried out to counterflow leaching for the first time at helical feed infuser, helical feed leaches material and soaks effective, spiral stirs to stir and is conducive to infiltration leaching, is also difficult for stopping up; Evaporative condenser solvent after ratio evaporation and concentration, carries out counterflow leaching for the second time to material at loop type extractor.In ratio evaporation concentrator, carry out ratio evaporation, and do not carry out solvent pervaporation, energy steam saving, avoid the ether solubility impurity that evaporation brings to be detained in glue simultaneously, cause impurity in glue to exceed standard, affect quality, partial solvent evaporation obtains solvent condenses liquid and carries out the leaching of secondary material annular, the material disposal ability that annular leaches is very large, and mass transfer power is also maximum, gutta-percha residual can be dropped to lower.
Core of the present invention is exactly the physicochemical property for gutta-percha, carry out spiral, annular two-stage series leaches continuously, leach for the first time to adopt to freeze and analyse liquid, the evaporation condensate of leaching employing for the second time, freeze and analyse liquid circulating leaching and can reduce energy consumption, evaporation condensate leaches that can greatly to reduce gutta-percha residual.
The workflow of this device is: leachate overflows to the temporary tank of overflow by valve, and pot bottom leachate is transported to ratio evaporation concentrator by valve and solvent pump; Ratio evaporation concentrator can be controlled evaporation ratio, concentrate goes to freeze by valves analyses separator, freeze and analyse freezing of separator separation and analyse clarified solution and heat up and to enter spiral infuser one time through tubular heat exchanger by valve, realize freezing and analyse solvent reclamation circulation and the leaching of adverse current spiral.The evaporation condensate of ratio evaporation concentrator goes tubular heat exchanger to heat by valve, through valve, enter loop type extractor again, the adverse current for the second time annular of carrying out material leaches, and valve and solvent pump can import spiral infuser by annular leachate, merges to freeze to analyse liquid and carry out spiral leaching.
Material enters spiral infuser one time by inlet valve, can stop solvent vapo(u)r overflows with material mouthful, after leaching with helical feed, by materail tube, enter loop type extractor, the material completing after two-stage countercurrent leaches exports discharge by leached mud, removes to carry out solvent and steams de-dry.Spiral infuser has interlayer to pass into hot water or Steam Heating is controlled extraction temperature; Loop type extractor maintains extraction temperature by steam heat-exchanging.
Compared with prior art, the present invention be advantageous in that:
Totally-enclosed, full continuous helical, annular are connected into whole two-stage countercurrent and leach, that spiral leach to soak is effective, carry the leaching that simultaneously has agitating function to be particularly suitable for indissoluble solution, difficult infiltration, easily to stop up material, in conjunction with back segment annular leach there is strong adaptability, significant advantage that output is large; Helical-blade adds the agitating function that can strengthen helical feed after paddle, prevents that material from hardening, and has strengthened solvent infiltration and has leached mass transfer; Present design and traditional leaching equipment continuously contrast, and are particularly conducive to material turning, fully soak, and spiral leaches the leaching of back segment connection annular and has strong adaptability, can meet large-scale industrialization processing; Freeze and analyse separating cycle and leach and can reduce energy consumption, improve the quality of products, solvent evaporation condensate carries out secondary and leaches and can obtain maximum mass transfer power, reduces the residual of gutta-percha, improves productive rate; The present invention adopts airtight work, and global design is rationally smooth, safe and reliable, and the serialization that has realized gutta-percha leaches, and commercial application prospect is wide especially.
Accompanying drawing explanation
Fig. 1 is planar structure schematic diagram of the present invention.
In figure, each label represents:
1, loop type extractor; 2, spiral infuser; 3, inlet valve; 4, the temporary tank of overflow leachate; 5,10,11 be solvent pump; 6, freeze and analyse separator; 7,9 be tubular heat exchanger; 8, ratio evaporation concentrator; 12, materail tube; 13, material movement direction; 14, flow of solvent direction; 15, leached mud outlet; 31,32,33,34,35,36,37,38 be valve.
The specific embodiment
Now by reference to the accompanying drawings, the present invention is further illustrated.
Spiral, annular two-stage series gutta-percha leaching device as shown in Figure 1, comprise spiral infuser 2 and loop type extractor 1, spiral infuser 1 is tilted to placement, between two infusers, being provided with materail tube 12 is connected with solvent pump 11, the low side of spiral infuser 2 is connected with inlet valve 3, and loop type extractor 1 is provided with leached mud outlet 15; The low side of spiral infuser 2 connects the temporary tank 4 of overflow leachate through valve 31, the temporary tank 4 of overflow leachate connects solvent pump 5 through valve 32, the outlet of solvent pump 5 connects ratio evaporation concentrator 8, ratio evaporation concentrator 8 connects to freeze through valve 33 on the one hand analyses separator 6, freeze and analyse separator 6 through the tube side of valve 34 connection tubular heat exchangers 7, the tube side of tubular heat exchanger connects spiral infuser 2; Ratio evaporation concentrator 8 also connects the tube side of another tubular heat exchanger 9 on the other hand through valve 35, the tube side of tubular heat exchanger 9 connects loop type extractor 1 through valve 36,37.
The shell side of described tubular heat exchanger 7,9, the heating jacket of spiral infuser 2 are all connected with hot water inlet pipe and hot water out pipe, adopt hot water heating can reach temperature required safe and reliable again, and heat transfer coefficient are also higher.
Described spiral infuser 2 adopts the motor with deceleration device to drive hinge wheel to drive by minor sprocket, is conducive to slow down and rationally controls mass transport speed.
The helical-blade of described spiral infuser 2 is provided with paddle, can strengthen the agitating function of helical feed, prevents that material from hardening.
In described loop type extractor 1, be provided with solvent pump 10, the solvent of Ke Jiang lower floor proceeds to upper strata.
Described tubular heat exchanger 7,9, spiral infuser 2 and loop type extractor 1 are provided with heat-insulation layer, prevent thermal loss.
Leachate overflows to the temporary tank 4 of overflow by valve 31, and pot bottom leachate is transported to ratio evaporation concentrator 8 by valve 32 and solvent pump 5; Ratio evaporation concentrator 8 can be controlled evaporation ratio, concentrate goes to freeze by valves 33 analyses separator 6, freeze and analyse freezing of separator 6 separation and analyse clarified solution and heat up and enter spiral infuser 2 one time through tubular heat exchanger 7 by valve 34, realize freezing and analyse solvent reclamation circulation and the leaching of adverse current spiral.The evaporation condensate of ratio evaporation concentrator goes tubular heat exchanger 9 heating by valve 35, through valve 37, enter loop type extractor 1 again, the annular of adverse current for the second time of carrying out material leaches, valve 38 and solvent pump 11 can import spiral infuser 1 by annular leachate, merge to freeze to analyse liquid and carry out spiral leaching.
Material enters spiral infuser one time by inlet valve 3, can stop solvent vapo(u)r overflows with material mouthful, after leaching with helical feed, by materail tube 12, enter loop type extractor 1, the material completing after two-stage countercurrent leaches exports 15 discharges by leached mud, removes to carry out solvent and steams de-dry.Spiral infuser 2 has interlayer to pass into hot water or Steam Heating is controlled extraction temperature; Loop type extractor maintains extraction temperature by steam heat-exchanging.
Above-mentioned is preferred embodiment of the present invention, not the present invention is done to any pro forma restriction.Any those of ordinary skill in the art, in the situation that not departing from technical solution of the present invention scope, can utilize the technology contents of above-mentioned announcement to make many possible changes and modification to technical solution of the present invention, or be revised as the equivalent embodiment of equivalent variations.Therefore, every content that does not depart from technical solution of the present invention,, all should drop in the scope of technical solution of the present invention protection any simple modification made for any of the above embodiments, equivalent variations and modification according to the technology of the present invention essence.
Claims (6)
1. a spiral, annular two-stage series gutta-percha leaching device, comprise spiral infuser and loop type extractor, it is characterized in that: spiral infuser is tilted to placement, between two infusers, being provided with materail tube is connected with solvent pump, the low side of spiral infuser is connected with inlet valve, and loop type extractor is provided with leached mud outlet; The low side of spiral infuser connects the temporary tank of overflow leachate through valve, the temporary tank of overflow leachate connects solvent pump through valve, solvent delivery side of pump connects ratio evaporation concentrator, ratio evaporation concentrator connects to freeze through valve on the one hand analyses separator, freeze and analyse separator through the tube side of valve connection tubular heat exchanger, the tube side of tubular heat exchanger connects spiral infuser; Ratio evaporation concentrator also connects the tube side of another tubular heat exchanger on the other hand through valve, the tube side of tubular heat exchanger connects loop type extractor through valve.
2. spiral according to claim 1, annular two-stage series gutta-percha leaching device, is characterized in that: the heating jacket of the shell side of described tubular heat exchanger, spiral infuser is all connected with hot water inlet pipe and hot water out pipe.
3. spiral according to claim 1, annular two-stage series gutta-percha leaching device, is characterized in that: described spiral infuser adopts the motor with deceleration device to drive hinge wheel to drive by minor sprocket.
4. spiral according to claim 1, annular two-stage series gutta-percha leaching device, is characterized in that: the helical-blade of described spiral infuser is provided with paddle.
5. spiral according to claim 1, annular two-stage series gutta-percha leaching device, is characterized in that: in described loop type extractor, be provided with solvent pump.
6. spiral according to claim 1, annular two-stage series gutta-percha leaching device, is characterized in that: described tubular heat exchanger, spiral infuser and loop type extractor are provided with heat-insulation layer.
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2320305Y (en) * | 1997-10-21 | 1999-05-26 | 王玉祖 | Continuous countercurrent extraction tank set |
CN1442193A (en) * | 2003-04-09 | 2003-09-17 | 李保刚 | Method of continuously producing eucommia extract powder, gutta percha, eucommia resin and organic fertilizer using eucommia leaf |
US7008528B2 (en) * | 2001-03-22 | 2006-03-07 | Mitchell Allen R | Process and system for continuously extracting oil from solid or liquid oil bearing material |
CN202322773U (en) * | 2011-10-27 | 2012-07-11 | 西安市坤伯工程技术开发有限责任公司 | Complete equipment for leaching grease |
CN203842346U (en) * | 2014-06-03 | 2014-09-24 | 吉首大学 | Spiral and annular two-stage series-connection type gutta-percha leaching device |
-
2014
- 2014-06-03 CN CN201410241630.8A patent/CN103977598B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2320305Y (en) * | 1997-10-21 | 1999-05-26 | 王玉祖 | Continuous countercurrent extraction tank set |
US7008528B2 (en) * | 2001-03-22 | 2006-03-07 | Mitchell Allen R | Process and system for continuously extracting oil from solid or liquid oil bearing material |
CN1442193A (en) * | 2003-04-09 | 2003-09-17 | 李保刚 | Method of continuously producing eucommia extract powder, gutta percha, eucommia resin and organic fertilizer using eucommia leaf |
CN202322773U (en) * | 2011-10-27 | 2012-07-11 | 西安市坤伯工程技术开发有限责任公司 | Complete equipment for leaching grease |
CN203842346U (en) * | 2014-06-03 | 2014-09-24 | 吉首大学 | Spiral and annular two-stage series-connection type gutta-percha leaching device |
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