CN103969037B - A kind of anti-splash device for atomization mechanism development test platform - Google Patents

A kind of anti-splash device for atomization mechanism development test platform Download PDF

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CN103969037B
CN103969037B CN201310382536.XA CN201310382536A CN103969037B CN 103969037 B CN103969037 B CN 103969037B CN 201310382536 A CN201310382536 A CN 201310382536A CN 103969037 B CN103969037 B CN 103969037B
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louver structure
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吴里银
张家奇
李清廉
王振国
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National University of Defense Technology
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Abstract

本发明一种用于雾化机理研究试验平台的防溅装置,包括侧壁、一级百叶结构和二级百叶结构,侧壁用于固定和支撑两级百叶结构。同时侧壁的最下方开有矩形凹槽;一级百叶结构由若干个平行叶片组成,叶片倾斜角度放置于两个侧壁之间,叶片顶端与侧壁顶端平齐,叶片两端与两侧壁固连;叶片的A‑A截面形状为平行四边形,其中锐角角度与叶片倾斜角度相等,相邻叶片首尾处于同一竖直平面内,二级百叶结构由若干个平行叶片组成,叶片倾斜角度放置于两个侧壁之间;叶片顶端位于叶片正下端;叶片两端与两侧壁固连;叶片A‑A截面形状为平行四边形,锐角角度与叶片倾斜角度相同。本发明有效防止溅水现象的发生,同时对试验时水雾的消除起到进一步增强的作用。

The invention discloses a splash prevention device for a test platform for atomization mechanism research, comprising a side wall, a first-stage louver structure and a second-stage louver structure, and the side wall is used to fix and support the two-stage louver structure. At the same time, there is a rectangular groove at the bottom of the side wall; the first-stage louver structure is composed of several parallel blades, the blades are placed between the two side walls at an inclination angle, the top of the blade is flush with the top of the side wall, and the two ends of the blade are aligned with the two sides. The walls are fixed; the A-A section shape of the blade is a parallelogram, where the acute angle is equal to the blade inclination angle, and the head and tail of adjacent blades are in the same vertical plane. The secondary louver structure is composed of several parallel blades, and the blade inclination angle is placed Between the two side walls; the tip of the blade is located at the lower end of the blade; the two ends of the blade are fixedly connected to the two side walls; the cross-sectional shape of the blade A-A is a parallelogram, and the acute angle is the same as the inclination angle of the blade. The invention effectively prevents the phenomenon of splashing water, and at the same time further enhances the elimination of water mist during the test.

Description

一种用于雾化机理研究试验平台的防溅装置A splash-proof device for the test platform of atomization mechanism research

技术领域technical field

本发明涉及火箭发动机技术领域,特别是涉及一种用于雾化机理研究试验平台的防溅水装置。The invention relates to the technical field of rocket engines, in particular to an anti-splashing device for a test platform for atomization mechanism research.

背景技术Background technique

喷嘴雾化性能好坏直接影响火箭发动机、空气加热器等燃烧装置的燃烧效率进而影响其性能。液体或两相流介质从喷嘴喷出,一般经历连续液膜阶段、一次破碎阶段和二次破碎阶段,针对喷嘴雾化的每一个阶段,国内外研究者都进行过详细研究,但在雾化的机理问题上仍未达成一致共识。The atomization performance of the nozzle directly affects the combustion efficiency of combustion devices such as rocket engines and air heaters, thereby affecting their performance. The liquid or two-phase flow medium is ejected from the nozzle, and generally goes through the continuous liquid film stage, the primary crushing stage and the secondary crushing stage. For each stage of nozzle atomization, domestic and foreign researchers have conducted detailed research, but in the atomization There is still no consensus on the mechanism.

国防科大李清廉、吴里银等人设计并搭建雾化机理研究试验平台,采用相位多普勒分析仪(PDA)、激光粒度分析仪、高速相机等先进光学仪器对各种火箭发动机常用喷嘴雾化性能进行研究,致力于揭示喷嘴雾化的内在规律。Li Qinglian, Wu Liyin and others from the University of National Defense Science and Technology designed and built an atomization mechanism research test platform, using phase Doppler analyzer (PDA), laser particle size analyzer, high-speed camera and other advanced optical instruments to test the atomization performance of various nozzles commonly used in rocket engines. Conduct research to reveal the inner law of nozzle atomization.

吴里银在2012年申请了“雾化机理研究试验平台”国家专利,申请号为201210483054.9。如图2所示。指出雾化研究中存在“雾气缭绕”问题,影响流场观察和测量,特别是光学设备的使用,发明通过雾气抽吸方法使在进行喷嘴雾化试验时尽可能减少液雾对试验测量的影响。但是在试验过程中,当液体流量较大,且有气体辅助雾化时,液体射流集中且速度高,射流冲击排水槽底部,产生强烈的溅水现象,水滴溅起并进入测量区域影响雾化测量精度,且溅起的水滴易飞出试验台喷雾收集槽从而影响试验室环境。Wu Liyin applied for the national patent of "Atomization Mechanism Research Test Platform" in 2012, the application number is 201210483054.9. as shown in picture 2. Pointing out that there is a problem of "fog lingering" in the atomization research, which affects the observation and measurement of the flow field, especially the use of optical equipment, and invented a method of mist suction to minimize the influence of the liquid mist on the test measurement during the nozzle atomization test . However, during the test, when the liquid flow rate is large and there is gas-assisted atomization, the liquid jet is concentrated and the speed is high, and the jet impacts the bottom of the drainage tank, resulting in a strong splashing phenomenon, and the water droplets splash and enter the measurement area to affect the atomization The measurement accuracy is high, and the splashed water droplets are easy to fly out of the spray collection tank of the test bench, thus affecting the environment of the test room.

发明内容Contents of the invention

本发明解决的技术问题:雾化机理研究试验平台在使用过程中存在的溅水现象,进而影响雾化测量精度。本发明提供了一种用于雾化机理研究试验平台的防溅装置。有效防止溅水现象的发生,同时对试验时水雾的消除起到进一步增强的作用,提高雾化测量精度。The technical problem to be solved by the invention is: the water splash phenomenon exists in the use process of the atomization mechanism research test platform, which further affects the atomization measurement accuracy. The invention provides a splash-proof device used for a test platform for atomization mechanism research. Effectively prevent the occurrence of splashing water, and at the same time further enhance the elimination of water mist during the test, and improve the accuracy of atomization measurement.

本发明一种用于雾化机理研究试验平台的防溅装置,包括侧壁、一级百叶结构和二级百叶结构,所述侧壁用于固定和支撑两级百叶结构。同时侧壁的最下方开有矩形凹槽;所述一级百叶结构由若干个平行叶片I组成,叶片I倾斜角度γ放置于两个侧壁之间,叶片I顶端与侧壁顶端平齐,叶片I两端与两侧壁固连;叶片I的A-A截面形状为平行四边形,其中锐角角度α与叶片I倾斜角度γ相等,相邻叶片I首尾处于同一竖直平面内。The invention discloses a splash-proof device for a test platform for atomization mechanism research, comprising a side wall, a primary louver structure and a secondary louver structure, and the side wall is used to fix and support the two-stage louver structure. At the same time, there is a rectangular groove at the bottom of the side wall; the first-stage louver structure is composed of several parallel blades I, the blade I is placed between the two side walls at an inclination angle γ, and the top of the blade I is flush with the top of the side wall. The two ends of the blade I are fixedly connected to the two side walls; the A-A cross-sectional shape of the blade I is a parallelogram, wherein the acute angle α is equal to the inclination angle γ of the blade I, and the head and tail of the adjacent blades I are in the same vertical plane.

二级百叶结构由若干个平行叶片II组成,叶片II倾斜2γ角度放置于两个侧壁之间;叶片II顶端位于叶片I正下端;叶片II两端与两侧壁固连;叶片IIA-A截面形状为平行四边形,其中锐角角度与叶片II倾斜角度相同。The two-stage louver structure is composed of several parallel blades II. The blade II is placed between the two side walls at an angle of 2γ; the top of the blade II is located at the lower end of the blade I; The cross-sectional shape is a parallelogram, where the acute angle is the same as the blade II inclination angle.

优选的,所述叶片截面平行四边形倾斜边长度l与该边对应的高h的比值范围为30-40。Preferably, the ratio of the length l of the inclined side of the parallelogram of the blade section to the height h corresponding to the side is in the range of 30-40.

叶片的尺寸同时满足公式1、2的要求:The size of the blade meets the requirements of formulas 1 and 2 at the same time:

ll ·· sthe s ii nno αα -- hh // cc oo sthe s αα tt aa nno (( 22 αα ++ ββ )) -- tt aa nno αα -- hh sthe s ii nno αα >> 00 -- -- -- (( 11 ))

ll ·· sinsin 22 αα -- tt aa nno (( 22 αα ++ ββ )) ·· hh (( tanthe tan (( 22 αα ++ ββ )) -- tanthe tan αα )) ·· cc oo sthe s αα -- (( ll ·&Center Dot; cc oo sthe s αα ++ hh sthe s ii nno αα -- ll ·&Center Dot; sthe s ii nno αα -- hh // cc oo sthe s αα tt aa nno (( 22 αα ++ ββ )) -- tt aa nno αα )) ·· tt aa nno ββ >> 00 -- -- -- (( 22 ))

截面平行四边形倾斜边长度l,高h,锐角角度α,射流二分之一锥角β。Section parallelogram inclined side length l, height h, acute angle α, jet 1/2 cone angle β.

本发明所采用的技术方案是:水滴溅起的原因主要是液体动量大,击打在排水槽底部尚未排出的水面上,引起液滴飞溅。本发明利用百叶窗结构使喷嘴出口液体射流不直接作用于排水槽底部液面上,配合抽吸装置,有效防止溅水现象的发生。当液体射流高速击打在一级百叶结构上,液滴破碎成更小的液滴,同时运动方向发生改变,液滴继续运动,或继续击打在一级百叶结构上继续破碎和转向,或通过一级百叶结构继而进入二级百叶结构,液滴在二级百叶结构中或发生撞击破碎然后进入排水槽,或直接通过二级百叶结构进入排水槽。同时,利用抽吸装置对撞击中形成的液雾和小液滴进行抽吸,防止液雾和小液滴向上运动。The technical solution adopted in the present invention is: the main reason for the splashing of the water droplets is that the liquid has a large momentum and hits the undischarged water surface at the bottom of the gutter, causing the droplets to splash. The invention utilizes the louver structure so that the liquid jet at the outlet of the nozzle does not directly act on the liquid surface at the bottom of the drainage tank, and cooperates with the suction device to effectively prevent the occurrence of water splashing. When the liquid jet hits the primary louver structure at high speed, the droplets are broken into smaller droplets, and the direction of movement changes at the same time, and the droplets continue to move, or continue to hit the primary louver structure to continue breaking and turning, or Through the primary louver structure and then into the secondary louver structure, the droplets are either impacted and broken in the secondary louver structure and then enter the drainage groove, or directly enter the drainage groove through the secondary louver structure. At the same time, the liquid mist and small liquid droplets formed during the impact are sucked by the suction device to prevent the liquid mist and small liquid droplets from moving upward.

有益效果是:The beneficial effects are:

1、本发明避免了液体射流与排水槽中液面的直接撞击,射流在与一级百叶结构和二级百叶结构的撞击中发生破碎和转向,进入排水槽时液体动量被削弱,不会与排水槽中液体产生剧烈撞击从而产生严重的溅水现象;1. The present invention avoids the direct collision between the liquid jet and the liquid surface in the drainage tank. The jet breaks and turns when it collides with the first-level louver structure and the second-level louver structure. The liquid in the drainage tank is violently impacted, resulting in serious splashing;

2、抽吸装置将液体射流在撞击破碎过程中产生的细小液滴、液雾向下抽吸,使得液雾不会升起从而影响上游试验的测量;2. The suction device sucks the fine droplets and liquid mist generated by the liquid jet during the impact and crushing process downward, so that the liquid mist will not rise and affect the measurement of the upstream test;

3、抽吸装置还可以在一定程度上使较大的液滴向抽吸气流流动的方向运动,对阻止液滴在破碎过程中向上溅起起到一定作用;3. The suction device can also move larger droplets to the direction of the suction air flow to a certain extent, which plays a certain role in preventing the droplets from splashing upward during the crushing process;

4、部分液体依然会因为撞击破碎和在排水槽中的反溅而向上运动,但是该部分向上运动的液体的总质量和动量都比未加防溅水装置前小,而且由于两级百叶结构的阻挡,真正溅入上游并影响测量结果的液滴很少,实际应用中发现,该部分液滴几乎没有。4. Part of the liquid will still move upwards due to impact, crushing and backsplash in the drainage tank, but the total mass and momentum of this part of the liquid moving upwards are smaller than those before the anti-splash device is added, and due to the two-stage louver structure There are very few droplets that actually splash into the upstream and affect the measurement results. It is found in practical applications that there are almost no droplets in this part.

附图说明Description of drawings

图1:本发明防溅水装置结构及工作原理示意图Figure 1: Schematic diagram of the structure and working principle of the splash-proof device of the present invention

图2:现有技术雾化机理研究试验平台的弥散喷雾抽吸机构的结构示意图。Figure 2: Schematic diagram of the structure of the diffuse spray suction mechanism of the prior art atomization mechanism research test platform.

图3:本发明防溅水装置在雾化机理研究试验平台中的安装示意图Figure 3: Schematic diagram of the installation of the anti-splash device of the present invention in the test platform for atomization mechanism research

图4:本发明防溅水装置结构图Figure 4: Structural diagram of the splash-proof device of the present invention

图5:本发明中一级百叶结构叶片结构图Figure 5: Structural diagram of the first-stage louver structure blade in the present invention

图5a:图3A-A剖视图Figure 5a: Sectional view of Figure 3A-A

图5b:图5a中M部分的放大图Figure 5b: Enlarged view of part M in Figure 5a

具体实施方式detailed description

下面结合附图对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings.

本发明防溅水装置如图4所示,包括侧壁21、一级百叶结构22和二级百叶结构23。As shown in FIG. 4 , the anti-splash device of the present invention includes a side wall 21 , a primary louver structure 22 and a secondary louver structure 23 .

侧壁21用于固定和支撑两级百叶结构,侧壁的最下方开有矩形凹槽,用于排水。The side wall 21 is used to fix and support the two-stage louver structure, and a rectangular groove is opened at the bottom of the side wall for drainage.

一级百叶结构22由若干个平行叶片I 221组成,叶片I 221倾斜角度γ放置于两个侧壁21之间,叶片I 221顶端与侧壁21顶端平齐,叶片I 221两端与两侧壁21固连。叶片I221的A-A截面形状为平行四边形,其中锐角角度α与叶片I 221倾斜角度γ相等,从而使叶片I 221与侧壁21固连后截面四边形的一边保持竖直。相邻叶片I 221首尾处于同一竖直平面内,如BC与DE共线。The primary louver structure 22 is composed of several parallel blades I 221, the blade I 221 is placed between the two side walls 21 with an inclination angle γ, the top of the blade I 221 is flush with the top of the side wall 21, and the two ends of the blade I 221 are aligned with the two sides. Wall 21 is fixedly connected. The A-A cross-sectional shape of the blade I221 is a parallelogram, wherein the acute angle α is equal to the inclination angle γ of the blade I 221, so that one side of the quadrilateral cross-section after the blade I 221 is fixed to the side wall 21 remains vertical. Adjacent blades I 221 are in the same vertical plane from head to tail, such as BC and DE are collinear.

叶片I 221尺寸及倾斜角γ的确定遵循以下原则:一,其截面平行四边形倾斜边长度l与该边对应的高h的比值范围为30~40;二,其倾斜角度γ与截面平行四边形锐角角度α相等;三,液体射流与同一叶片I 221撞击次数不超过一次;四,液体射流与叶片I 221撞击反射后不会继续撞击在相邻叶片I 221的竖直面内(DE);五,一级百叶机构的堵塞比小于0.2。The determination of blade I 221 size and inclination angle γ follows the following principles: first, the ratio of the length l of the inclined side of the parallelogram in its section to the height h corresponding to the side is in the range of 30 to 40; The angle α is equal; three, the number of collisions between the liquid jet and the same blade I 221 is not more than one time; four, the liquid jet and the blade I 221 will not continue to collide in the vertical plane (DE) of the adjacent blade I 221 after impact reflection; five , the clogging ratio of the primary louver mechanism less than 0.2.

具体计算过程如下:The specific calculation process is as follows:

第一步:确定叶片I 221截面平行四边形倾斜边长度l以及与其对应的高h;Step 1: Determine the length l of the inclined side of the parallelogram in the section of the blade I 221 and the corresponding height h;

第二步:确定叶片倾斜角度α及截面平行四边形锐角角度。假设射流以最大倾斜角度β即射流二分之一锥角击打在叶片I 221上,根据原则二、原则三和原则四要求,需满足击打在叶片I 221顶端的射流反射后击打在相邻叶片I 221倾斜面上且再次反射后直接通过一级百叶结构。同时满足以下两个判据即可:The second step: determine the blade inclination angle α and the acute angle of the section parallelogram. Assuming that the jet hits the blade I 221 at the maximum inclination angle β, that is, the jet flow is half of the cone angle, according to the requirements of principles 2, 3 and 4, it is necessary to meet the requirements of the jet hitting the top of the blade I 221 and then hit the The adjacent blade I 221 is inclined on the inclined surface and directly passes through the primary louver structure after being reflected again. Both of the following criteria must be satisfied:

判据一: Criterion one:

判据二: Judgment 2:

例如:取h=3mm l=90mm l/h=30,射流二分之一锥角β=5°,得到叶片I221倾斜角度γ=10°,其截面平行四边形锐角角度α=10°,相邻叶片I 221之间的水平距离d=15.6mm,一级百叶结构堵塞比λ=0.195。得到的一级百叶结构满足设计要求。For example: take h=3mm l=90mm l/h=30, jet flow 1/2 cone angle β=5°, obtain blade I221 inclination angle γ=10°, its section parallelogram acute angle α=10°, adjacent The horizontal distance d between blades I 221 is 15.6mm, and the blockage ratio λ of the primary louver structure is 0.195. The obtained primary louver structure meets the design requirements.

二级百叶结构23由若干个平行叶片II231组成,叶片II231倾斜2γ角度放置于两个侧壁21之间;叶片II231顶端位于叶片I 221正下端;叶片II231两端与两侧壁21固连;叶片II231A-A截面形状为平行四边形,其中锐角角度与叶片II231倾斜角度相同,从而使叶片II231与侧壁21固连后截面四边形的一边保持竖直。相邻叶片II231首尾处于同一竖直平面内。The secondary louver structure 23 is composed of several parallel blades II231, and the blade II231 is placed between the two side walls 21 at an angle of 2γ; the top of the blade II231 is located at the lower end of the blade I 221; the two ends of the blade II231 are fixedly connected to the two side walls 21; The section shape of blade II231A-A is a parallelogram, wherein the acute angle is the same as the inclination angle of blade II231, so that one side of the quadrilateral in section after blade II231 is fixedly connected to side wall 21 remains vertical. Adjacent blades II231 are in the same vertical plane head to tail.

叶片II231尺寸及倾斜角遵循以下原则:一,其倾斜角度为叶片I 221倾斜角度的两倍;二,其倾斜角度与截面平行四边形锐角角度相等;三,相邻叶片II 231水平间距为叶片I 221水平间距的两倍,且叶片II231总是位于叶片I 221正下方;四,叶片II231截面平行四边形倾斜边长度l与该边对应的高h的比值范围为30-40。The size and inclination angle of the blade II231 follow the following principles: one, the inclination angle is twice the inclination angle of the blade I 221; two, the inclination angle is equal to the acute angle of the parallelogram section; 221 twice the horizontal spacing, and the blade II231 is always located directly below the blade I 221; Fourth, the ratio of the length l of the inclined side of the parallelogram of the blade II231 section to the height h corresponding to the side is in the range of 30-40.

例如:叶片II 231顶端位于叶片I 221下端50mm处,其截面平行四边形锐角角度为20度,其倾斜角度为20度,倾斜边长度为91.4mm,倾斜边对应的高为3mm,相邻叶片II231之间的水平距离为31.2mm,二级百叶结构堵塞比为0.102。For example: the top of the blade II 231 is located at 50 mm from the lower end of the blade I 221, its cross-sectional parallelogram has an acute angle of 20 degrees, its inclination angle is 20 degrees, the length of the sloped side is 91.4 mm, and the height corresponding to the sloped side is 3 mm. The adjacent blade II231 The horizontal distance between them is 31.2mm, and the blockage ratio of the secondary louver structure is 0.102.

防溅水装置2放在矩形液雾收集槽内1,将百叶结构向下倾斜的方向置于排风管道11一侧,The anti-splash device 2 is placed in the rectangular liquid mist collection tank 1, and the louver structure is placed on the side of the exhaust duct 11 in the direction of the downward slope.

液体射流与本发明中百叶结构多次碰撞,细小液雾从排风管道11吸气排出。另一部分液体通过两级百叶结构汇聚到集水槽。The liquid jet collides with the louver structure in the present invention for many times, and the fine liquid mist is sucked and discharged from the exhaust duct 11 . The other part of the liquid is collected into the sump through the two-stage louver structure.

虽然结合附图描述了本发明的实施方式,但是本领域普通技术人员可以在所附权利要求的范围内作出各种变形或修改。Although the embodiments of the present invention have been described with reference to the accompanying drawings, various variations or modifications may be made by those skilled in the art within the scope of the appended claims.

Claims (2)

1. for the anti-splash device of atomization mechanism development test platform, including sidewall (21), one-level louver structure (22) and Two grades of louver structures (23);
Described sidewall (21) is used for fixing and support two-stage louver structure, and the bottom of sidewall has groove;
Described one-level louver structure (22) is made up of several parallel blades I (221), and blade I (221) angle of inclination γ is positioned over Between two sidewalls (21), blade I (221) top is concordant with sidewall (21) top, blade I (221) two ends and two side (21) It is connected;The Section A-A of blade I (221) is shaped as parallelogram, and the sharp angle α and blade I (221) of parallelogram incline Rake angle γ is equal, and adjacent blades I (221) head and the tail are in same perpendicular;
Described two grades of louver structures (23) are made up of several parallel blades II (231), and blade II (231) tilts 2 γ angles and puts It is placed between two sidewalls (21);Blade II (231) top is positioned at the positive lower end of blade I (221);Blade II (231) two ends and two Sidewall (21) is connected;Blade II (231) Section A-A is shaped as parallelogram, and wherein sharp angle tilts with blade II (231) Angle is identical;
Described blade I (221), the size of blade II (231) meet the requirement of formula 1,2 simultaneously:
l · s i n α - h / c o s α t a n ( 2 α + β ) - t a n α - h s i n α > 0 - - - ( 1 )
l · sin 2 α - t a n ( 2 α + β ) · h ( tan ( 2 α + β ) - tan α ) · c o s α - ( l · c o s α + h s i n α - l · s i n α - h / c o s α t a n ( 2 α + β ) - t a n α ) · t a n β > 0 - - - ( 2 )
Cross section parallelogram inclined side length l, high h, sharp angle α, jet 1/2nd cone angle beta.
A kind of anti-splash device for atomization mechanism development test platform, it is characterised in that described The ratio range of the high h that blade (231,221) cross section parallelogram inclined side length l is corresponding with this limit is 30~40.
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