CN103966791A - Dyeing machine filter with self-cleaning function - Google Patents

Dyeing machine filter with self-cleaning function Download PDF

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Publication number
CN103966791A
CN103966791A CN201310046193.XA CN201310046193A CN103966791A CN 103966791 A CN103966791 A CN 103966791A CN 201310046193 A CN201310046193 A CN 201310046193A CN 103966791 A CN103966791 A CN 103966791A
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China
Prior art keywords
main body
screen pack
dyeing machine
scraper
self
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CN201310046193.XA
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Chinese (zh)
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CN103966791B (en
Inventor
徐达明
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FONG'S DYEING AND FINISHING MACHINERY (SHENZHEN) Co Ltd
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FONG'S DYEING AND FINISHING MACHINERY (SHENZHEN) Co Ltd
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Priority to CN201310046193.XA priority Critical patent/CN103966791B/en
Publication of CN103966791A publication Critical patent/CN103966791A/en
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Publication of CN103966791B publication Critical patent/CN103966791B/en
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Abstract

A dyeing machine filter with a self-cleaning function structurally comprises a main body (1), scrapping blades (3) and a cylindrical filter screen (2) with a groove (12) structure. The groove is positioned at a through hole position of the filter screen and recesses outwards from the inner wall, and thereby a partial space which cannot be touched by the scrapping blades is formed on the filter screen (2). The scrapping blades are half-moon-shaped and mounted by inclination angles relative to a horizontal, a plurality of scrapping blades can be mounted, and scrapping edges cover perforated positions of the filter screen when the scrapping blades rotate at the same time. The bottom of the dyeing machine is shaped in an inverted cone, and a residue discharging port (6) is formed in the bottom of the main body (1). The dyeing machine filter with the self-cleaning function can be widely applied to dyeing and finishing industries, dye liquor and residue, for screening the dye liquor, on the filter screen can be effectively cleaned, and self-cleaning of the filter screen can be realized.

Description

There is the dyeing machine filter of self-cleaning function
Technical field
The present invention relates to a kind of filter, particularly relate to a kind of dyeing machine filter.
Background technology
Dyeing machine and dye liquor are that the dyeing of cloth or spindle is indispensable in Dyeing & Finishing Industry.Filter is mounted in the indispensable equipment of the clean dye liquor in the dye liquor circulatory system, is the key device of the protection dye liquor circulatory system, and it can exclude the residue in dye liquor, avoids damaging the machine component of the precise structure such as water pump, and ensures dyeing quality.
Screen pack is again the parts of most critical in filter, relies on screen pack that the residue in dye liquor is excluded, and still, the residue accumulating on screen pack can stop up screen pack, makes filter be difficult to operation.How cleaning filter net? existing filter is by scraper is installed, the residue accumulating on screen pack to be removed, a kind of filter being applied on dyeing machine of being shown as patented invention publication number CN200810185232.3, comprise the rotation with one heart in cylinder of a cylindrical shape screen pack and a rotation type scraper, object is to utilize scraper to strike off the residue that screen pack inwall sticks.But these products do not reach its object completely, although the residue on screen pack is partly removed, can not remove totally, particularly on scraper, remaining residue but has no idea to be eliminated, and still needs staff cleaning.The blade design that another disclosure of the invention CN201120339401.1 has further shown a kind of improvement, comprise movable hinged and spring on scraper support, can not make residue come off from scraper, more be difficult to get rid of the hair that character is tough and tensile broken, spring in support also inconvenience is successively adjusted to coordinate the residue of different toughness, do not reach the effect of residue on automatic removing screen pack, affected the only clean of dyestuff liquid, can not reduce the operation of hand cleaning screen pack.Therefore, the self-cleaning of filter is a great problem in filter.
Therefore the dyeing machine filter that has automatic cleaning function that, a kind of high efficiency of dyeing and finishing industry active demand and applicability are wide.
Summary of the invention
The object of the invention is to be difficult to remove for what overcome that existing dyeing machine filter exists the residue that screen pack inwall sticks, the defect of the inefficiency of clean dye liquor, the high efficiency dyeing machine filter of designing automatic cleaning function, provides following technical scheme:
The invention provides a kind of dyeing machine filter that has self-cleaning function, its structure comprises main body (1), scraper (3), fluid intake (4), fluid issuing (5), residue floss hole (6), end cap (7), motor (8), main shaft (9), characterized by further comprising the columnar screen pack (2) with fluted (12) structure, motor (8) is installed on end cap (7) top, drive turning cylinder to drive scraper to rotate in screen pack, the inwall of scraping edge and touch screen pack when rotary of scraper, groove is positioned at the position of the perforation of screen pack, cave in outwardly from inwall, form the segment space that screen pack (2) upper blade can not touch.
The dyeing machine filter that has self-cleaning function provided by the invention, described groove (12) is V-shaped.
The dyeing machine filter that has self-cleaning function provided by the invention, described scraper is semilune, installs with the angle that relative level is clean, and the edge of scraping of its arc is touched mutually with screen pack in the time rotating.
The dyeing machine filter that has self-cleaning function provided by the invention, described scraper (3) is a scraper from upper quantity, scrapes edge simultaneously and cover position with holes on screen pack when scraper rotates.
The dyeing machine filter that has self-cleaning function provided by the invention, described power transmission shaft is made up of minor axis (13) and main shaft (9), connected with one heart by hitch bar (10) mutually, hitch bar (10) is a pair of separable plate, minor axis (13) is connected with motor, it is upper that scraper (3) is fixed on main shaft (9), by stent support and fixed main shaft.
The dyeing machine filter that has self-cleaning function provided by the invention, described main body (1) bottom is back taper, and residue floss hole (6) is positioned at main body (1) bottom, and residue floss hole (6) lower end is provided with valve (14).
The dyeing machine filter that has self-cleaning function provided by the invention, the opening at one end cap (7) main body covered (1) top is arranged at described main body (1) top, between end cap (7) and main body, be connected with bolt, after opening end cap (7), screen pack can take out from top, also end cap, motor (8) and the minor axis (13) connecting thereof can be removed from main body, main shaft and scraper also can be dismantled from main body (1).
The dyeing machine filter that has self-cleaning function provided by the invention, described main body (1) device has isobaric interface (11), isobaric interface (11) is installed in main body wall, and Bing Yihou road connects the master cylinder of dyeing machine, the fluid pressure in master cylinder and the filter of balance dyeing machine.
When motor, end cap and scraper are during in normal operating position, be positioned at the turning moment that the plate on minor axis disengages motor and be applied on the plate of main shaft one end, use the main shaft that rotates minor axis below.When motor, end cap and minor axis are in the lump when main body removes, because can directly separating between minor axis and main shaft, main shaft and scraper can independently be stayed in main body, or take out separately.
The screen pack that the present invention uses is columnar, has at least one groove (12) and protrudes in addition to the center of circle, on cylinder as shown in the top view of Fig. 3.Because scraper of the present invention (3) is placed in wall within screen pack (2), so the relative scraper of this groove caves in.In the time of the above-mentioned groove of scraper process, attached and draw and obtain the of short duration time because both separate in scraper and the residue between screen pack and get loose by folder, complement filter net liquid stream around, residue can be flushed away from scraper within the of short duration time separating of above-mentioned blade edge and screen pack, groove (12) on screen pack of the present invention is V-shaped, be conducive to residue and separate with groove, and fall into the residue floss hole (6) of container bottom in groove, discharge by valve (14).
Because the present invention improves screen pack, adopt and be with reeded screen pack, there is significant progress than existing dyeing machine filter, scraper is also improved simultaneously, and can adopt a half-moon-shaped scraper for quantity above, can more effectively remove the residue that excludes dye liquor on screen pack, the residue particularly screen pack inwall being sticked can be removed, and realization self cleaning screen pack, and do not need manually to clear up separately, improve greatly operating efficiency, also improved the cleaning effect to dye liquor, easy to operate.
Brief description of the drawings
Fig. 1 is the main diagram of section of the present invention.
Fig. 2 is schematic perspective view of the present invention.
Fig. 3 is the top view of screen pack and scraper.
In accompanying drawing:
1 main body
2 screen packs
3 scrapers
4 fluid intakes
5 fluid issuings
6 residue floss holes
7 end caps
8 motors
9 main shafts
10 hitch bars
11 isobaric interfaces
12 grooves
13 minor axises
14 valves
Detailed description of the invention
Below by embodiment, the invention will be further elaborated:
As shown in Figure 1, the main body 1 of the present embodiment, be provided with fluid issuing 5, fluid intake 4, residue floss hole 6, isobaric interface 11, main body top has an end cap 7, end cap top to drive the scraper 3 in main body 1 with a motor 8 and transmission component, the in-built screen pack 2 that is equipped with of main body 1, the layout of screen pack is across the direction of flow in main body 1.
Fluid intake is positioned at main body wall, and height is on screen pack.The liquid stream that enters main body is directed to the inwall of screen pack.Screen pack 2 is cylindrical shapes, is made up of sheet metal, has the tiny perforation that can allow liquid flow through on sheet metal, has the function that intercepts trapped substance in the time that dye liquor is flowed through.Scraper 3 is installed on the center of cylinder, the inwall of its edge touching cylinder.This scraper is arranged on the main shaft 9 being driven by motor, can rotate around cylinder center.The installation site that this main shaft is relative with cylindrical shape screen pack is concentric, when being rotated, can touch by scraper whole band hole areas of screen pack, the trapped substance that is attached on cylinder inner wall is blown off, or cut off until the volume energy of trapped substance by tiny perforation, to reach the effect of automatic cleaning.
When fluid enters after filter chamber, its screen pack is across whole direction of flow, so fluid sees through perforation on screen pack through screen pack.In fluid, the trapped substance of dirt can be blocked in perforation above, stagnates the upstream in screen pack.Scraper in rotation touches the trapped substance on screen pack, and trapped substance be dragged or be cut, be torn to its knife edge can away from the trapped substance less to volume from screen pack.Depend on its size, trapped substance chopped or can again stay on screen pack, or small to the perforation that is enough to pass through on screen pack.Part also can be precipitated to the bottom of filter chamber, and the rotating speed of scraper is also adjusted to being not enough to manufacture excessive turbulent flow, helps precipitation.
Fluid after filtering leaves container through the fluid issuing 5 in main body wall.Mixed for exempting to filter the fluid of clean fluid and filtered, the chamber between cylindrical shape screen pack outer wall and main body inner wall is only configured to, towards fluid issuing, to make it to being less than the upstream that can not return to screen pack in main body.
When trapped substance is struck off from filter, the thing that partly dams can be deposited on main body 1 bottom.Main body 1 bottom is back taper, makes the landing of residue energy to residue floss hole 6.Residue floss hole is positioned at main body 1 bottom, and connects valve 14, and the deposit in main body 1 can be discharged outside main body 1 in the time of valve open.
In embodiments of the invention, adopt the design of easy to disassemble and assemble to be user-friendly for maintenance, screen pack can be removed to clean or repair and replacement.For making main body 1 can be easy to cleaning, the top of main body 1 is open, and screen pack can be taken out from top.One end cap 7 is arranged at main body 1 top, with the opening at complete main body covered 1 top.The position that minor axis passes through end cap also has mechanically-sealing apparatus to prevent that fluid is from this seepage.These are all to process common Machine Design in sealed main body.Between end cap 7 and main body, be connected with bolt, remove after described bolt, end cap, motor 8 and the minor axis 13 connecting thereof can be removed from main body, further the screen pack in main body is split out from the opening at main body top.
A kind of novel dyeing machine filter provided by the invention, described isobaric interface 11 is installed in main body wall, and Bing Yihou road connects the master cylinder of dyeing machine, and object is the fluid pressure in balance master cylinder and filter.
Fig. 2 has shown three-dimensional cutaway view of the present invention.Main body cover in figure and screen pack by partly cut-away more preferably to show the layout of scraper.In embodiments of the invention, the shape of scraper is semilune, installs, to cover certain area of filter net with tilt some angles of relative level.Scraper is bolted together on main shaft.In an embodiment of the present invention, used five scraper to cover whole band hole area on screen pack, but the shape of scraper and number are not subject to the limits, very large raising the effect of striking off to residue on screen pack.
Fig. 3 has shown the setting between screen pack 2, scraper 3 and main shaft 9.Except the space at groove 12 places, the surface of scraper permanent contacted filter in the process of rotation.Groove 12 is positioned on screen pack, makes screen pack part outstanding outward from uniform cylindrical shape, produces the space that in screen pack, scraper can not cover.Height and the scraper of groove on screen pack is similar, and object, while making the position of the rotation arrival groove in scraper, is pressed from both sides residue attached and that draw between scraper and screen pack and can be departed from and be discharged from.

Claims (8)

1. one kind has the dyeing machine filter of self-cleaning function, its structure comprises main body (1), scraper (3), fluid intake (4), fluid issuing (5), residue floss hole (6), end cap (7), motor (8), main shaft (9), characterized by further comprising the columnar screen pack (2) with fluted (12) structure, motor (8) is installed on end cap (7) top, drive turning cylinder to drive scraper to rotate in screen pack, the inwall of scraping edge and touch screen pack when rotary of scraper, groove is positioned at the position of the perforation of screen pack, cave in outwardly from inwall, form the segment space that screen pack (2) upper blade can not touch.
2. a kind of dyeing machine filter that has self-cleaning function according to claim 1, is characterized in that described groove (12) is V-shaped.
3. a kind of dyeing machine filter that has self-cleaning function according to claim 1, is characterized in that described scraper is semilune, installs with the angle of inclination of relative level, and the edge of scraping of its arc is touched mutually with screen pack in the time rotating.
4. according to a kind of dyeing machine filter that has self-cleaning function described in claim 1 and 3, it is characterized in that described scraper (3) is the scraper of more than one quantity, when scraper rotates, scrape edge simultaneously and cover position with holes on screen pack.
5. a kind of dyeing machine filter that has self-cleaning function according to claim 1, it is characterized in that described power transmission shaft is made up of minor axis (13) and main shaft (9), connected with one heart by hitch bar (10) mutually, hitch bar (10) is a pair of separable plate, minor axis (13) is connected with motor, it is upper that scraper (3) is fixed on main shaft (9), by stent support and fixed main shaft.
6. a kind of dyeing machine filter that has self-cleaning function according to claim 1, it is characterized in that described main body (1) bottom is back taper, residue floss hole (6) is positioned at main body (1) bottom, and residue floss hole (6) lower end is provided with valve (14).
7. a kind of dyeing machine filter that has self-cleaning function according to claim 1, it is characterized in that the opening at an end cap (7) main body covered (1) top is arranged at described main body (1) top, between end cap (7) and main body, be connected with bolt, after opening end cap (7), screen pack can take out from top, also end cap, motor (8) and the minor axis (13) connecting thereof can be removed from main body, main shaft and scraper also can be dismantled from main body (1).
8. a kind of dyeing machine filter that has self-cleaning function according to claim 1, it is characterized in that described main body (1) device has isobaric interface (11), be installed in main body wall, Bing Yihou road connects the master cylinder of dyeing machine, the fluid pressure in master cylinder and the filter of balance dyeing machine.
CN201310046193.XA 2013-02-05 2013-02-05 There is the staining machine filter of self-cleaning function Active CN103966791B (en)

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CN103966791B CN103966791B (en) 2016-06-22

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104790154A (en) * 2015-03-27 2015-07-22 萧振林 Automatic broken wool filtering system and design method thereof
CN107059176A (en) * 2017-05-17 2017-08-18 晋中经纬恒腾纺机有限公司 A kind of automatic cleaning apparatus of ring spinner suction bellows filter screen
CN110699898A (en) * 2019-09-10 2020-01-17 何嘉豪 Vertical broken wool collection device who places
CN111041749A (en) * 2018-10-12 2020-04-21 盐城航辰纺织有限公司 Special filter equipment of dyeing machine weaves
CN111394899A (en) * 2019-12-31 2020-07-10 杭州宏事晟机械科技有限公司 Dyeing nozzle and dyeing machine

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202237492U (en) * 2011-08-19 2012-05-30 梁丽玲 Novel filter
CN102755774A (en) * 2011-04-28 2012-10-31 科万商标投资有限公司 Self-cleaning type filter and dyeing machine including same
CN203080277U (en) * 2013-02-05 2013-07-24 立信染整机械(深圳)有限公司 Dyeing machine filter with self-cleaning function

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102755774A (en) * 2011-04-28 2012-10-31 科万商标投资有限公司 Self-cleaning type filter and dyeing machine including same
CN202237492U (en) * 2011-08-19 2012-05-30 梁丽玲 Novel filter
CN203080277U (en) * 2013-02-05 2013-07-24 立信染整机械(深圳)有限公司 Dyeing machine filter with self-cleaning function

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104790154A (en) * 2015-03-27 2015-07-22 萧振林 Automatic broken wool filtering system and design method thereof
CN107059176A (en) * 2017-05-17 2017-08-18 晋中经纬恒腾纺机有限公司 A kind of automatic cleaning apparatus of ring spinner suction bellows filter screen
CN111041749A (en) * 2018-10-12 2020-04-21 盐城航辰纺织有限公司 Special filter equipment of dyeing machine weaves
CN110699898A (en) * 2019-09-10 2020-01-17 何嘉豪 Vertical broken wool collection device who places
CN111394899A (en) * 2019-12-31 2020-07-10 杭州宏事晟机械科技有限公司 Dyeing nozzle and dyeing machine

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