CN103965155B - A kind of preparation process of natural VE - Google Patents

A kind of preparation process of natural VE Download PDF

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Publication number
CN103965155B
CN103965155B CN201410147994.XA CN201410147994A CN103965155B CN 103965155 B CN103965155 B CN 103965155B CN 201410147994 A CN201410147994 A CN 201410147994A CN 103965155 B CN103965155 B CN 103965155B
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natural
preparation process
alcohol
temperature
esterification
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CN103965155A (en
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印建国
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Jiangsu Xi Xin Vitamin Co Ltd
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Jiangsu Xi Xin Vitamin Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D311/00Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings
    • C07D311/02Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings ortho- or peri-condensed with carbocyclic rings or ring systems
    • C07D311/04Benzo[b]pyrans, not hydrogenated in the carbocyclic ring
    • C07D311/58Benzo[b]pyrans, not hydrogenated in the carbocyclic ring other than with oxygen or sulphur atoms in position 2 or 4
    • C07D311/70Benzo[b]pyrans, not hydrogenated in the carbocyclic ring other than with oxygen or sulphur atoms in position 2 or 4 with two hydrocarbon radicals attached in position 2 and elements other than carbon and hydrogen in position 6
    • C07D311/723,4-Dihydro derivatives having in position 2 at least one methyl radical and in position 6 one oxygen atom, e.g. tocopherols

Abstract

The invention discloses a kind of preparation process of natural VE, including esterification, washing, cold crystallization, separation of solid and liquid, molecular distillation, column chromatography technique, the techniques such as quadratic component distillation.Molecular distillation technique and column chromatography technique are combined by the present invention, obtain the natural VE of higher degree, it is that filler carries out column chromatography purification natural VE that resin is adsorbed in the present invention, and the total content of obtained natural vitamin E product is 90% or more, and total recovery is 80% or more.By molecular distillation technique twice, by-product can be removed to greatest extent, obtain better quality, the high quality natural VE that color is more transparent, optical activity is qualified.The process route has the characteristics that few step, high income, operating condition are mild.Technological process can be greatly reduced, obtain the natural VE of high-purity, and yield higher, it is cost-effective.

Description

A kind of preparation process of natural VE
Technical field
The present invention relates to a kind of preparation processes of natural VE, especially obtain the preparation of high purity natural vitamin E Purifying technique.
Background technology
Natural VE, also referred to as natural tocopherol are a kind of antioxidant and nutritional agents of function admirable, have simultaneously The characteristics of bioactivity height, edible safety, it is widely used in the fields such as medicine, health products, food, cosmetics, becomes in recent years The hot spot product being concerned.
Natural VE is mainly the by-product from vegetable oil and fat refining process --- it is extracted in deodorization distillate, state There is the content of vitamin E in mixing vitamin E series of products 50%, 70%, 90% outside.The country has " natural VE concentration Oil " product, content is about 50%.Not only content is low, but also the product transparency is poor, and specific rotatory power is low, does not meet international market and wants It asks.Concentrated natural vitamin E is extracted from soybean oily distillate, can not only improve the comprehensive of the large grain and oil crop in China such as soybean Utility value is closed, but also the environmental problem caused by the discharge of distillate can be reduced.State based on natural tocopherol The advantageous natural conditions in inside and outside consumption market and China, purification natural tocopherol has extremely important from deodorization distillate Economic value and social reality meaning.
CN 103012351 disclose it is a kind of use alcohols, hydrocarbon solvent for extractant, with crude product natural VE press one Certainty ratio, in 40-60o C Lower mixed dissolution extraction is adjusted, 0-10 is cooled tooC is filtered after standing precipitation solid, by filtrate decompression Solvent is distilled off, obtains natural VE.It can will be greatly shortened the standing cold analysis time, and will naturally tieed up by this technique The content of raw element E improves 30-40 percentage points, but organic solvent used is more, generates a large amount of contaminated wastewaters.Patent It is disclosed in CN1253951A a kind of using supercritical CO2The method of extraction and concentrated natural vitamin E, including extraction and rectifying Tower multistage continuous separation technology, finally obtained content of vitamin E is 40-70%, but the yield of this law hands over low, only 48%- 65%, and supercritical CO2Extraction equipment requirement and costly.
Invention content
More purpose of the present invention is to be directed to current natural VE purification step, yield is low, and organic solvent is asked using more Topic, provides a kind of purifying technique of natural VE.Molecular distillation technique and column chromatography technique are combined, obtained more high-purity The natural VE of degree.
The present invention uses column chromatography to purify natural VE, obtained natural VE as filler to adsorb resin The total content of product is 90% or more, and tocopherol yield is 90% or more.The process route has few step, high income, operation item The mild feature of part.
The present invention adopts the following technical scheme that:
A kind of preparation process of natural VE, it is characterised in that the method includes the following steps:
(1)By soya fatty acid carry out under the conditions of the concentrated sulfuric acid with alcohol carry out esterification, washing 2 times with remove acid and Water-soluble substances, in 5-20oCrystalline material be separated by solid-liquid separation using the method for press filtration, obtains solid by C cold crystallizations For sterol crude product, liquid will be obtained in vapo(u)rizing temperature 120-130oC, operating pressure 1-10Pa, under the conditions of carry out molecular distillation, obtain It is natural VE crude product to obtain residual solution.
(2)Natural VE crude product is 2.5-5ml/min, temperature 25-30 in flow velocityoColumn chromatography is carried out under the conditions of C Then absorption uses desorbed solution to carry out in 5-10ml/min, temperature 25-30oIt is parsed under the conditions of C, efflux is day Right vitamin E concentrate,
(3)By natural VE concentrate in vapo(u)rizing temperature 180-220oC, operating pressure 1-10Pa carry out molecular distillation Purification obtains high-purity vitamin E.
Alcohol can select a kind of alcohol as esterification in methanol, ethyl alcohol, isopropanol in the esterification.
The molar ratio of alcohol and aliphatic acid is 4 in the esterification:1-6:1.
Use the ratio of water and reaction solution for 1 in the washing process:5-1:10.
Temperature is preferably 5-10 when the cold crystallizationoC。
Filler is macroporous absorbent resin in the Adsorption technique.
The macroporous absorbent resin is using the copolymer of styrene and divinylbenzene as the non-polar resin of skeleton.
Natural VE purifying technique using the present invention has the beneficial effect that:
Using column chromatography technology, especially resin column chromatography technique, technological process can be greatly reduced, obtain high-purity Natural VE, and yield higher is cost-effective.
By molecular distillation technique twice, by-product can be removed to greatest extent, and acquisition better quality, color are more saturating The high quality natural VE bright, optical activity is qualified.
Description of the drawings
Fig. 1 is the preparation technology flow chart of natural VE.
Specific implementation mode
It is further illustrated the present invention below by embodiment:
Embodiment 1
In soya fatty acid 1Kg input three-necked flasks, 95o C Material is cooled to 65 after water-bath vacuum outgaso C With Under, the concentrated sulfuric acid is added while stirring(20ml), methanol is added(340ml).Water-bath addition is warming up to 65o C , control temperature in the kettle 64-78 degree is stirred at reflux 60min. reflux and finishes, and material is added 90o C The above hot water 150ml, washing, discards water layer, by oil reservoir It is placed in 5o C Cold analysis under environment, crystallizes out phytosterol.Material is put into press filtration slot and carries out press filtration, obtains oily liquids.Oil Shape liquid is 120o C , distilled under pressure 1pa.Residual component is natural VE crude product after distillation, and purity is 48%。
Above-mentioned natural VE crude product is subjected to column chromatography using macropore non-polar resin, is 2.5ml/min in flow velocity, Temperature is 25oResin adsorption is carried out under the conditions of C, then uses eluent in 5ml/min 25oCarry out desorption under C, desorption attached liquid into Row molecular distillation, vapo(u)rizing temperature 180o C , pressure 1Pa obtains fraction and is high purity natural vitamin E, and purity reaches 97%, yield 50%.
Embodiment 2:
In soya fatty acid 1Kg input three-necked flasks, 95o C Material is cooled to 65 after water-bath vacuum outgaso C With Under, the concentrated sulfuric acid is added while stirring(20ml), methanol is added(240ml).Water-bath addition is warming up to 65o C , control temperature in the kettle 64-78o C It is stirred at reflux 60min. reflux to finish, material is added 90o C The above hot water 220ml, washing, discards water layer, by oil reservoir It is placed in 10o C Cold analysis under environment, crystallizes out phytosterol.Material is put into press filtration slot and carries out press filtration, obtains oily liquids.Oil Shape liquid is 130o C , distilled under pressure 5pa.Residual component is natural VE crude product after distillation, and purity is 40%。
Above-mentioned natural VE crude product is subjected to column chromatography using macropore non-polar resin, is 4ml/min, temperature in flow velocity Degree is 30oResin adsorption is carried out under the conditions of C, then uses eluent in 10ml/min 30oCarry out desorption under C, desorption attached liquid into Row molecular distillation, molecular distillation, vapo(u)rizing temperature 220o C , pressure 10Pa, obtain fraction and be high purity natural Vitamin E, purity reach 97%, yield 60%.
Embodiment 3:
In soya fatty acid 1Kg input three-necked flasks, 95o C Material is cooled to 65 after water-bath vacuum outgaso C With Under, the concentrated sulfuric acid is added while stirring(20ml), ethyl alcohol is added(440ml).Water-bath addition is warming up to 65o C controls temperature in the kettle 64-78o C It is stirred at reflux 60min. reflux to finish, material is added 90oCThe above hot water 300ml, washing, discards water layer, by oil reservoir It is placed in cold analysis under 10 degree of environment, crystallizes out phytosterol.Material is put into press filtration slot and carries out press filtration, obtains oily liquids.Oil Shape liquid is 120o C , distilled under pressure 10pa.Residual component is natural VE crude product after distillation, and purity is 52%。
Above-mentioned natural VE crude product is subjected to column chromatography using non-polar resin, is 5ml/min in flow velocity, temperature is 25oResin adsorption is carried out under the conditions of C, then uses eluent in 10ml/min 30oDesorption is carried out under C, desorption attached liquid is divided Son distillation, vapo(u)rizing temperature 200o C, pressure 5Pa, obtain fraction and are high purity natural vitamin E, and purity reaches 98%, Yield is 40%.

Claims (7)

1. a kind of preparation process of natural VE, it is characterised in that the method includes the following steps:
(1)By soya fatty acid carry out under the conditions of the concentrated sulfuric acid with alcohol carry out esterification, washing 3 times with remove acid and it is water-soluble Property substance, in 5-20oCrystalline material be separated by solid-liquid separation using the method for press filtration by C cold crystallizations, and it is steroid to obtain solid Alcohol crude product will obtain liquid in vapo(u)rizing temperature 120-130oMolecular distillation is carried out under the conditions of C, operating pressure 1-10Pa, is obtained residual Extraction raffinate is natural VE crude product;
(2)Natural VE crude product is 2.5-5ml/min, temperature 25-30 in flow velocityo Column chromatography suction is carried out under the conditions of C It is attached, then desorbed solution is used to carry out in 5-10ml/min, temperature 25-30oIt is parsed under the conditions of C, efflux is as natural Vitamin E concentrate;
(3)By natural VE concentrate in vapo(u)rizing temperature 180-220oC, operating pressure 1-10Pa carry out molecular distillation and purify To high-purity vitamin E.
2. a kind of preparation process of natural VE according to claim 1, it is characterised in that alcohol in the esterification It can select a kind of alcohol as esterification in methanol, ethyl alcohol, isopropanol.
3. a kind of preparation process of natural VE according to claim 1, it is characterised in that alcohol in the esterification Molar ratio with aliphatic acid is 4:1-6:1.
4. a kind of preparation process of natural VE according to claim 1, it is characterised in that adopted in the washing process It is 1 with the ratio of water and reaction solution:5-1:10.
5. a kind of preparation process of natural VE according to claim 1, it is characterised in that the temperature when cold crystallization Degree is preferably 5-10o C 。
6. a kind of preparation process of natural VE according to claim 1, it is characterised in that the Adsorption work Filler is macroporous absorbent resin in skill.
7. a kind of preparation process of natural VE according to claim 5, it is characterised in that the macroporous absorbent resin Using the copolymer of styrene and divinylbenzene as the non-polar resin of skeleton.
CN201410147994.XA 2014-04-15 2014-04-15 A kind of preparation process of natural VE Active CN103965155B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115010572A (en) * 2022-07-07 2022-09-06 广州美林生态科技有限公司 Method for extracting squalene and vitamin E

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1074217A (en) * 1993-01-14 1993-07-14 清华大学 From the vegetable oil refining by product, extract the novel process of vitamin-E and sterol
US5487817A (en) * 1993-02-11 1996-01-30 Hoffmann-La Roche Inc. Process for tocopherols and sterols from natural sources
CN1401644A (en) * 2002-09-19 2003-03-12 浙江大学 Process for extracting high content mixed tocopherol
CN1775771A (en) * 2005-06-28 2006-05-24 中谷天科(天津)生物工程有限公司 Method for extracting natural vitamin E from vegetable oil and fat refining and deodorizing distillate
CN101323607A (en) * 2007-06-13 2008-12-17 浙江医药股份有限公司新昌制药厂 Preparation of high content mixed tocopherols

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1074217A (en) * 1993-01-14 1993-07-14 清华大学 From the vegetable oil refining by product, extract the novel process of vitamin-E and sterol
US5487817A (en) * 1993-02-11 1996-01-30 Hoffmann-La Roche Inc. Process for tocopherols and sterols from natural sources
CN1401644A (en) * 2002-09-19 2003-03-12 浙江大学 Process for extracting high content mixed tocopherol
CN1775771A (en) * 2005-06-28 2006-05-24 中谷天科(天津)生物工程有限公司 Method for extracting natural vitamin E from vegetable oil and fat refining and deodorizing distillate
CN101323607A (en) * 2007-06-13 2008-12-17 浙江医药股份有限公司新昌制药厂 Preparation of high content mixed tocopherols

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