CN1039637C - Method for producing high-purity manganese carbonate by using pyrolusite - Google Patents

Method for producing high-purity manganese carbonate by using pyrolusite Download PDF

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Publication number
CN1039637C
CN1039637C CN94113105A CN94113105A CN1039637C CN 1039637 C CN1039637 C CN 1039637C CN 94113105 A CN94113105 A CN 94113105A CN 94113105 A CN94113105 A CN 94113105A CN 1039637 C CN1039637 C CN 1039637C
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pyrolusite
solution
carbonate
manganese carbonate
purity manganese
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CN1121049A (en
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杨健
李宗雄
贺万宁
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Changsha Research Institute Of Mining And Metallurgy ministry Of Metallurgical Industry
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Changsha Research Institute Of Mining And Metallurgy ministry Of Metallurgical Industry
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Abstract

The invention relates to a method for producing high-purity manganese carbonate by using pyrolusite. The method is characterized in that: removing calcium and magnesium impurities in pyrolusite by taking the pyrolusite as a raw material; reducing and leaching by using a proper reducing agent, removing potassium and sodium ions in the solution while leaching, and adding sulfide to purify and remove heavy metal ions in the leaching solution to obtain a qualified manganese sulfate solution; mixing the manganese sulfate solution and the carbonate solution, and preparing a precipitate product under optimized process conditions; washing and drying the product to obtain the high-purity manganese carbonate, which comprises the following main chemical components (%): mn 44-46, SO2- 4≤0.05、Ca≤0.03、Mg≤0.02、K≤0.01、Na≤0.01。

Description

Method with production of high-purity manganese carbonate with pyrolusite
The invention relates to the pyrolusite is the method that raw material is produced high-purity manganese carbonate.
The domestic production high-purity manganese carbonate is a raw material with manganese metal or synthetic Manganse Dioxide generally at present, and dissolving makes manganese nitrate solution in the salpeter solution system, produces as precipitation agent with the soluble carbon hydrochlorate then.Its shortcoming is synthetic Manganse Dioxide of feed metal manganese and nitric acid expensive price, the production cost height.In order to reduce production costs, be raw material with the ore, leaching in the sulphuric acid soln system is a valid approach.As day the disclosure specially permit flat 4-108614 and propose, be raw material with the pyrolusite, through reducing roasting, the sulphuric acid soln system leaches, and the soluble carbon hydrochlorate is made precipitation agent, makes manganous carbonate, its chemical ingredients (%): Mn 44.0~44.2.Ca 0.042~0.140, Mg 0.011~0.044, SO 4 2-0.59~1.51, Na 0.036~0.086, K 0.011~0.019.And for example Deutsches Reichs-Patent DE3408030A1 proposes, and is raw material with the pyrolusite, and through reducing roasting, the sulphuric acid soln system leaches, and sal volatile is made precipitation agent, makes manganous carbonate, and foreign matter content is (%): SO 4 2-0.7, Ca0.26, NH 4 +0.10.These patents all attempt to set up the method for low cost production highland manganous carbonate, but impurity SO in the product 4 2-, Ca, Mg, K, Na content is higher, can not satisfy the requirement of the required manganous carbonate of soft magnetic ferrite.
The objective of the invention is to set up a kind of is raw material with the pyrolusite, produces the method for high-purity manganese carbonate.It focuses on controlling impurity SO in the product 4 2-, Ca, Mg, K, Na content.
For achieving the above object, the main technical schemes of Ben Jiaoming is: in sulphuric acid soln pyrolusite is carried out preextraction and washup operation and remove Ca, Mg impurity, select for use Ca, reductive agent that the Mg foreign matter content is low to reduce leaching, the qualified manganese sulfate solution that obtains slowly mixes with carbonate solution, throw out makes high-purity manganese carbonate through washing, oven dry.Fig. 1 is seen in technical process of the present invention.The chemical ingredients of its raw material pyrolusite is (%): TMn 30~50, CaO 0.2~5.0, MgO 0.2~5.0, Al 2O 33~5, SiO 25~20, K 2O 0.5~3.0, Na 2O 0.5~3.0.
Technological process division of the present invention is as follows:
One, breeze is at acidity H 2SO 45~100g/l, solid-to-liquid ratio 1: 2~10,20~100 ℃ of temperature, preextraction under time 0.5~5h condition, impurity such as calcium, magnesium enter solution, and the manganese leaching yield is less than 1%.Then, at normal temperatures, with solid-to-liquid ratio 1: 2~10, the decantation solid-liquid separation is with deionized water washup 1~5 time.
Two, the pyrolusite ore pulp after washing imports leaching vat, selects for use to contain CaO less than 0.3%, and MgO reduces leaching less than 0.2% sulfide reductive agent.Its processing condition are: solid-to-liquid ratio 1: 2~10, and pyrolusite, reductive agent weight ratio 1: 0.5~2.0, sour ore deposit is than 3~0.5: 1,40~100 ℃ of temperature, time 1~10h.In the process that leaches, utilize that self component reacts to each other in the system, make potassium, sodium ion form title complex precipitation and solution separating.Add the ammoniacal liquor neutralization, leach ore pulp terminal point pH greater than 5.0.After solid-liquid separation, exceed standard as beavy metal impurity ion content in the supernatant liquor, then add sulfide (wherein CaO content is less than 0.3%, and MgO is less than 0.2%) removal of impurities.The manganese sulfate solution composition that makes is (g/l): Mn 2+40~100, Ca 0.01~0.05, and Mg 0.01~0.05, and K 0.03~0.1, and Na 0.02~0.1.
Three, the manganese sulfate solution and the carbonate solution of preparation is slowly mixed, control pH5~9,10~80 ℃ of temperature.The precipitated product that obtains deionized water wash 3~7 times, its solid-to-liquid ratio is 1: 3~10.Filter at last, dry, 50~100 ℃ of bake out temperatures.The high-purity manganese carbonate that makes can satisfy the requirement of the used manganous carbonate of soft magnetic ferrite, and its chemical ingredients is (%): Mn Cl -SO 4 2-SiO 2Al K Na Ca Mg Pb44-46≤0.01≤0.05≤0.01≤0.01≤0.01≤0.01≤0.03≤0.02≤0.01
Embodiment one:
Certain pyrolusite 70g, chemical ingredients (%): T Mn47.13, CaO 0.23, MgO 0.82, Al 2O 34.52, SiO 25.25, K 2O 1.32, Na 2O 0.60.Add sulfuric acid 6.0g, 80 ℃ of temperature, time 2.Oh, carry out preextraction; Its underflow is with solid-to-liquid ratio washup at normal temperatures in 1: 63 times.Pretreated pyrolusite under 90 ℃ of solid-to-liquid ratios 1: 3, temperature, is added sulfuric acid 150g, Na 2S (wherein CaO content is less than O.3%, and MgO is less than 0.2%) 80g, leach through reduction in 7 hours, leach liquor 463ml, contain Mn 2+58.8g/l, manganese yield 82.5%.
With above-mentioned manganese sulfate solution 300ml, under normal temperature, slowly join 338ml and contain NH 4HCO 3In the solution of 150g/l, the throw out that obtains makes high-purity manganese carbonate through washing, oven dry, and chemical ingredients is (%): Mn 45.45, SO 4 2-0.040, Ca 0.023, Mg<0.01, K≤0.01, Na≤0.02.
Embodiment two:
Above-mentioned pyrolusite 420g adds sulfuric acid 45.0g, 95 ℃ of temperature, time 2.0h, carries out preextraction.The preextraction underflow is with solid-to-liquid ratio 1: 5, washup at normal temperatures 2 times.Pretreated pyrolusite under 95 ℃ of solid-to-liquid ratios 1: 3, temperature, is added sulfuric acid 960g, grey black (wherein CaO content is less than 0.3%, and MgO is less than 0.2%) 480g, leaches through reduction in 8 hours, leach liquor 2.64l, contain Mn 2+57.3g/l, manganese yield 76.4%.
Get the manganese sulfate solution 300ml of preparation, slowly join 329ml at normal temperatures and contain NH 4HCO 3In the solution of 150g/l, the throw out that obtains makes high-purity manganese carbonate, chemical ingredients (%): Mn 44.69, SO through washing, oven dry 4 2-0.037, K≤0.01, Na≤0.02, Ca≤O.03, Mg≤0.02, Cl -≤ 0.01, SiO 2≤ 0.01, Al≤0.01, Pb≤O.01.
Advantage of the present invention is: the present invention is take pyrolusite as raw material, in the sulfuric acid solution system, leach, thus high purity carbonic acid Manganese. The used prices of raw and semifnished materials are cheap, can the decrease production cost; Products obtained therefrom is superior in quality, can satisfy soft magnet The oxysome requirement of manganese carbonate.

Claims (4)

1. one kind is the method that raw material is produced high-purity manganese carbonate with pyrolusite, it is characterized in that: be raw material with the pyrolusite, carry out sulfuric acid pre-treatment and washup operation and remove calcium, magnesium addition in the pyrolusite; Then with solid-to-liquid ratio 1: 2~10, pyrolusite, reductive agent weight ratio 1: 0.5~2.0, sour ore deposit is than 3~0.5: 1,40~100 ℃ of temperature, time 1~10h reduces leaching, and removes potassium, sodium ion in the solution with the form of title complex simultaneously; Ore pulp is through solid-liquid separation, removes heavy metal ion in the solution with sulfide, obtains qualified manganese sulfate solution; This manganese sulfate solution and carbonate solution is mixed, by optimizing processing condition, manganese and sulphate content in the control precipitated product; Precipitated product makes high-purity manganese carbonate through washing, oven dry.
2. the method for production high-purity manganese carbonate according to claim 1, the condition when it is characterized in that preextraction is: solid-to-liquid ratio 1: 2~10,20~100 ℃ of temperature, time 0.5~5h, ore pulp contains H 2SO 45~100g/l; The condition of washup operation is: solid-to-liquid ratio 1: 2~10, decant separates, washup 1~5 time.
3. the method for production high-purity manganese carbonate according to claim 1 is characterized in that selecting for use when reduction is leached containing CaO less than 0.3%, and MgO is less than 0.2% sulfide reductive agent.
4. the method for production high-purity manganese carbonate according to claim 1 is characterized in that the processing condition that precipitate manganous carbonate are: control PH5~9,10~80 ℃ of temperature.
CN94113105A 1994-10-18 1994-10-18 Method for producing high-purity manganese carbonate by using pyrolusite Expired - Fee Related CN1039637C (en)

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Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1074392C (en) * 1998-10-16 2001-11-07 清华大学 Method for preparing manganese carbonate from ferro manganese black soil
CN102070198B (en) * 2011-02-28 2012-09-05 湖南科技大学 Method for preparing high-purity manganese sulfate and high-purity manganese carbonate by reduction leaching of pyrolusite through scrap iron
CN102560106A (en) * 2012-02-13 2012-07-11 中国科学院唐山高新技术研究与转化中心 Method for pre-removal of magnesium from magnesium-enriched low grade pyrolusite
CN103011296B (en) * 2012-12-07 2014-12-10 中信大锰矿业有限责任公司 Production process for high purity manganese sulfate through reduction with pyrolusite powder as raw material
CN103757277A (en) * 2013-12-29 2014-04-30 四川师范大学 Method for re-leaching waste residue generated through leaching manganese carbonate ore with sulfuric acid
CN105152152B (en) * 2015-09-22 2017-09-01 赵阳臣 The method that middle-low grade manganese spar prepares high-purity manganese carbonate and byproduct
CN105668641B (en) * 2016-03-04 2017-06-20 东北大学 A kind of method that sulfuric acid roasting direct pyrolusite prepares manganese sulfate solution
CN108910956A (en) * 2018-07-17 2018-11-30 重庆上甲电子股份有限公司 A method of soft magnetism mangano-manganic oxide is produced using aniline reduction electrolytic manganese anode mud
CN108910958A (en) * 2018-07-17 2018-11-30 重庆上甲电子股份有限公司 A method of manganese sulfate is produced using aniline reduction electrolytic manganese anode mud
CN109097578A (en) * 2018-07-17 2018-12-28 重庆上甲电子股份有限公司 A method of manganese carbonate is produced using aniline reduction electrolytic manganese anode mud
CN108910959A (en) * 2018-07-18 2018-11-30 重庆上甲电子股份有限公司 A method of manganese sulfate is produced using hydroquinone reduction electrolytic manganese anode mud
CN109095503A (en) * 2018-07-18 2018-12-28 重庆上甲电子股份有限公司 A method of manganese carbonate is produced using hydroquinone reduction electrolytic manganese anode mud
CN108910957A (en) * 2018-07-18 2018-11-30 重庆上甲电子股份有限公司 A method of soft magnetism mangano-manganic oxide is produced using hydroquinone reduction electrolytic manganese anode mud
CN111607704A (en) * 2020-06-22 2020-09-01 长沙矿冶研究院有限责任公司 Treatment process of waste desulfurizer
CN112553468B (en) * 2020-12-18 2022-08-23 南方锰业集团有限责任公司 Method for producing high-purity manganese sulfate by adopting metal manganese anode mud
CN112607782B (en) * 2020-12-18 2022-10-14 南方锰业集团有限责任公司 Method for preparing battery-grade high-purity manganese sulfate by using metal manganese anode slime
CN112939090B (en) * 2021-05-14 2021-08-24 蜂巢能源科技有限公司 Manganese sulfate purification and crystallization method
CN114057228A (en) * 2021-12-01 2022-02-18 贵州大龙汇成新材料有限公司 Low-sulfur superfine manganese carbonate and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2625462A (en) * 1948-12-16 1953-01-13 Reginald S Dean Processes for producing manganese carbonate
DE3408033A1 (en) * 1984-03-05 1985-09-12 Hoechst Ag, 6230 Frankfurt CONTINUOUS PROCESS FOR PRODUCING MANGANIUM CARBONATE

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2625462A (en) * 1948-12-16 1953-01-13 Reginald S Dean Processes for producing manganese carbonate
DE3408033A1 (en) * 1984-03-05 1985-09-12 Hoechst Ag, 6230 Frankfurt CONTINUOUS PROCESS FOR PRODUCING MANGANIUM CARBONATE

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