CN103962390B - Tension force and draught pressure synthetic setting method in VC roller planisher wet jetting piles process - Google Patents

Tension force and draught pressure synthetic setting method in VC roller planisher wet jetting piles process Download PDF

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CN103962390B
CN103962390B CN201310031951.0A CN201310031951A CN103962390B CN 103962390 B CN103962390 B CN 103962390B CN 201310031951 A CN201310031951 A CN 201310031951A CN 103962390 B CN103962390 B CN 103962390B
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parameter
roller
roll
tensile stress
force
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CN103962390A (en
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魏圣明
柯阳林
白云武
陈东辉
白振华
马续创
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QINHUANGDAO YANSHAN UNIVERSITY TECHNOLOGY DEVELOPMENT GENERAL Co Ltd
Baoshan Iron and Steel Co Ltd
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QINHUANGDAO YANSHAN UNIVERSITY TECHNOLOGY DEVELOPMENT GENERAL Co Ltd
Baoshan Iron and Steel Co Ltd
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Abstract

Tension force and draught pressure synthetic setting method in a kind of VC roller planisher wet jetting piles process, belong to control field.Be included in planisher computer for controlling and carry out relevant parameter setting, computer for controlling is according to the related data obtained from its input equipment or higher level's computer or production plan, according to coiling temperature setup pattern, method or setup parameter, control each operational factor of planisher, it is according to equipment, technique, mass parameter, set each initial value and optimizing step-length, " rolling is being stablized as optimization object function, using production board shape and mechanical performance and surface roughness all qualified " as under the prerequisite of constraints, the metal pattern parameter of three parts such as draught pressure and front and back tension force is integrally coordinated to set, setting is optimized to roll-force and front and back tension force, under the prerequisite ensureing product mechanical performance, improve product mechanical performance, the Comprehensive Control ability of plate shape and surface quality, while guarantee production efficiency, improve the quality of products.

Description

Tension force and draught pressure synthetic setting method in VC roller planisher wet jetting piles process
Technical field
The invention belongs to metal machining field, particularly relate to a kind of control method for metallic plate series products production equipment.
Background technology
Along with the demand of the industries such as household electrical appliance, automobile, electronics, building, shipbuilding, military project, space flight increases, strip manufacture obtains fast development.Nowadays, strip ratio has become one of important symbol of the national steel and iron industry level of measurement one.
And it is smooth as the procedure closest to finished product in cold rolled sheet production, mechanical property and the type quality of product after annealing not only can be ensured by the percentage elongation and plate shape controlling band, and certain roughness can be formed at belt steel surface, reach the object improving band steel paintability and forming property.
What require aspects such as band steel mechanical property, plate shape, surface quality along with user improves constantly, and the importance of smooth operation shows especially out day by day.
Skin pass mill group is the finishing equipment improving surface quality of strips.
In the past, the method that the setting of on-the-spot skin pass rolling technological parameter mainly relies on form to combine with operative employee's experience, the stability of product quality cannot ensure.Over nearly 10 years, the raising required along with user, scene is progressively moved towards smooth production models, automatic improving.
For VC roller skin pass mill group, in process of production, the parameter of setting is needed to mainly contain three classes: (1) roller system parameter: mainly comprise the static roller system parameters such as the roll shape curve of the roller system dynamic parameter such as the work roll bending power of skin pass mill group, VC roller oil pressure and working roll and backing roll, work roll surface roughness; (2) metal pattern parameter: mainly comprise draught pressure and front and back tension force; (3) technological lubrication system: mainly comprise the quality of leveling precision, flow, concentration and initial temperature etc.
And the index of smooth rear product needed examination generally has three kinds: (1) plate shape; (2) mechanical performance; (3) belt steel surface roughness.
In the past, at the scene in production process, under the prerequisite that technological lubrication system is given, the control of plate shape and belt steel surface roughness is almost placed one's entire reliance upon roller system parameter, the setting of metal pattern parameter is then often main it is considered that mechanical performance problems, then considers less to plate shape and belt steel surface roughness.
In fact, for VC roller skin pass mill group, be not the result of roller system parameter independent role the plate shape of finished product band and belt steel surface roughness, and closely related with metal pattern parameter.
Although the optimization of the roller system parameter such as roll shape curve, work roll surface roughness of the work roll bending power of skin pass mill group, VC roller oil pressure, working roll and backing roll can change exit plate shape and the surface roughness of unit band largely, but this change is based on specific metal pattern parameter, and the degree that can change is limited instead of unlimited.If metal pattern setting parameter is seriously unreasonable, beyond the limit of power that roller system parameter can regulate and control, so will generates underproof product, cause degradation, bring larger economic loss to unit.Such as, if draught pressure and tension force set unreasonable, make percentage elongation get lower limit under the prerequisite meeting mechanical performance, just likely make the replication rate of roughness on the low side, thus cause finished product roughness less than normal.Especially, for wet jetting piles rolling, the setting of metal pattern parameter is except must considering the quality index such as plate shape, mechanical performance, surface roughness, also rolling stability must be considered, can not occur the problems such as skidding, vibration, this is and the different place of dry skin pass rolling, and often easily ignore by scene, cause rolling unstable, influence of rolled efficiency and product quality.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of tension force and draught pressure synthetic setting method in VC roller planisher wet jetting piles process, it is under the prerequisite ensureing product mechanical performance, fully in conjunction with the apparatus characteristic of VC roller skin pass mill group and the process characteristic of wet jetting piles rolling, not only consider the mechanical performance of product and the control problem of plate shape and surface quality, and take into account rolling stability, can improve the quality of products while guarantee production efficiency.
Technical scheme of the present invention is: provide a kind of tension force and draught pressure synthetic setting method in VC roller planisher wet jetting piles process, be included in the setting carrying out relevant parameter in the computer for controlling of planisher, described computer for controlling is according to the related data obtained from its input equipment or higher level's computer or production plan, according to presetting control model, method or setup parameter, control each operational factor of planisher; It is characterized in that described synthetic setting method comprises the following steps:
A () collects the apparatus characteristic parameter of VC roller skin pass mill group;
B () collects the crucial rolling technological parameter of the band treating synthetic setting metal pattern parameter;
C () collects the key quality parameters treating the band of synthetic setting metal pattern parameter;
D dynamic roller system parameter is set in ground state by ();
(e) setting draught pressure initial value rear tensile stress initial value front tensile stress initial value slip factor initial value ψ 0and optimizing step delta P, Δ σ 0, Δ σ 1;
(f) setting roll-force optimizing pilot process parameter k 1, and make k 1=1;
G () makes roll-force P=P 0+ k 1Δ P;
Tensile stress optimizing pilot process parameter k after (h) setting 2, and make k 2=1;
(i) tensile stress σ after order 000+ k 2Δ σ 0
Tensile stress optimizing pilot process parameter k before (j) setting 3, and make k 3=1;
Tensile stress σ before (k) order 110+ k 3Δ σ 1;
L () calculates the percentage elongation ε under current roll-force, front and back tensile stress;
M () judges inequality ε min< ε < ε maxset up? as set up, then proceed to step (n); Otherwise, proceed to step (u);
N () calculates outlet band steel roughness Ra s, its calculation expression is
Ra s = &eta; 1 ( 1 - a h H - a h &prime; H 2 ) e a &epsiv; &epsiv; i Ra r e B L L + &eta; 2 th ( &beta; k h i ) e &beta; k &sigma; s th ( &beta; &epsiv; &epsiv; ) Ra s 0 ;
O () judges inequality R a min<Ra s<Ra maxset up? as set up, then proceed to step (p), otherwise, proceed to step (u);
P () utilizes roll elastic deformation model to calculate toe-out stress distribution σ 1i;
Q () judges inequality does (wherein, E is the elastic modelling quantity of band, v is the Poisson's ratio of band) set up? as set up, then proceed to step (t), otherwise, proceed to step (r);
R () calculates the value of slip factor ψ;
S () judges inequality ψ < ψ 0set up? if set up, then make ψ 0=ψ, optimum roll-force P y=P, optimum backward pull σ 0y0, optimum forward pull σ 1y1, proceed to step (t); Otherwise, directly proceed to step (t);
T () judges inequality set up? if inequality is set up, then make k 3=k 3+ 1 proceeds to step (k); Otherwise proceed to step (u);
U () judges inequality set up? if inequality is set up, then make k 2=k 2+ 1 proceeds to step (i); Otherwise proceed to step (v);
(v) judge inequality set up? if inequality is set up, then make k 1=k 1+ 1 proceeds to step (g); Otherwise proceed to step (w);
W () exports optimum roll-force P y, optimum after tensile stress σ 0y, optimum before tensile stress σ 1y.
Concrete, the apparatus characteristic parameter of described VC roller skin pass mill group, at least comprises working roll and backing roll diameter D w, D b, working roll and backing roll original roller type Distribution Value Δ D wi, Δ D bi, working roll and backing roll barrel length L 1, L 2, inside and outside working roll roll-bending cylinder apart from L 21, l 22, housing screw center square l 1, inside and outside roller allows maximum positive bending roller force with the maximum negative bending roller force that inside and outside roller allows with vC roller maximum oil pressure p allowable max, draught pressure allow maximum P max, working roll roll surface roughness setting value Ra r, working roll rolling milimeter number L, exit plate surface roughness roll copying part mid frame band inlet thickness influence coefficient a h, a h', the inlet thickness influence coefficient β of rack outlet plate surface roughness heredity part mid frame band h, rack outlet plate surface roughness heredity part and the material influence coefficient a of last frame band in copying part k, β k, rack outlet plate surface roughness heredity part and percentage elongation rate influence coefficient α in roll copying part ε, β εwith unit equipment properties influence parameter η 1, η 2.
Collect the crucial rolling technological parameter of the band treating synthetic setting metal pattern parameter described in it, at least comprise the thickness cross direction profiles value H of strip material i, supplied materials roughness Ra s0, incoming profile cross direction profiles value L i, the tensile stress lower limit σ that specifies of the width B of band, product mix minwith the tensile stress higher limit σ that product mix specifies max.
Further, the cross direction profiles value L of the incoming profile described in it ivalue, if there is the actual plate shape value shown by sour rolling mill plate profile instrument, just get actual plate shape value; If there is no actual value, then think that incoming profile is good.
More specifically, if described incoming profile is good, then get the cross direction profiles value L of incoming profile i=0.
Treat the key quality parameters of the band of synthetic setting metal pattern parameter described in it, at least comprise the maximum plate shape SHAPE* of permission; The maximum percentage elongation ε allowed max; The minimum percentage elongation ε allowed min; The maximum permissible value Ra of belt steel surface roughness smaxwith the minimum permissible value Ra of belt steel surface roughness smin.
Dynamic roller system parameter described in it is set in ground state, comprises following settings step
VC roller oil pressure p is set to
By interior bending roller force S 1be set to
By outer bending roller force S 2be set to
Described synthetic setting method is under the prerequisite ensureing product mechanical performance, adopt Comprehensive Control product mechanical performance, plate shape, surface quality take into account the method for rolling stability, fully in conjunction with the apparatus characteristic of VC roller skin pass mill group and the process characteristic of wet jetting piles rolling, not only consider the mechanical performance of product and the control problem of plate shape and surface quality, and take into account rolling stability, while guarantee production efficiency, can improve the quality of products.
Described synthetic setting method " using stable for rolling as optimization object function, using production board shape and mechanical performance and surface roughness all qualified " as under the prerequisite of constraints, the metal pattern parameter of three parts such as draught pressure and front and back tension force is integrally coordinated to set, by system optimizing pattern, while guarantee production efficiency, improve the quality of products.
Compared with the prior art, advantage of the present invention is:
1. adopt Comprehensive Control product mechanical performance, plate shape, surface quality take into account the method for rolling stability first, under the prerequisite ensureing product mechanical performance, fully in conjunction with the apparatus characteristic of VC roller skin pass mill group and the process characteristic of wet jetting piles rolling, not only consider the mechanical performance of product and the control problem of plate shape and surface quality, and take into account rolling stability;
2. can improve the Comprehensive Control ability of product mechanical performance, plate shape and surface quality;
3. ensure that rolling is stablized, ensure that production efficiency.
Accompanying drawing explanation
Fig. 1 is the process blocks schematic diagram of synthetic setting method of the present invention;
Fig. 2 is the tensile stress schematic diagram adopting technical solution of the present invention to symbolize oralia shape in embodiment;
Fig. 3 is the tensile stress schematic diagram adopting conventional solution to symbolize oralia shape in embodiment;
Fig. 4 is the tensile stress schematic diagram adopting technical solution of the present invention to symbolize oralia shape in another embodiment;
Fig. 5 is the tensile stress schematic diagram adopting conventional solution to symbolize oralia shape in another embodiment.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention will be further described.
In Fig. 1, technical scheme of the present invention provides a kind of tension force and draught pressure synthetic setting method in VC roller planisher wet jetting piles process, be included in the setting carrying out relevant parameter in the computer for controlling of planisher, described computer for controlling is according to the related data obtained from its input equipment or higher level's computer or production plan, according to presetting control model, method or setup parameter, control each operational factor of planisher; It is characterized in that described synthetic setting method comprises the following steps:
A () collects the apparatus characteristic parameter of VC roller skin pass mill group;
B () collects the crucial rolling technological parameter of the band treating synthetic setting metal pattern parameter;
C () collects the key quality parameters treating the band of synthetic setting metal pattern parameter;
D dynamic roller system parameter is set in ground state by ();
(e) setting draught pressure initial value rear tensile stress initial value front tensile stress initial value slip factor initial value ψ 0and optimizing step delta P, Δ σ 0, Δ σ 1;
(f) setting roll-force optimizing pilot process parameter k 1, and make k 1=1;
G () makes roll-force P=P 0+ k 1Δ P;
Tensile stress optimizing pilot process parameter k after (h) setting 2, and make k 2=1;
(i) tensile stress σ after order 000+ k 2Δ σ 0
Tensile stress optimizing pilot process parameter k before (j) setting 3, and make k 3=1;
Tensile stress σ before (k) order 110+ k 3Δ σ 1;
L () calculates the percentage elongation ε under current roll-force, front and back tensile stress;
M () judges inequality ε min< ε < ε maxset up? as set up, then proceed to step (n); Otherwise, proceed to step (u);
N () calculates outlet band steel roughness Ra s, its calculation expression is
Ra s = &eta; 1 ( 1 - a h H - a h &prime; H 2 ) e a &epsiv; &epsiv; i Ra r e B L L + &eta; 2 th ( &beta; k h i ) e &beta; k &sigma; s th ( &beta; &epsiv; &epsiv; ) Ra s 0 ;
O () judges inequality R a min<Ra s<Ra maxset up? as set up, then proceed to step (p), otherwise, proceed to step (u);
P () utilizes roll elastic deformation model to calculate toe-out stress distribution σ 1i;
Q () judges inequality does (wherein, E is the elastic modelling quantity of band, v is the Poisson's ratio of band) set up? as set up, then proceed to step (t), otherwise, proceed to step (r);
R () calculates the value of slip factor ψ;
S () judges inequality ψ < ψ 0set up? if set up, then make ψ 0=ψ, optimum roll-force P y=P, optimum backward pull σ 0y0, optimum forward pull σ 1y1, proceed to step (t); Otherwise, directly proceed to step (t);
T () judges inequality set up? if inequality is set up, then make k 3=k 3+ 1 proceeds to step (k); Otherwise proceed to step (u);
U () judges inequality set up? if inequality is set up, then make k 2=k 2+ 1 proceeds to step (i); Otherwise proceed to step (v);
(v) judge inequality set up? if inequality is set up, then make k 1=k 1+ 1 proceeds to step (g); Otherwise proceed to step (w);
W () exports optimum roll-force P y, optimum after tensile stress σ 0y, optimum before tensile stress σ 1y.
Concrete, the apparatus characteristic parameter of described VC roller skin pass mill group, at least comprises work roll diameter D wwith backing roll diameter D b, working roll original roller type Distribution Value Δ D wiwith backing roll original roller type Distribution Value Δ D bi, working roll barrel length L 1with backing roll barrel length L 2, in working roll roll-bending cylinder apart from l 21, the outer roll-bending cylinder of working roll is apart from l 22, housing screw center square l 1, interior roller allows maximum positive bending roller force and outer roller allows maximum positive bending roller force the maximum negative bending roller force that interior roller allows and the maximum negative bending roller force that outer roller allows vC roller maximum oil pressure p allowable max, draught pressure allow maximum P max, working roll roll surface roughness setting value Ra r, working roll rolling milimeter number L, exit plate surface roughness roll copying part mid frame band inlet thickness influence coefficient a h, a h', the inlet thickness influence coefficient β of rack outlet plate surface roughness heredity part mid frame band h, rack outlet plate surface roughness heredity part and the material influence coefficient a of last frame band in copying part k, β k, rack outlet plate surface roughness heredity part and percentage elongation rate influence coefficient α in roll copying part ε, β εwith unit equipment properties influence parameter η 1, η 2.
Collect the crucial rolling technological parameter of the band treating synthetic setting metal pattern parameter described in it, at least comprise the thickness cross direction profiles value H of strip material i, supplied materials roughness Ra s0, incoming profile cross direction profiles value L i, the tensile stress lower limit σ that specifies of the width B of band, product mix minwith the tensile stress higher limit σ that product mix specifies max.
Further, the cross direction profiles value L of the incoming profile described in it ivalue, if there is the actual plate shape value shown by sour rolling mill plate profile instrument, just get actual plate shape value; If there is no actual value, then think that incoming profile is good.
More specifically, if described incoming profile is good, then get the cross direction profiles value L of incoming profile i=0.
Treat the key quality parameters of the band of synthetic setting metal pattern parameter described in it, at least comprise the maximum plate shape SHAPE* of permission; The maximum percentage elongation ε allowed max; The minimum percentage elongation ε allowed min; The maximum permissible value Ra of belt steel surface roughness smaxwith the minimum permissible value Ra of belt steel surface roughness smin.
Dynamic roller system parameter described in it is set in ground state, comprises following settings step
VC roller oil pressure p is set to
By interior bending roller force S 1be set to
By outer bending roller force S 2be set to
Described synthetic setting method is under the prerequisite ensureing product mechanical performance, adopt Comprehensive Control product mechanical performance, plate shape, surface quality take into account the method for rolling stability, fully in conjunction with the apparatus characteristic of VC roller skin pass mill group and the process characteristic of wet jetting piles rolling, not only consider the mechanical performance of product and the control problem of plate shape and surface quality, and take into account rolling stability, while guarantee production efficiency, can improve the quality of products.
Described synthetic setting method " using stable for rolling as optimization object function, using production board shape and mechanical performance and surface roughness all qualified " as under the prerequisite of constraints, the metal pattern parameter of three parts such as draught pressure and front and back tension force is integrally coordinated to set, while guarantee production efficiency, improve the quality of products.
Because this block diagram adopts standard drawing standard and pattern of annotated information in the industry to draw, those skilled in the art understands its implication and statement with can having no contrary opinion completely, therefore the concrete meaning of each step flow process is no longer carefully stated.
Professional knowledge in the device structure/formation, skin pass rolling technique etc. of skin pass mill group, " skin pass rolling the process modeling " (work such as Bai Zhenhua, Liu Hongmin can published with reference to metallurgical industry publishing house, on January 1st, 2010, the 1st edition), no longer describe at this.
Prior art often can only to product mechanical performance, plate shape, surface quality wherein one control separately, the present invention is then not enough for this, adopt Comprehensive Control product mechanical performance, plate shape, surface quality take into account the method for rolling stability first, will produce two beneficial effects below: the Comprehensive Control ability of (1) raising product mechanical performance, plate shape and surface quality; (2) ensure that rolling is stablized, ensure that production efficiency.
The 1550CAL skin pass mill group of applicant place enterprise, in wet jetting piles transformation process, adopts the technical program to be optimized setting to roll-force and front and back tension force, through scene application, respond well.
Its spot sampling check result is as shown in table 1, this table shows the sampling observation value of execute-in-place work in the XX X month 15 to the X month 30 to 80 coiled strips after this unit adopts technical scheme described in this patent.
Table 1 spot sampling check result
Sequence number Entrance reel number Percentage elongation/% Roughness/um Wave high/mm Wave distance/mm Suddenly degree of completing/% Slippery conditions Up to standard
1 108676600 0.99 1.37 2 300 0.67 Nothing Be
2 108676400 1.18 1.32 2 300 0.67 Nothing Be
3 108676300 1.19 1.15 2 300 0.67 Nothing Be
4 536214000 0.48 0.94 2 300 0.67 Nothing Be
5 108667200 0.51 0.91 2 400 0.50 Nothing Be
6 109130700 0.98 1.2 2 300 0.67 Nothing Be
7 536355000 0.64 1.12 1 320 0.31 Nothing Be
8 536355100 0.47 1.20 1 300 0.33 Nothing Be
9 322902000 0.98 1.26 1.5 300 0.50 Nothing Be
10 109221000 1.18 1.12 2.2 350 0.63 Nothing Be
11 109584300 1.18 1.08 2.5 400 0.63 Nothing Be
12 109258000 1.17 1.05 2.5 380 0.66 Nothing Be
13 109216500 0.98 0.85 2 280 0.71 Nothing Be
14 108917500 0.62 1.13 2 400 0.50 Nothing Be
15 322907200 1.14 1.21 1 400 0.25 Nothing Be
16 109584200 1.17 1.26 2.3 420 0.55 Nothing Be
17 109220800 1.18 1.27 2 400 0.50 Nothing Be
18 536255200 0.65 1.19 2 300 0.67 Nothing Be
19 536229900 0.76 1.02 2 300 0.67 Nothing Be
20 536230000 0.79 1.04 2.5 300 0.83 Nothing Be
21 536300710 0.79 1.06 2.5 330 0.76 Nothing Be
22 210930900 0.78 1.11 2 300 0.67 Nothing Be
23 210939800 0.78 1.15 2 300 0.67 Nothing Be
24 210939700 0.77 1.05 2.5 330 0.76 Nothing Be
25 210931400 0.79 0.95 2.2 280 0.79 Nothing Be
26 210931600 0.79 1.01 2 300 0.67 Nothing Be
27 210939620 0.78 1.03 2.2 280 0.79 Nothing Be
28 210931700 0.72 1.02 2.8 300 0.93 Nothing Be
29 210930800 0.79 1.1 2.2 280 0.79 Nothing Be
30 536349010 0.70 0.95 2.8 350 0.80 Nothing Be
31 323369400 0.98 1.03 2.2 300 0.73 Nothing Be
32 536640100 0.98 1.07 2.2 280 0.79 Nothing Be
33 536639900 0.99 1.2 2.2 280 0.79 Nothing Be
34 322900900 0.79 0.97 3 400 0.75 Nothing Be
35 323370700 0.78 0.99 3 400 0.75 Nothing Be
36 322901000 0.78 0.91 3 400 0.75 Nothing Be
37 323370300 0.98 0.95 3 400 0.75 Nothing Be
38 323370000 0.97 0.91 3 400 0.75 Nothing Be
39 322900700 0.98 1.30 2.5 400 0.63 Nothing Be
40 323369500 0.98 1.20 3 400 0.75 Nothing Be
41 323369600 0.98 1.20 3 400 0.75 Nothing Be
42 323369900 0.97 1.10 3 400 0.75 Nothing Be
43 210927100 0.78 1.12 3.1 325 0.95 Nothing Be
44 210927720 0.72 1.03 3 320 0.94 Nothing Be
45 210927500 0.71 1.13 3 310 0.97 Nothing Be
46 210926300 0.78 1.08 2.8 300 0.93 Nothing Be
47 210926500 0.78 1.17 2.8 300 0.93 Nothing Be
48 210926000 0.79 0.91 2.9 320 0.91 Nothing Be
49 210929400 0.69 1.11 3 350 0.86 Nothing Be
50 210929100 0.97 1.15 2 300 0.67 Nothing Be
51 211122400 0.79 0.95 3.0 380 0.92 Nothing Be
52 210929500 0.79 1.03 3.0 400 0.88 Nothing Be
53 210929200 0.97 1.23 2 300 0.67 Nothing Be
54 210927800 0.79 1.20 3 400 0.75 Nothing Be
55 211122200 0.78 0.95 2 300 0.67 Nothing Be
56 211122100 0.79 0.99 2 300 0.67 Nothing Be
57 535983600 0.97 0.88 2 300 0.67 Nothing Be
58 535848200 0.77 0.89 2.5 280 0.89 Nothing Be
59 535983500 0.99 1.07 2 300 0.67 Nothing Be
60 323386300 1.19 0.85 2 300 0.67 Nothing Be
61 323386100 1.39 0.91 2 300 0.67 Nothing Be
62 323386400 1.18 0.93 2 300 0.67 Nothing Be
63 109599200 1.14 1.05 2 300 0.67 Nothing Be
64 323386200 1.26 1.03 2 300 0.67 Nothing Be
65 536812100 0.79 1.07 2 300 0.67 Nothing Be
66 323385800 1.38 1.10 2 300 0.67 Nothing Be
67 323386000 1.37 1.12 2 300 0.67 Nothing Be
68 536150600 0.98 1.25 2.5 300 0.83 Nothing Be
69 210930700 0.81 1.21 2.5 300 0.83 Nothing Be
70 109682500 1.39 1.08 2.2 300 0.73 Nothing Be
71 110003100 1.19 1.10 3 400 0.75 Nothing Be
72 110003400 1.20 1.25 2 400 0.50 Nothing Be
73 536615900 1.19 1.07 2 400 0.50 Nothing Be
74 110003500 1.19 1.21 2 400 0.50 Nothing Be
75 323388800 1.19 1.08 1 300 0.33 Nothing Be
76 536858000 0.79 1.01 1.1 330 0.33 Nothing Be
77 323390200 0.89 0.87 2 350 0.57 Nothing Be
78 323388700 1.20 1.03 1 320 0.31 Nothing Be
79 323387300 1.39 1.12 1 300 0.33 Nothing Be
80 110048400 1.18 1.05 2 300 0.67 Nothing Be
Can be found out by table 1, after adopting technical scheme described in the application, product percentage elongation, roughness, plate shape three indexs all reach user's requirement, and ensure that the object of stable rolling.
In order to the application process of further instruction correlation technique of the present invention, existing for the 1550VC skin pass mill group of applicant enterprise, introduce the control procedure of 1550VC skin pass mill group tandem mills soft reduction process in detail.
Embodiment 1
Adopt block flowsheet shown in Fig. 1.
In step (a)., collect the apparatus characteristic parameter of VC roller skin pass mill group, mainly comprise:
Work roll diameter DW and backing roll diameter Db is respectively:
D w=530mm,D b=1400mm;
Working roll original roller type Distribution Value Δ D wiwith backing roll original roller type Distribution Value Δ D bibe respectively:
ΔD wi=0,ΔD bi=0;
Working roll barrel length L 1with backing roll barrel length L 2be respectively:
L 1=1650mm,L 2=1620mm;
In working roll, roll-bending cylinder is apart from l 21and outer roll-bending cylinder is apart from l 22be respectively: l 21=2320mm, l 22=3120mm;
Housing screw center square l 1=2720mm;
Interior roller allows maximum positive bending roller force and outer roller allows maximum positive bending roller force be respectively:
S 1 w max + = 60 t , S 2 w max + = 60 t ;
The maximum negative bending roller force that interior roller allows the maximum negative bending roller force that outer roller allows be respectively:
S 1 w max + = 60 t , S 2 w max + = 60 t ;
VC roller maximum oil pressure p allowable max=49MPa, working roll roll surface roughness setting value Ra r=2.2 μm, rolling milimeter number L=359km, draught pressure allows maximum P max=16000kN;
Clearly, above-mentioned parameter can obtain from the mechanical parameter of equipment or operational factor, and its concrete acquisition pattern no longer describes at this.
In step (b), collect the crucial rolling technological parameter of the band treating synthetic setting plate shape parameter, mainly comprise: the thickness cross direction profiles value Hi=of strip material
{ 0.000898,0.000899,0.000899,0.000900,0.000900,0.000900,0.000900,0.000901,0.000901,0.000901,0.000901,0.000901,0.000901,0.000901,0.000901,0.000901,0.000900,0.000900,0.000900,0.000900,0.000899,0.000899,0.000898}, unit m;
Supplied materials yield limit σ s=190MPa, supplied materials roughness Ra s0=0.93 μm, the cross direction profiles value L of plate shape i=0, the width B=972mm of band, the tension force lower limit σ that product mix (or product technology requirement) specifies min=24MPa, the tension force higher limit σ that product mix specifies max=150MPa;
Equally, above-mentioned parameter can obtain from the physical and chemical index test data of incoming band material or Product Process parameter.
In step (c), collect the key quality parameters treating the band of synthetic setting metal pattern parameter, mainly comprise: the maximum plate shape SHAPE*=8 of permission, the maximum percentage elongation ε max=1.0% of permission, the minimum percentage elongation ε of permission min=0.6%, the maximum permissible value Ra of belt steel surface roughness smax=1.9 μm, the minimum permissible value Ra of belt steel surface roughness smin=0.6 μm;
Similar, above-mentioned parameter can obtain from the technological requirement parameter of product.
In step (d), dynamic roller system parameter is set in ground state, mainly comprises:
VC roller oil pressure p is set to (p wherein maxfor VC roller maximum oil pressure allowable).
Interior bending roller force S 1be set to (wherein for interior roller allows maximum positive bending roller force, maximum negative bending roller force for interior roller allows).
Outer bending roller force S2 is set to (wherein for outer roller allows maximum positive bending roller force, maximum negative bending roller force for outer roller allows).
It is presetting that the setting of above-mentioned parameter is actually equipment operational factor, lower with.
In process step (e), given draught pressure initial value (P wherein maxdraught pressure is determined) for maximum.
Rear tensile stress initial value (σ wherein minfor minimum tensile stress, σ maxfor maximum tensional stress).
Front tensile stress initial value (σ wherein minfor minimum tensile stress, σ maxfor maximum tensional stress).
Slip factor initial value ψ 0=0.5;
And optimizing step delta P=300kN, Δ σ 0=5MPa, Δ σ 1=5Mpa;
In step (f), roll-force optimizing pilot process parameter k is set 1, and make k 1=1;
In step (g), roll-force P=2650+500k is made 1=2950kN;
In step (h), tensile stress optimizing pilot process parameter k after setting 2, and make k 2=1;
In step (i), tensile stress σ after order 0=29+5k 2=34MPa;
In step (j), tensile stress optimizing pilot process parameter k before setting 3, and make k 3=1;
In step (k), tensile stress σ before order 1=34.8+5k 3=39.8kN;
In step (l), calculate percentage elongation ε=0.82%;
In step (m), judge ε min< ε < ε maxset up? inequality 0.6%≤0.82%≤1.0% is obviously set up, and proceeds to step (n); If be false, then proceed to step (t);
In step (n), calculate outlet band steel roughness:
Ra s = &eta; 1 ( 1 - a h H - a h &prime; H 2 ) e a &epsiv; &epsiv; i Ra r e B L L + &eta; 2 th ( &beta; k h i ) e &beta; k &sigma; s th ( &beta; &epsiv; &epsiv; ) Ra s 0 = 1 &CenterDot; 08 &mu;m ;
In step (o), judge Ra min<Ra s<Ra maxset up? inequality 0.6<1.08<1.9 obviously sets up, and proceeds to step (p); If be false, then proceed to step (t);
In step (p), calculate toe-out stress distribution σ 1i=
{27.5,28.1,30.1,33.0,36.3,39.6,42.8,45.7,48.1,49.8,50.9,51.3,50.9,49.8,48.1,45.7,42.8,39.6,36.3,33.0,30.1,28.1,27.5};
In step (q), judge inequality set up? because set up, proceed to step (t); Otherwise, proceed to step (r);
In step (r), calculate slip factor ψ=0.0085;
In step (s), judge inequality ψ < ψ 0set up? inequality 0.103<0.5 obviously sets up, then make ψ 0=0.103, optimum roll-force P y=3150kN, optimum rear tensile stress σ 0y=34MPa, optimum front tensile stress σ 1y=39.8MPa, proceeds to step (t); Otherwise, directly proceed to step (t);
In step (t), judge k 3does <24 set up? if inequality is set up, then make k 3=k 3+ 1 proceeds to step (k); Otherwise proceed to step (u);
In step (u), judge inequality k 2does <23 set up? if inequality is set up, then make k 2=k 2+ 1 proceeds to step (i); Otherwise proceed to step (v);
Step (v) in, judge inequality k 1does <44 set up? if inequality is set up, then make k 1=k 1+ 1 proceeds to step (g); Otherwise proceed to step (w);
In step (w), export optimum roll-force P y=3250kN, optimum rear tensile stress σ 0y=39MPa, optimum front tensile stress σ 1y=44.8MPa.
In addition, the implication of each design parameter or conventional letter in above steps, all according to existing standard in the industry or national regulations, therefore the implication of each parameter and letter thereof is no longer carefully stated at this, those skilled in the art is according to its professional ABC had and conventional equipment operating experience, and that can have no contrary opinion completely learns its implication and representative parameter thereof.
Finally, conveniently compare, list respectively and adopt the tension force of technical scheme of the present invention and draught pressure synthetic setting control method with when adopting conventional solution to control, symbolize the tensile stress situation of oralia shape as shown in Figure 2 and Figure 3; List percentage elongation when adopting tension force of the present invention and draught pressure synthetic setting control method and adopt conventional solution to control, roughness, plate shape, slippery conditions are as shown in table 2.
As can be seen from Fig. 2, Fig. 3, after adopting tension force of the present invention and draught pressure synthetic setting control method, the tensile stress unevenness symbolizing oralia shape drops to 0.50 from 0.94, and strip shape quality obtains larger raising.
Table 2
Control item Standard value Optimization method of the present invention Conventional solution
Percentage elongation/% 0.8 0.82 0.84
Roughness/μm 1.0 1.05 1.20
Slip factor 0 0.0065 0.020
Found by the contrast of table 2 related data, this tension force and draught pressure synthetic setting control method can significantly improve the control accuracy of production scene to percentage elongation, roughness and slip factor, thus while improving the quality of products, effectively ensure that production efficiency, for enterprise brings good economic benefit.
" optimizing step-length " is the term in " Parameter Optimization System ", and systematic parameter optimizing refers under one group of constraints, finds one group of parameter of certain system, makes given index reach the method for optimal value (very big or minimum).It is widely used in system analysis, comprehensive with to design.
The basic step of systematic parameter optimization method is: 1. given one group of initial parameter, and calculates by the method for emulation the index that system reaches under this parameter; 2. on some search directions, find one group of new parameter according to certain rule, the distance between it and initial parameter is called optimizing step-length; New argument must meet constraints.3. calculate by the method for emulation the index that system reaches under new argument again.4. judge whether new argument has made index reach optimal value; If not yet reached, then continue again to find again, until make index reach optimal value by this group new argument.The efficiency of optimizing not only depends on and the rule determining search direction and optimizing step-length also depends on the efficiency of emulation.
The algorithm of systematic parameter optimizing derives from the Iteration Method of Non-Linear Programming mostly, as interval elimination approach, interpolation method, simplex method, conjugate gradient method etc.The optimum variance that it can select optimizing step-length to distribute adaptively in searching process, and the optimizing step-length variance detecting local optimum periodically, thus find the new region of improvement, reduce the probability falling into local extremum.
Embodiment 2
First, in step (a)., collect the apparatus characteristic parameter of VC roller skin pass mill group, mainly comprise: working roll and backing roll diameter D w=510mm, D b=1400mm; Working roll and backing roll original roller type Distribution Value Δ D wi=0, Δ D bi=0; Working roll and backing roll barrel length L 1=1650mm, L 2=1620mm; Inside and outside working roll, roll-bending cylinder is apart from l 21=2320mm, l 22=3120mm; Housing screw center square l 1=2720mm; Inside and outside roller allows maximum positive bending roller force the maximum negative bending roller force that inside and outside roller allows vC roller maximum oil pressure p allowable max=49MPa, working roll roll surface roughness setting value Ra r=2.2 μm, rolling milimeter number L=255km, draught pressure allows maximum P max=16000kN;
In step (b), collect the crucial rolling technological parameter of the band treating synthetic setting plate shape parameter, mainly comprise: the thickness cross direction profiles value Hi=of strip material
{ 0.000604,0.000605,0.000605,0.000606,0.000606,0.000606,0.000606,0.000607,0.000607,0.000607,0.000607,0.000607,0.000607,0.000607,0.000607,0.000607,0.000606,0.000606,0.000606,0.000606,0.000605,0.000605,0.000604}, unit m;
Supplied materials yield limit σ s=250MPa, supplied materials roughness Ra s0=0.97 μm, the cross direction profiles value L of plate shape i=0, the width B=1021mm of band, the tension force lower limit σ that product mix specifies min=24MPa, the tension force higher limit σ that product mix specifies max=150MPa;
In step (c), collect the key quality parameters treating the band of synthetic setting metal pattern parameter, mainly comprise: the maximum plate shape SHAPE*=8 of permission; The maximum percentage elongation ε allowed max=1.2%; The minimum percentage elongation ε allowed min=0.8%; The maximum permissible value Ra of belt steel surface roughness smax=1.9 μm; The minimum permissible value Ra of belt steel surface roughness smin=0.6 μm;
In step (d), dynamic roller system parameter is set in ground state, mainly comprises: VC roller oil pressure p is set to interior bending roller force S 1be set to outer bending roller force S 2be set to
In process step (e), given draught pressure initial value rear tensile stress initial value front tensile stress initial value slip factor initial value ψ 0=0.5 and optimizing step delta P=300kN, Δ σ 0=5MPa, Δ σ 1=5Mpa;
In step (f), roll-force optimizing pilot process parameter k is set 1, and make k 1=1;
In step (g), roll-force P=2650+500k is made 1=2950kN;
In step (h), tensile stress optimizing pilot process parameter k after setting 2, and make k 2=1;
In step (i), tensile stress σ after order 0=29+5k 2=34MPa;
In step (j), tensile stress optimizing pilot process parameter k before setting 3, and make k 3=1;
In step (k), tensile stress σ before order 1=34.8+5k 3=39.8MPa;
In step (l), calculate percentage elongation ε=0.75%;
In step (m), judge inequality ε min< ε < ε maxset up? inequality 0.8%≤0.75%≤1.2% is obviously false, then proceed to step (t); Through repeatedly circulating, until when P=3750kN, t0=49MPa, t1=59.8MPa, ε=0.81% makes inequality ε min< ε < ε maxset up, then proceed to step (n);
In step (n), calculate outlet band steel roughness
Ra s = &eta; 1 ( 1 - a h H - a h &prime; H 2 ) e a &epsiv; &epsiv; i Ra r e B L L + &eta; 2 th ( &beta; k h i ) e &beta; k &sigma; s th ( &beta; &epsiv; &epsiv; ) Ra s 0 = 1.13 &mu;m ;
In step (o), judge inequality R a min<Ra s<Ra maxset up? inequality 0.6<1.13<1.9, obviously sets up, and proceeds to step (p); If be false, then proceed to step (t);
In step (p), calculate toe-out stress distribution σ 1i=
{45.0,47.2,49.8,52.8,55.9,59.0,61.9,64.5,66.7,68.6,69.9,70.7,71.0,70.7,69.9,68.6,66.7,64.5,61.9,59.0,55.9,52.8,49.8,47.2,45.0};
In step (q), judge inequality set up? because inequality is set up, proceed to step (t); Otherwise, proceed to step (r);
In step (r), calculate slip factor ψ=0.0064;
In step (s), judge inequality ψ < ψ 0set up? inequality 0.094<0.5 obviously sets up, then make ψ 0=0.094, optimum roll-force P y=3750kN, optimum rear tensile stress σ 0y=49MPa, optimum front tensile stress σ 1y=59.8MPa, proceeds to step (t); Otherwise, directly proceed to step (t);
In step (t), judge k 3does <24 set up? if inequality is set up, then make k 3=k 3+ 1 proceeds to step (k); Otherwise proceed to step (u);
In step (u), judge inequality k 2does <23 set up? if inequality is set up, then make k 2=k 2+ 1 proceeds to step (i); Otherwise proceed to step (v);
Step (v) in, judge inequality k 1does <44 set up? if inequality is set up, then make k 1=k 1+ 1 proceeds to step (g); Otherwise proceed to step (w);
Finally, in step (w), export optimum roll-force P y=4450kN, optimum rear tensile stress σ 0y=89MPa, optimum front tensile stress σ 1y=114.8MPa.
Conveniently compare, list respectively and adopt technical scheme of the present invention with when adopting conventional solution to control, symbolize the tensile stress situation of oralia shape as shown in Figure 4, Figure 5; List percentage elongation when adopting tension force of the present invention and draught pressure synthetic setting control method and adopt conventional solution to control, roughness, plate shape, slippery conditions are as shown in table 3.
As can be seen from Fig. 4, Fig. 5, after adopting tension force of the present invention and draught pressure synthetic setting method, the tensile stress unevenness symbolizing oralia shape drops to 0.23 from 0.38, and strip shape quality obtains larger raising.
In addition, found by the contrast of table 3 related data, tension force of the present invention and draught pressure synthetic setting control method can significantly improve the control accuracy of production scene to percentage elongation, roughness and slip factor.
Table 3
Control item Desired value Optimization method of the present invention Conventional solution
Percentage elongation/% 1.0 0.98 1.09
Roughness/μm 1.0 1.03 1.18
Slip factor 0 0.0064 0.023
All the other are with embodiment 1.
Because the present invention adopts Comprehensive Control product mechanical performance, plate shape, surface quality take into account the method for rolling stability, by system optimizing pattern, setting is optimized to roll-force and front and back tension force, under the prerequisite ensureing product mechanical performance, fully in conjunction with the apparatus characteristic of VC roller skin pass mill group and the process characteristic of wet jetting piles rolling, not only can improve the Comprehensive Control ability of product mechanical performance, plate shape and surface quality, and ensure that rolling is stablized, while guarantee production efficiency, can improve the quality of products.
Tension force and the draught pressure synthetic setting method of the technical program can significantly improve the control accuracy of production scene to percentage elongation, roughness and slip factor, thus while improving the quality of products, effectively ensure that production efficiency, for enterprise brings good economic benefit.
The present invention can be widely used in operation or the control field of VC roller skin pass mill group rolling process, has good popularizing application prospect.

Claims (5)

1. tension force and draught pressure synthetic setting method in a VC roller planisher wet jetting piles process, be included in the setting carrying out relevant parameter in the computer for controlling of planisher, described computer for controlling is according to the related data obtained from its input equipment or higher level's computer or production plan, according to presetting control model, method or setup parameter, control each operational factor of planisher; It is characterized in that described synthetic setting method comprises the following steps:
A () collects the apparatus characteristic parameter of VC roller skin pass mill group;
B () collects the crucial rolling technological parameter of the band treating synthetic setting metal pattern parameter;
C () collects the key quality parameters treating the band of synthetic setting metal pattern parameter;
D dynamic roller system parameter is set in ground state by ();
(e) setting draught pressure initial value rear tensile stress initial value front tensile stress initial value slip factor initial value ψ 0and optimizing step delta P, Δ σ 0, Δ σ 1;
(f) setting roll-force optimizing pilot process parameter k 1, and make k 1=1;
G () makes roll-force P=P 0+ k 1Δ P;
Tensile stress optimizing pilot process parameter k after (h) setting 2, and make k 2=1;
Tensile stress σ after (i) order 000+ k 2Δ σ 0
Tensile stress optimizing pilot process parameter k before (j) setting 3, and make k 3=1;
Tensile stress σ before (k) order 110+ k 3Δ σ 1;
L () calculates the percentage elongation ε under current roll-force, front and back tensile stress;
M () judges inequality ε min< ε < ε maxset up? as set up, then proceed to step (n); Otherwise, proceed to step (u);
N () calculates outlet band steel roughness Ra s, its calculation expression is
Ra s = &eta; 1 ( 1 - &alpha; h H - &alpha; h &prime; H 2 ) e &alpha; k &sigma; s e &alpha; &epsiv; &epsiv; i Ra r e B L L + &eta; 2 t h ( &beta; k h i ) e &beta; k &sigma; s t h ( &beta; &epsiv; &epsiv; ) Ra s 0 ;
O () judges inequality R a min<Ra s<Ra maxset up? as set up, then proceed to step (p), otherwise, proceed to step (u);
P () utilizes roll elastic deformation model to calculate toe-out stress distribution σ 1i;
Q () judges inequality set up? as set up, then proceed to step (t), otherwise, proceed to step (r);
Wherein, E is the elastic modelling quantity of band, v is the Poisson's ratio of band;
R () calculates the value of slip factor ψ;
S () judges inequality ψ < ψ 0set up? if set up, then make ψ 0=ψ, optimum roll-force P y=P, optimum backward pull σ 0y0, optimum forward pull σ 1y1, proceed to step (t); Otherwise, directly proceed to step (t);
T () judges inequality set up? if inequality is set up, then make k 3=k 3+ 1 proceeds to step (k); Otherwise proceed to step (u);
U () judges inequality set up? if inequality is set up, then make k 2=k 2+ 1 proceeds to step (i); Otherwise proceed to step (v);
V () judges inequality set up? if inequality is set up, then make k 1=k 1+ 1 proceeds to step (g); Otherwise proceed to step (w);
W () exports optimum roll-force P y, optimum after tensile stress σ 0y, optimum before tensile stress σ 1y;
Wherein, the apparatus characteristic parameter of described VC roller skin pass mill group, at least comprises working roll and backing roll diameter D w, D b, working roll and backing roll original roller type Distribution Value Δ D wi, Δ D bi, working roll and backing roll barrel length L 1, L 2, inside and outside working roll roll-bending cylinder apart from l 21, l 22, housing screw center square l 1, inside and outside roller allows maximum positive bending roller force with the maximum negative bending roller force that inside and outside roller allows with vC roller maximum oil pressure P allowable max, draught pressure allow maximum P max, working roll roll surface roughness setting value Ra r, working roll rolling milimeter number L, exit plate surface roughness roll copying part mid frame band inlet thickness influence coefficient α h, α h', rack outlet plate surface roughness heredity part mid frame band inlet thickness influence coefficient β h, rack outlet plate surface roughness heredity part and the material influence coefficient α of last frame band in copying part k, β k, rack outlet plate surface roughness heredity part and percentage elongation rate influence coefficient α in roll copying part ε, β εwith unit equipment properties influence parameter η 1, η 2;
The crucial rolling technological parameter of the band of synthetic setting metal pattern parameter is treated in described collection, at least comprises the thickness cross direction profiles value H of strip material i, supplied materials roughness Ra s0, incoming profile cross direction profiles value L i, the tensile stress lower limit σ that specifies of the width B of band, product mix minwith the tensile stress higher limit σ that product mix specifies max;
The cross direction profiles value L of described incoming profile ivalue, if there is the actual plate shape value shown by sour rolling mill plate profile instrument, just get actual plate shape value; If there is no actual value, then think that incoming profile is good; If described incoming profile is good, then get the cross direction profiles value L of incoming profile i=0.
2., according to tension force and draught pressure synthetic setting method in VC roller planisher wet jetting piles process according to claim 1, treat the key quality parameters of the band of synthetic setting metal pattern parameter described in it is characterized in that, at least comprise the maximum plate shape SHAPE* of permission; The maximum percentage elongation ε allowed max; The minimum percentage elongation ε allowed min; The maximum permissible value Ra of belt steel surface roughness smaxwith the minimum permissible value Ra of belt steel surface roughness smin.
3., according to tension force and draught pressure synthetic setting method in VC roller planisher wet jetting piles process according to claim 1, it is characterized in that described dynamic roller system parameter is set in ground state, comprise following settings step
VC roller oil pressure p is set to
By interior bending roller force S 1be set to
By outer bending roller force S 2be set to
4. according to tension force and draught pressure synthetic setting method in VC roller planisher wet jetting piles process according to claim 1, it is characterized in that described synthetic setting method is under the prerequisite ensureing product mechanical performance, adopt Comprehensive Control product mechanical performance, plate shape, surface quality also takes into account the method for rolling stability, fully in conjunction with the apparatus characteristic of VC roller skin pass mill group and the process characteristic of wet jetting piles rolling, not only consider the mechanical performance of product and the control problem of plate shape and surface quality, and take into account rolling stability, can while guarantee production efficiency, improve the quality of products.
5. according to tension force and draught pressure synthetic setting method in VC roller planisher wet jetting piles process according to claim 1, it is characterized in that described synthetic setting method " using stable for rolling as optimization object function, using production board shape and mechanical performance and surface roughness all qualified " as under the prerequisite of constraints, the metal pattern parameter of draught pressure and front and back tension force three parts is integrally coordinated to set, by system optimizing pattern, while guarantee production efficiency, improve the quality of products.
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