CN103958090A - Casting member and manufacturing method therefor - Google Patents

Casting member and manufacturing method therefor Download PDF

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Publication number
CN103958090A
CN103958090A CN201180075317.6A CN201180075317A CN103958090A CN 103958090 A CN103958090 A CN 103958090A CN 201180075317 A CN201180075317 A CN 201180075317A CN 103958090 A CN103958090 A CN 103958090A
Authority
CN
China
Prior art keywords
metal pattern
casting
tunicle
parts
carbon film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201180075317.6A
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Chinese (zh)
Inventor
富田高嗣
古川雄一
外崎修司
伊藤雄大
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Publication of CN103958090A publication Critical patent/CN103958090A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C3/00Selection of compositions for coating the surfaces of moulds, cores, or patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • B22C9/061Materials which make up the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2209Selection of die materials
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/26Deposition of carbon only

Abstract

Provided is an inexpensive casting member on which a film with a high peel strength is formed, and a manufacturing method therefor. A surface treated die (1) furnished with a die (10), which has a die surface configured from multiple projections (11, 11...) having an undercut shape, and a carbon film (20) formed on the die surface of the die (10), is manufactured through a manufacturing process (S1). The manufacturing process is provided with: a molding process (S10) that manufactures the die (10), which has a die surface configured from multiple projections (11, 11...) having an undercut shape, by powder melt lamination; and a film-forming process (S20) of forming a carbon film (20) on the die surface of the die (10) manufactured in the molding process (S10).

Description

Parts and manufacture method thereof for casting
Technical field
The present invention relates to casting parts and the manufacture method thereof of a kind of metal pattern etc.
Background technology
All the time, a kind of following technology of well-known, with in parts, for example, at the upper tunicle that forms the carbon film that formed by nano-sized carbon class etc. of a surperficial part (, forming face), thereby realizes the reduction etc. of frictional resistance in the casting of metal pattern etc. that is.
And, known a kind of following technology (with reference to patent documentation 1), is made as male and fomale(M&F) by casting by the part of the lip-deep formation tunicle of parts by utilizing bead etc. that is, increase the surface area of this part, thereby suppress the situation that tunicle is peeled off from this part.
But with in the Surface Machining of parts, the increase of the surface area of processing part is sufficient not in the casting of implementing by bead etc., thereby expect that the peel strength of tunicle further improves.
And, manufacturing above-mentioned this casting while use parts, need to implement separately the Surface Machining of bead etc., thereby produce manufacturing cost by the problem of increase etc.
Formerly technical literature
Patent documentation
Patent documentation 1: TOHKEMY 2011-156549 communique
Summary of the invention
Invent problem to be solved
Problem of the present invention is, a kind of casting tunicle, low price parts and manufacture method thereof with higher peel strength of being formed with is provided.
For solving the method for problem
Casting involved in the present invention is the casting parts for using in casting with parts, and described casting possesses with parts: mother metal, and it is produced out by powder melts lamination, and has by the multiple small concavo-convex surface forming that is reverse tapered shapes; Tunicle, it is formed on the surface of described mother metal.
, be preferably with in parts in casting involved in the present invention, described mother metal is metal pattern, and in the forming face of described metal pattern, is formed with described tunicle.
The manufacture method that casting involved in the present invention is the casting parts that use in casting by the manufacture method of parts, described casting possesses by the manufacture method of parts: appearance operation, make mother metal by powder melts lamination, described mother metal has by the multiple small concavo-convex surface forming that is reverse tapered shapes; Tunicle forms operation, on the surface of the mother metal of producing by described appearance operation, forms tunicle.
Use in the manufacture method of parts in casting involved in the present invention, be preferably, described tunicle is, the carbon film that contains at least one nano-sized carbon class, and form in operation at described tunicle, by become the reacting gas of raw material of described carbon film in supply in, described mother metal is heated, thereby form described carbon film on the surface of this mother metal.
, be preferably with in the manufacture method of parts in casting involved in the present invention, the temperature and the time that form at described tunicle when described mother metal is heated in operation are set as, implement temperature and time when making the curing Ageing Treatment of described mother metal.
Invention effect
According to the present invention, can suppress peeling off of tunicle with cheap price.
Brief description of the drawings
Fig. 1 is the figure that represents surface-treated metal mould involved in the present invention.
Fig. 2 is the figure that represents the manufacturing process of surface-treated metal mould involved in the present invention.
Fig. 3 represents that tunicle forms the sequential chart of operation.
Fig. 4 is the sequential chart representing for the Ageing Treatment of existing metal pattern.
Fig. 5 is illustrated in the sequential chart that forms the operation of carbon film in the forming face of existing metal pattern.
Detailed description of the invention
Below, with reference to Fig. 1, the casting as involved in the present invention is described with the surface-treated metal mould 1 of an embodiment of parts.
As shown in Figure 1, surface-treated metal mould 1 possesses as the metal pattern 10 of mother metal and is formed on the carbon film 20 in the forming face of metal pattern 10.
Metal pattern 10 is, the metal pattern using in die-cast etc., and one surface (being upper surface in Fig. 1) is formed forming face.Metal pattern 10 is produced out by powder melts lamination, and its surface is due to multiple small concavo-convex coarse surfaces characteristic that present.
Herein, powder melts lamination refers to, by the stacked metal dust by being scheduled to (for example, the powder of Maraging steel) form layer, and utilize laser and make the predetermined portions melting of each layer, thereby the technology that the goods of the shape to expection carry out appearance, and be known as a method in rapid prototyping manufacture (Rapid Prototyping).
In powder melts lamination, because metal dust is melted and solidifies, therefore on the surface of metal pattern 10, be formed with multiple small concavo-convex, thereby the surface of metal pattern 10 presents coarse surface characteristic.
Being formed on the lip-deep multiple small concavo-convex of the metal pattern 10 produced by powder melts lamination is made up of multiple juts 1111.
In addition, below for convenience of explanation, only the multiple juts 1111 that form in a forming face surperficial part, metal pattern 10 of metal pattern 10 are described.
Jut 11 from the forming face of metal pattern 10 laterally (upside Fig. 1) outstanding, and there is reverse tapered shapes (what is called, undercutting).Specifically, jut 11 is formed, and along with trend towards outstanding end (upper end in Fig. 1) from its base end part (bottom Fig. 1), it is large that width dimensions (length on the left and right directions in Fig. 1) becomes gradually.In other words, the distance between adjacent jut 1111 diminishes gradually along with trending towards the outside (upside in Fig. 1) of metal pattern 10.
So, the forming face of metal pattern 10 is formed, the male and fomale(M&F) being made up of multiple juts 1111., the forming face of metal pattern 10 is by the multiple small concavo-convex formation that is reverse tapered shapes (what is called, undercutting).
Carbon film 20 is, for realizing the ejection resistance in the forming face that reduces metal pattern 10 and preventing the fine and close tunicle of molten damage etc.Carbon film 20 in present embodiment is, the carbon film that contains at least one nano-sized carbon class.
At this, the nano-sized carbon class in the present invention refers to, the trickle fibrous nano-sized carbon classes such as carbon nano-fiber, CNT, carbon nanocoil and carbon nano wire.
For example, can form carbon film 20 by the multiple carbon nano-fibers that are formed in the forming face of metal pattern 10, or form carbon film 20 etc. by the multiple CNTs that are formed in the forming face of metal pattern 10.And, can also be in the fibrous nano-sized carbon class of carbon nano-fiber etc., the roughly spherical fullerene that coating is made up of multiple carbon atoms.
Carbon film 20 is formed, and in the forming face of metal pattern 10, covers multiple juts 1111, and is formed, the space between the adjacent jut 1111 of landfill.
Therefore, between multiple juts 1111 and carbon film 20, can produce anchoring effect.
Specifically, because multiple juts 1111 are outstanding upward from the forming face of metal pattern 10, therefore limit along the forming face with respect to metal pattern 10 and movement in parallel direction (left and right directions in Fig. 1), carbon film 20 by multiple juts 1111.And, because jut 11 has reverse tapered shapes (what is called, undercutting), therefore limit along the forming face with respect to metal pattern 10 and movement in the direction (above-below direction in Fig. 1) of orthogonal, carbon film 20 by multiple juts 1111.
Therefore, by the anchoring effect producing between multiple juts 1111 and carbon film 20, thereby can suppress the situation that carbon film 20 is peeled off from the forming face of metal pattern 10.
As mentioned above, in surface-treated metal mould 1, the forming face of metal pattern 10 is formed the male and fomale(M&F) being made up of multiple juts 1111 with reverse tapered shapes (what is called, undercutting), and in this forming face, is formed with carbon film 20.
Thus, can make to increase compared with the surface area of the surface area of forming face of metal pattern 10 and the forming face of existing metal pattern (by bead processed forming face etc.), thereby can in the forming face of metal pattern 10, generate more nano-sized carbon class.
Therefore, carbon film 20 can be made as to firmly combination with respect to the combination of the forming face of metal pattern 10, from and can suppress the situation that carbon film 20 is peeled off from the forming face of metal pattern 10.
In addition, by more nano-sized carbon class is formed in the forming face of metal pattern 10, thereby can form the there is thicker thickness carbon film 20 of (size up and down in Fig. 1).
Therefore, the thermal insulation of the forming face of the surface-treated metal mould 1 can improve casting time, thus realize flowing of good motlten metal.And, because releasing agent is kept well by carbon film 20, therefore can improve the oiliness in the forming face of surface-treated metal mould 1.
In addition, although in the present embodiment, tunicle involved in the present invention is made as to the carbon film 20 that contains at least one nano-sized carbon class, is not limited thereto.
For example, as tunicle involved in the present invention, can adopt the fine and close tunicle of hard chrome plating or scales etc.
Below, with reference to Fig. 2~Fig. 5, the casting as involved in the present invention is described with the S1 of a manufacturing process embodiment, surface-treated metal mould 1 of the manufacture method of parts.
As shown in Figure 2, the S1 of manufacturing process possesses appearance operation S10 and tunicle formation operation S20.
Appearance operation S10 is, produces the operation of metal pattern 10 by powder melts lamination, and described metal film 10 has by the forming face of multiple small concavo-convex formation that is reverse tapered shapes (what is called, undercutting).
In appearance operation S10, by powder melts lamination, produce metal film 10 by the metal dust of Maraging steel etc., described metal film 10 has the forming face that is formed with multiple juts 1111.
It is in the forming face of metal pattern 10, to form the operation of carbon film 20 that tunicle forms operation S20.
Form in operation S20 at tunicle, by supply with the reacting gas of acetylene etc. of the raw material that becomes carbon film 20 under the atmosphere of the inert gas of nitrogen etc. in atmosphere furnace, and metal pattern 10 is heated, thereby form carbon film 20 in the forming face of metal pattern 10.
Be preferably, form carbon film 20 in the forming face of metal pattern 10 in atmosphere furnace time, implement for making the curing Ageing Treatment of metal pattern 10 simultaneously.
Specifically, as shown in Figure 3, in by atmosphere furnace, be made as nitrogen (N 2) after atmosphere, supply with acetylene (C 2h 2) and ammonia (NH 3), and be warming up to 570 DEG C, and under the state of this maintenance temperature, metal pattern 10 is heated four hours.
So, in the forming face of metal pattern 10, form carbon film 20, and be implemented Ageing Treatment on metal pattern 10.
As shown in Figure 4, all the time, the Ageing Treatment of metal pattern by implementing metal pattern heating for four hours at 570 DEG C.
In the present embodiment, form in operation S20 at tunicle, implement the heating of metal pattern 10 with the temperature identical with the Ageing Treatment of existing metal pattern and time.
Therefore, by forming operation S20 through tunicle, thereby metal pattern 10 has been implemented to Ageing Treatment.
As shown in Figure 5, all the time, the formation of the carbon film in the forming face of metal pattern is lower and effective in the temperature of the Ageing Treatment lower than metal pattern (480 DEG C), and the temperature when Ageing Treatment of the temperature form carbon film in the forming face of metal pattern time and enforcement metal pattern is different.
But, as long as be no more than 600 DEG C oxidative degradation just can not occur owing to being formed on carbon film in the forming face of metal pattern, it therefore can the Temperature Setting by form carbon film in the forming face of metal pattern time be the temperature (570 DEG C) while implementing the Ageing Treatment of metal pattern.
In addition, although in the present embodiment, the heating-up temperature that tunicle is formed to the metal pattern 10 in operation S20 is made as 570 DEG C, is not limited thereto.
More than temperature owing to form carbon film 20 in the forming face of metal pattern 10 time is only required to be 400 DEG C (generating the temperature of nano-sized carbon class), and the temperature when Ageing Treatment of enforcement metal pattern 10 is only required to be 350 DEG C above, the heating-up temperature that therefore only tunicle need be formed to the metal pattern 10 in operation S20 is set as 400 DEG C above.
And as mentioned above, owing to likely can there is oxidative degradation in the time that carbon film 20 exceedes 600 DEG C, the heating-up temperature that therefore only tunicle need be formed to the metal pattern 10 in operation S20 is set as 600 DEG C below.
Therefore, be preferably, the heating-up temperature that tunicle forms the metal pattern 10 in operation S20 is set as 400~600 DEG C.
In addition, while forming carbon film in forming face in the temperature with identical with the Ageing Treatment of metal pattern and time and at metal pattern, even if the quantity delivered of the reacting gas of acetylene etc. is reduced to 20% left and right compared with existing value (quantity delivered while forming carbon film with the temperature of the Ageing Treatment lower than metal pattern), also can not cause larger impact to the quality of carbon film.Therefore, can be according to the condition of the Ageing Treatment of metal pattern, and the quantity delivered of reacting gas to acetylene etc. changes (minimizing).In the present embodiment, reduce ammonia (NH 3) service time, and make ammonia (NH 3) quantity delivered reduce (with reference to the hatching pattern part in Fig. 3 and Fig. 5) compared with existing value.In addition, to having reduced ammonia (NH 3) quantity delivered compensate, thereby increased nitrogen (N 2) quantity delivered.
In addition, can be according to the condition of the Ageing Treatment of metal pattern, cause compared with large effect and the heat time of metal pattern is changed with the quality to carbon film not.
So, by the degree the quality of carbon film 20 is not affected greatly, the temperature and the time that form when carbon film 20 are changed, and this temperature and time are made as to temperature and the identical value of time when metal pattern 10 is implemented to Ageing Treatment, thereby can form in operation S20 at tunicle, implement the formation of carbon film 20 and the Ageing Treatment of metal pattern 10 in the forming face of metal pattern 10 simultaneously.
Therefore, without the Ageing Treatment of implementing separately for metal pattern 10, thereby can reduce required time and the cost of manufacture of surface-treated metal mould 1.
In addition, although in the ordinary course of things, after the Ageing Treatment of having implemented for metal pattern, be implemented in the operation that forms carbon film in the forming face of this metal pattern, but due to the metal pattern having solidified by Ageing Treatment, form carbon film in the forming face of this metal pattern time, and again heated, therefore the effect of Ageing Treatment is by variation.But, due to according to the present invention, owing to forming in operation S20 at tunicle, implement the formation of carbon film 20 and the Ageing Treatment of metal pattern 10 in the forming face of metal pattern 10 simultaneously, therefore there will not be the poor situation of effect of Ageing Treatment, thereby metal pattern 10 can be set as to the hardness of expection.
As mentioned above, in the S1 of manufacturing process, by forming operation S20 through appearance operation S10 and tunicle successively, thereby produced surface-treated metal mould 1.
Although the forming face of produced metal pattern 10 presents coarse surface characteristic by multiple juts 1111 in appearance operation S10, but owing to forming in operation S20 and being formed with fine and close carbon film 20 in the forming face of metal pattern 10 at tunicle, therefore the forming face of surface-treated metal mould 1 presents fine and close surface characteristic.
All the time, thus by successively through making metal pattern shape be shaped roughing and make the fine finishining of surface smoothing produce metal pattern.Afterwards, by bead etc. and the surface of metal pattern is made as to male and fomale(M&F), and on this male and fomale(M&F), form the tunicle of carbon film etc.
But, in the present invention, due to by produce the metal pattern 10 of coarse surface characteristic in appearance operation S10 after, form in operation S20 and in the forming face of metal pattern 10, form fine and close carbon film 20 at tunicle, thereby produce surface-treated metal mould 1, therefore without the Surface Machining of implementing above-mentioned fine finishining and bead etc.
Therefore, can reduce required time and the cost of manufacture of surface-treated metal mould 1.
In addition, due in appearance operation S10, produce metal film 10 by utilizing laser that metal powders melt is solidified afterwards, therefore surface becomes activated state, newborn face becomes the state exposing.
Especially, due in the S1 of manufacturing process, after having implemented appearance operation S10, do not implementing under the condition of the Surface Machining such as above-mentioned this fine finishining and bead, implement tunicle and form operation S20, therefore, even form carbon film 20 in the forming face of metal pattern 10 time, in the forming face of metal pattern 10, can not be formed with oxide film thereon yet, thereby maintain the activated state of the forming face of metal pattern 10.
Thus, form in operation S20 at tunicle, can promote the forming face of metal pattern 10, with the reacting of the reacting gas of acetylene etc., thereby form at short notice firmly carbon film 20.
In addition, as casting parts involved in the present invention, except this metal pattern of surface-treated metal mould 1, can also adopt the slide unit of drift etc.
For example, adopt with parts drift in the casting as involved in the present invention, only need be at the upper formation of the outer peripheral face of this drift (sliding surface) tunicle identical with carbon film 20.
Industrial utilizability
The present invention can utilize in the casting parts and manufacture method thereof of metal pattern etc.
Symbol description
1 surface-treated metal mould (casting parts);
10 metal patterns (mother metal);
11 juts;
20 carbon films.

Claims (5)

1. casting parts, its casting parts for using in casting,
Described casting is characterised in that to possess with parts:
Mother metal, it is produced out by powder melts lamination, and has by the multiple small concavo-convex surface forming that is reverse tapered shapes;
Tunicle, it is formed on the surface of described mother metal.
2. casting parts as claimed in claim 1, is characterized in that,
Described mother metal is metal pattern,
In the forming face of described metal pattern, be formed with described tunicle.
3. cast the manufacture method with parts, described casting is the casting parts for using in casting with parts,
Described casting is characterised in that to possess by the manufacture method of parts:
Appearance operation, makes mother metal by powder melts lamination, and described mother metal has by the multiple small concavo-convex surface forming that is reverse tapered shapes;
Tunicle forms operation, on the surface of the mother metal of producing by described appearance operation, forms tunicle.
4. cast as claimed in claim 3 the manufacture method with parts, it is characterized in that,
Described tunicle is, the carbon film that contains at least one nano-sized carbon class,
Form in operation at described tunicle, by become the reacting gas of raw material of described carbon film in supply in, described mother metal is heated, thereby form described carbon film on the surface of this mother metal.
5. the manufacture method of parts for casting as claimed in claim 4, is characterized in that,
The temperature and the time that form at described tunicle when described mother metal is heated in operation are set as, implement temperature and time when making the curing Ageing Treatment of described mother metal.
CN201180075317.6A 2011-12-07 2011-12-07 Casting member and manufacturing method therefor Pending CN103958090A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2011/078345 WO2013084323A1 (en) 2011-12-07 2011-12-07 Casting member and manufacturing method therefor

Publications (1)

Publication Number Publication Date
CN103958090A true CN103958090A (en) 2014-07-30

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US (1) US20140306091A1 (en)
JP (1) JP5776790B2 (en)
CN (1) CN103958090A (en)
WO (1) WO2013084323A1 (en)

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Publication number Priority date Publication date Assignee Title
CN110709190A (en) * 2017-08-25 2020-01-17 爱信精机株式会社 Component for aluminum die casting mold

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Publication number Priority date Publication date Assignee Title
CN104338919B (en) 2013-07-25 2016-11-23 本田技研工业株式会社 Casting molds
JP5718415B2 (en) * 2013-07-25 2015-05-13 本田技研工業株式会社 Mold for casting

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JPH11348045A (en) * 1998-06-10 1999-12-21 Matsushita Electric Ind Co Ltd Metal mold
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WO2013084323A1 (en) 2013-06-13
US20140306091A1 (en) 2014-10-16
JPWO2013084323A1 (en) 2015-04-27
JP5776790B2 (en) 2015-09-09

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Application publication date: 20140730