CN103953592A - Hydraulic system for hole reaming and ring rolling machine - Google Patents
Hydraulic system for hole reaming and ring rolling machine Download PDFInfo
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- CN103953592A CN103953592A CN201410198210.6A CN201410198210A CN103953592A CN 103953592 A CN103953592 A CN 103953592A CN 201410198210 A CN201410198210 A CN 201410198210A CN 103953592 A CN103953592 A CN 103953592A
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- valve
- control pressure
- hydraulic control
- pressure retaining
- retaining valve
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Abstract
The invention discloses a hydraulic system for a hole reaming and ring rolling machine, which comprises a two-position two-way hydraulic valve, a hydraulic control pressure retaining valve, an overflow valve, a gear pump, an electromotor, a one-way valve, a pressure gauge, a two-position four-way hydraulic valve and a working oil cylinder, wherein the two-position four-way hydraulic valve is connected with the overflow valve through the pressure retaining valve; the overflow valve is connected with the gear pump and the one-way valve; the electromotor is connected with the gear pump; both the pressure gauge and the two-position four-way hydraulic valve are connected with the one-way valve; the working oil cylinder is connected with the two-position four-way hydraulic valve. The hydraulic system has the benefit that through additionally arranging the self-designed and manufactured hydraulic control pressure retaining valve in the hydraulic system, the hole reaming and ring rolling machine is enabled to normally work.
Description
Technical field
The present invention relates to a kind of hydraulic system, particularly relate to a kind of reaming ring rolls hydraulic system.
Background technique
160 type reaming ring rolls, control system is by HYDRAULIC CONTROL SYSTEM, the basic functional principle of his hydraulic system is: gear pump, under the drive of three phase motor, is transported to the hydraulic oil of fuel tank in hydraulic system, and the size of the pressure of hydraulic system realizes by adjusting relief valve.In the time will carrying out reaming and roll bearing ferrule blanks, connect two-position four-way hydrovalve, hydraulic oil enters the upper oil cavitie of hydraulic jack, and the hydraulic oil of the lower oil cavitie of hydraulic jack is got back to fuel tank through two-position four-way hydrovalve.After completing a bearing ferrule blanks reaming and rolling, disconnect two-position four-way hydrovalve, now, hydraulic oil enters the lower oil cavitie of hydraulic jack, and the upper oil cavitie of hydraulic jack is got back to fuel tank through two-position four-way hydrovalve.When reaming ring rolls does not carry out reaming and rolls, can connect bi-bit bi-pass hydrovalve and make hydraulic system off-load, reduce power consumption.
160 type reaming ring rolls were normally worked after 2--3 hour, although the forge hot processing temperature of bearing ring keeps 1100 ℃--850 ℃ of scopes, the pressure of reaming ring rolls is inadequate, and bearing ferrule blanks is expanded not opened, can not reach product size requirement, even cannot roll.When bearing ferrule blanks temperature is down to 850 ℃ of left and right, because the pressure of reaming ring rolls is inadequate, just more obvious on the impact of bearing ring product processing quality.Produce thus the bearing ferrule blanks that need do over again and reach 40% left and right.Think: the reason that causes reaming ring rolls hydraulic system pressure deficiency is that hydraulic oil is too large through relief valve loss, and original-pack 6.3Mpa relief valve does not mate with whole hydraulic system, and the relief valve of changing other models cannot be arranged on former hydraulic station again.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of reaming ring rolls hydraulic system, and it is by added the hydraulic control pressure retaining valve of self design in hydraulic system, thereby has guaranteed that reaming ring rolls normally works.
The present invention solves above-mentioned technical problem by following technical proposals: a kind of reaming ring rolls hydraulic system, it is characterized in that, it comprises bi-bit bi-pass hydrovalve, hydraulic control pressure retaining valve, relief valve, gear pump, motor, one-way valve, pressure gauge, two-position four-way hydrovalve, operating cylinder, bi-bit bi-pass hydrovalve is connected with relief valve through hydraulic control pressure retaining valve, relief valve is connected with gear pump, one-way valve, motor is connected with gear pump, pressure gauge, two-position four-way hydrovalve are all connected with one-way valve, and operating cylinder is connected with two-position four-way hydrovalve.
Preferably, described hydraulic control pressure retaining valve comprises spool baffle plate, hydraulic control pressure retaining valve spool, hydraulic control pressure retaining valve valve seat, hydraulic control pressure retaining valve spool is located on hydraulic control pressure retaining valve valve seat, hydraulic control pressure retaining valve spool is provided with spool baffle plate outward, hydraulic control pressure retaining valve valve seat surrounding respectively with connect operating cylinder lower cavity oil pipe, connect operating cylinder epicoele oil pipe, relief valve filler opening, relief valve oil outlet be connected.
Preferably, the model of described hydraulic control pressure retaining valve valve seat is selected QT700-2, carries out normalizing heat treatment before processing, makes its hardness reach HB235-250.
Preferably, the model of described hydraulic control pressure retaining valve spool is selected 40Cr, carries out quenching heat treatment and make its hardness reach HRC52-54 after processing.
Preferably, described hydraulic control pressure retaining valve spool and hydraulic control pressure retaining valve valve seat adopt the Spielpassung of H6/h6.
Positive progressive effect of the present invention is: the present invention is by added the hydraulic control pressure retaining valve of self design in hydraulic system, thereby has guaranteed that reaming ring rolls normally works.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of reaming ring rolls hydraulic system of the present invention.
Fig. 2 is the structural representation of hydraulic control pressure retaining valve one side in the present invention.
Fig. 3 is the structural representation of hydraulic control pressure retaining valve another side in the present invention.
Fig. 4 is the structural representation of hydraulic control pressure retaining valve spool in the present invention.
Fig. 5 is the structural representation of spool baffle plate in the present invention.
Embodiment
Below in conjunction with accompanying drawing, provide preferred embodiment of the present invention, to describe technological scheme of the present invention in detail.
As shown in Figures 1 to 5, reaming ring rolls hydraulic system of the present invention comprises bi-bit bi-pass hydrovalve 9, hydraulic control pressure retaining valve 10, relief valve 3, gear pump 13, motor 12, one-way valve 11, pressure gauge 14, two-position four-way hydrovalve 16, operating cylinder 15, bi-bit bi-pass hydrovalve 9 is connected with relief valve 3 through hydraulic control pressure retaining valve 10, relief valve 3 is connected with gear pump 13, one-way valve 11, motor 12 is connected with gear pump 13, pressure gauge 14, two-position four-way hydrovalve 16 are all connected with one-way valve 11, and operating cylinder 15 is connected with two-position four-way hydrovalve 16.
Hydraulic control pressure retaining valve 10 comprises spool baffle plate 1, hydraulic control pressure retaining valve spool 2, hydraulic control pressure retaining valve valve seat 4, hydraulic control pressure retaining valve spool 2 is located on hydraulic control pressure retaining valve valve seat 4, the outer spool baffle plate 1 that is provided with of hydraulic control pressure retaining valve spool 2, hydraulic control pressure retaining valve valve seat 4 surroundings respectively with connect operating cylinder lower cavity oil pipe 5, connect operating cylinder epicoele oil pipe 8, relief valve filler opening 6, relief valve oil outlet 7 be connected.The model of hydraulic control pressure retaining valve valve seat 4 is selected QT700-2, carries out normalizing heat treatment before processing, makes its hardness reach HB235-250.The model of hydraulic control pressure retaining valve spool 2 is selected 40Cr, carries out quenching heat treatment and make its hardness reach HRC52-54 after processing.Hydraulic control pressure retaining valve spool 2 and hydraulic control pressure retaining valve valve seat 4 adopt the Spielpassung of H6/h6.
On hydraulic control pressure retaining valve, there are four interfaces, are connected with the filler opening of relief valve, the oil outlet of relief valve (oil sump tank), operating cylinder epicoele oil pipe, operating cylinder lower cavity oil pipe respectively.When hydraulic pressure oil is when two-position four-way hydrovalve enters operating cylinder epicoele, oil cylinder piston moves downward, be that reaming ring rolls starts that bearing ferrule blanks is carried out to reaming and rolls, when bearing ferrule blanks being carried out to reaming rolling, because hydraulic control pressure retaining valve is connected with operating cylinder epicoele oil pipe, therefore hydraulic control pressure retaining valve spool slides to the left side under the effect of hydraulic pressure oil, thereby oil outlet (oil sump tank) opening of relief valve is reduced, play the effect of choked flow throttling, reach the object that keeps the required working pressure of hydraulic system.If during design, this oil outlet of hydraulic control pressure retaining valve spool energy contract fully, can cause 4 kilowatts of 4 grades of Oil pump electrical machinery overburdening, makes hydraulic system cisco unity malfunction.When hydraulic pressure oil is when two-position four-way hydrovalve enters operating cylinder cavity of resorption, oil cylinder piston moves upward, and completes once the reaming of bearing ferrule blanks is rolled.Because hydraulic control pressure retaining valve is connected with operating cylinder lower cavity oil pipe, so hydraulic control pressure retaining valve spool slides to the right under the effect of hydraulic pressure oil, recovers initial position.
Above-described specific embodiment; the technical problem of solution of the present invention, technological scheme and beneficial effect are further described; institute is understood that; the foregoing is only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any modification of making, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (5)
1. a reaming ring rolls hydraulic system, it is characterized in that, it comprises bi-bit bi-pass hydrovalve, hydraulic control pressure retaining valve, relief valve, gear pump, motor, one-way valve, pressure gauge, two-position four-way hydrovalve, operating cylinder, bi-bit bi-pass hydrovalve is connected with relief valve through hydraulic control pressure retaining valve, relief valve is connected with gear pump, one-way valve, motor is connected with gear pump, and pressure gauge, two-position four-way hydrovalve are all connected with one-way valve, and operating cylinder is connected with two-position four-way hydrovalve.
2. reaming ring rolls hydraulic system as claimed in claim 1, it is characterized in that, described hydraulic control pressure retaining valve comprises spool baffle plate, hydraulic control pressure retaining valve spool, hydraulic control pressure retaining valve valve seat, hydraulic control pressure retaining valve spool is located on hydraulic control pressure retaining valve valve seat, hydraulic control pressure retaining valve spool is provided with spool baffle plate outward, hydraulic control pressure retaining valve valve seat surrounding respectively with connect operating cylinder lower cavity oil pipe, connect operating cylinder epicoele oil pipe, relief valve filler opening, relief valve oil outlet be connected.
3. reaming ring rolls hydraulic system as claimed in claim 2, is characterized in that, the model of described hydraulic control pressure retaining valve valve seat is selected QT700-2, carries out normalizing heat treatment before processing, makes its hardness reach HB235-250.
4. reaming ring rolls hydraulic system as claimed in claim 2, is characterized in that, the model of described hydraulic control pressure retaining valve spool is selected 40Cr, carries out quenching heat treatment and make its hardness reach HRC52-54 after processing.
5. reaming ring rolls hydraulic system as claimed in claim 2, is characterized in that, described hydraulic control pressure retaining valve spool and hydraulic control pressure retaining valve valve seat adopt the Spielpassung of H6/h6.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410198210.6A CN103953592A (en) | 2014-05-13 | 2014-05-13 | Hydraulic system for hole reaming and ring rolling machine |
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CN201410198210.6A CN103953592A (en) | 2014-05-13 | 2014-05-13 | Hydraulic system for hole reaming and ring rolling machine |
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CN201410198210.6A Pending CN103953592A (en) | 2014-05-13 | 2014-05-13 | Hydraulic system for hole reaming and ring rolling machine |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2035014U (en) * | 1988-02-03 | 1989-03-29 | 厦门叉车总厂 | Hydraulic control system for gripping mechanism |
US4959957A (en) * | 1988-06-28 | 1990-10-02 | Applied Power Inc. | Hydraulic actuating unit, in particular for raising a load, such as a hospital bed |
CN2744485Y (en) * | 2004-09-20 | 2005-12-07 | 赵如伟 | Hydraulic three-side book trimming machine |
CN101532315A (en) * | 2009-04-16 | 2009-09-16 | 哈尔滨工业大学 | Valveless hydraulically-driven active quality control system for control of structural vibration |
CN201880758U (en) * | 2010-11-03 | 2011-06-29 | 中国石化集团第十建设公司 | Novel oil hydraulic press |
CN203822763U (en) * | 2014-05-13 | 2014-09-10 | 镇江中宇轴承有限公司 | Hydraulic system of ring rolling machine |
-
2014
- 2014-05-13 CN CN201410198210.6A patent/CN103953592A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2035014U (en) * | 1988-02-03 | 1989-03-29 | 厦门叉车总厂 | Hydraulic control system for gripping mechanism |
US4959957A (en) * | 1988-06-28 | 1990-10-02 | Applied Power Inc. | Hydraulic actuating unit, in particular for raising a load, such as a hospital bed |
CN2744485Y (en) * | 2004-09-20 | 2005-12-07 | 赵如伟 | Hydraulic three-side book trimming machine |
CN101532315A (en) * | 2009-04-16 | 2009-09-16 | 哈尔滨工业大学 | Valveless hydraulically-driven active quality control system for control of structural vibration |
CN201880758U (en) * | 2010-11-03 | 2011-06-29 | 中国石化集团第十建设公司 | Novel oil hydraulic press |
CN203822763U (en) * | 2014-05-13 | 2014-09-10 | 镇江中宇轴承有限公司 | Hydraulic system of ring rolling machine |
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Application publication date: 20140730 |