CN103953349A - Test method for tunnel model with duct piece connectors with rigidity in controllable changes - Google Patents

Test method for tunnel model with duct piece connectors with rigidity in controllable changes Download PDF

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CN103953349A
CN103953349A CN201410169143.5A CN201410169143A CN103953349A CN 103953349 A CN103953349 A CN 103953349A CN 201410169143 A CN201410169143 A CN 201410169143A CN 103953349 A CN103953349 A CN 103953349A
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joint
model
tunnel
segment
electromagnet
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CN103953349B (en
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封坤
何川
齐春
王均勇
郭思良
代聪
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Southwest Jiaotong University
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Abstract

一种管片接头刚度可控变化的隧道模型试验方法,其作法是:A、制作模型:在模型隧道管片(1)的接头端预埋电磁铁(2);B、仪器布置及初始化:在模型隧道管片(1)的接头端的侧面布置应变片(3)或位移计;向电磁铁(2)通以设定的初始电流,使电磁铁的磁力模拟接头的初始刚度;C、加载试验:根据每一阶段的荷载和测得的位移值计算出相应的电磁铁电流计算值,将下一级加载时电磁铁的电流值改变成电流计算值,而模拟出每一阶段的管片接头的刚度。该方法试验时管片接头的刚度会随荷载的变化而相应变化,更符合实际工程中隧道管片接头的力学行为,其试验测试数据更准确、可靠,能为隧道工程的设计、施工与维护提供准确、可靠的试验依据。

A tunnel model test method with controllable variation of segment joint stiffness, the method is: A, model making: pre-embed electromagnet (2) at the joint end of model tunnel segment (1); B, instrument layout and initialization: Strain gauges (3) or displacement gauges are arranged on the side of the joint end of the model tunnel segment (1); the initial current is passed to the electromagnet (2), so that the magnetic force of the electromagnet simulates the initial stiffness of the joint; C, loading Test: Calculate the corresponding electromagnet current calculation value according to the load and measured displacement value of each stage, change the current value of the electromagnet when the next stage is loaded into the current calculation value, and simulate the segments of each stage The stiffness of the joint. When this method is tested, the stiffness of the segment joint will change with the change of the load, which is more in line with the mechanical behavior of the tunnel segment joint in the actual project. Provide accurate and reliable test basis.

Description

一种管片接头刚度可控变化的隧道模型试验方法A Tunnel Model Test Method with Controllable Variation of Segment Joint Stiffness

技术领域technical field

本发明涉及一种管片接头刚度可控变化的隧道模型试验方法。The invention relates to a tunnel model test method with controllable variation of segment joint stiffness.

背景技术Background technique

隧道工程中,实际工程和结构的原型一般尺寸较大且较为复杂,其力学性能和受力机理往往无法通过对结构直接进行研究而获得。而必须采用模型试验,即:借助于模型,根据相似原理和相似准则进行试验,从而得到结构的各项数据和性能,为隧道的设计和施工提供试验依据。盾构隧道使用管片拼接而成,管片间存在接头,管片接头的连接方式有多种,通常采用的有螺栓接头、无连接件接头、插入式接头、销插式接头。由于其结构特点,管片接头在整个结构中的作用至关重要,不管是从宏观的计算模型,或者是管片接头的微观构造,管片接头处的结构形态、变形和应力状态等均具有典型的非线性特征。而管片接头处的刚度等力学性能变化,会对接头处的接触关系、结构整体的荷载,产生重要影响,特别是当荷载达到结构失稳临界状态时,对隧道结构整体受力状态和变形具有非常大的影响。因此在试验中,应该考虑管片接头的力学性能的变化,以真实反映实际工作情况。In tunnel engineering, the actual engineering and structural prototypes are generally large and complex, and their mechanical properties and stress mechanism cannot be obtained through direct research on the structure. Instead, model tests must be used, that is, with the help of models, tests are carried out according to the similarity principle and similarity criterion, so as to obtain various data and performance of the structure, and provide test basis for the design and construction of the tunnel. Shield tunnels are spliced by segments, and there are joints between the segments. There are many ways to connect the segment joints, such as bolted joints, joints without connectors, plug-in joints, and pin-insert joints. Due to its structural characteristics, the role of segment joints in the entire structure is very important. Whether it is from the macroscopic calculation model or the microscopic structure of segment joints, the structural shape, deformation and stress state of segment joints have important Typical non-linear features. The changes in mechanical properties such as stiffness at the segment joints will have an important impact on the contact relationship at the joints and the load on the overall structure, especially when the load reaches the critical state of structural instability, it will affect the overall stress state and deformation of the tunnel structure. have a very large impact. Therefore, in the test, the change of the mechanical properties of the segment joint should be considered to truly reflect the actual working conditions.

目前隧道模型试验中模拟管片接头刚度的方法有两类:At present, there are two methods for simulating the stiffness of segment joints in tunnel model tests:

第一类方法是对由聚乙烯管(PE管)等合成材料制作的模型,经过相似比计算后用螺丝+薄塑料片(PE片)对接头进行模拟。该方法中采用的材料与混凝土力学性能差异较大,采用螺丝+PE片固定的方法不是实际接头的连接方式,螺丝孔也削弱了整体结构的刚度,引起应力集中,其接头的布置方式虽然可以调整,但是其受力机理与实际不同,不能真实反映接头的力学性能。The first type of method is to use screws + thin plastic sheets (PE sheets) to simulate the joints of models made of synthetic materials such as polyethylene pipes (PE pipes) after calculating the similarity ratio. The material used in this method differs greatly from the mechanical properties of concrete. The method of fixing with screws + PE sheets is not the actual joint connection method. The screw holes also weaken the rigidity of the overall structure and cause stress concentration. Although the arrangement of the joints can be Adjustment, but its stress mechanism is different from the actual one, and cannot truly reflect the mechanical properties of the joint.

第二类方法是对由石膏等胶凝材料制作的模型,采用在隧道衬砌结构受拉区割槽削弱截面的方式,通过计算确定对应于特定荷载工况各接头所需的开口深度,在试验前进行相应深度的割槽。但由于割槽的深度不能在试验中随荷载等因素变化,因此不能真实反映管片接头在隧道开挖和运营过程中力学特性的变化。The second type of method is to use the model made of gypsum and other cementitious materials to cut grooves and weaken the section in the tension area of the tunnel lining structure, and determine the required opening depth of each joint corresponding to the specific load condition through calculation. Cut grooves of corresponding depth. However, since the depth of the cutting groove cannot be changed with the load and other factors in the test, it cannot truly reflect the change of the mechanical properties of the segment joint during tunnel excavation and operation.

而实际工程中的管片接头的刚度是随着荷载等外部环境的变化而改变的,因此,以上方法中对于接头刚度的模拟,只能针对管片接头特定的一种受力状态,其实验的刚度等力学性能在试验过程中不能随荷载等其他因素改变,与实际工程中隧道接头的力学行为不符,导致这些模型试验方法的试验结果的误差大,可靠性低,不能为隧道工程的设计、施工与维护提供准确、可靠的试验依据。同时由于管片接头刚度固定,现有接头的模拟方法也不能够研究管片接头刚度对隧道结构整体的变形和受力状态的影响。However, the stiffness of segment joints in actual engineering changes with changes in the external environment such as loads. Therefore, the simulation of joint stiffness in the above method can only be aimed at a specific stress state of segment joints. The mechanical properties such as stiffness cannot be changed with other factors such as load during the test, which is inconsistent with the mechanical behavior of the tunnel joint in the actual project, resulting in large errors and low reliability in the test results of these model test methods, which cannot be used for the design of tunnel projects. , Construction and maintenance provide accurate and reliable test basis. At the same time, due to the fixed stiffness of segment joints, the existing joint simulation methods cannot study the influence of segment joint stiffness on the overall deformation and stress state of the tunnel structure.

发明内容Contents of the invention

本发明的目的是提供一种管片接头刚度可控变化的隧道模型试验方法,该方法在隧道模型试验过程中管片接头的刚度会随荷载的变化而相应变化,更加符合实际工程中隧道管片接头的力学行为,从而其试验测试数据更准确、可靠,能为隧道工程的设计、施工与维护提供准确、可靠的试验依据。The purpose of the present invention is to provide a tunnel model test method in which the rigidity of segment joints can be controlled and changed. In the tunnel model test process, the stiffness of segment joints will change accordingly with the change of load, which is more in line with the tunnel pipe in actual engineering. The mechanical behavior of the sheet joint, so that the test data are more accurate and reliable, and can provide accurate and reliable test basis for the design, construction and maintenance of tunnel engineering.

本发明解决其技术问题所采用的技术方案是,一种管片接头刚度可控变化的隧道模型试验方法,其作法是:The technical solution adopted by the present invention to solve the technical problem is a tunnel model test method with controllable variation of segment joint rigidity, and its method is:

A、制作模型制作出分离的模型隧道管片,并在模型隧道管片的接头端预埋电磁铁,并用模具将模型隧道管片对位拼成模型隧道;A. Make a model to make a separate model tunnel segment, and pre-embed an electromagnet at the joint end of the model tunnel segment, and use a mold to assemble the model tunnel segment into a model tunnel;

B、仪器布置及初始化在模型隧道管片的接头端的侧面布置应变片或位移计;向电磁铁通以设定的初始电流,使电磁铁的磁力模拟管片间接头的初始刚度;B. Instrument layout and initialization Arrange strain gauges or displacement gauges on the side of the joint end of the model tunnel segment; pass the set initial current to the electromagnet, so that the magnetic force of the electromagnet simulates the initial stiffness of the joint between the segments;

C、加载试验C. Loading test

对模型隧道逐级加载;每级加载后根据加载的荷载和应变片或位移计测得到的应变值或位移量,计算出模型隧道管片接头端的内力,得到该阶段对应的管片接头刚度的电磁铁的该阶段电流值;然后通过电源向电磁铁通以该阶段电流值的电流,以模拟出模型隧道管片接头在该阶段的刚度,然后进行下一级的加载,直至加载完设定的级数或盾构隧道模型破坏。Load the model tunnel step by step; after each stage of loading, calculate the internal force of the segment joint end of the model tunnel according to the loaded load and the strain value or displacement measured by the strain gauge or displacement measurement, and obtain the corresponding stiffness of the segment joint at this stage The current value of the electromagnet at this stage; then pass the current value of this stage to the electromagnet through the power supply to simulate the stiffness of the model tunnel segment joint at this stage, and then carry out the next stage of loading until the set value is loaded Series or shield tunnel model destruction.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、将现有试验中隧道结构接头刚度固定不变改为随荷载变化而相应变化,即根据每一阶段的荷载和测得的位移值计算出相应的电磁铁电流计算值,通过将电磁铁中的电流值改变成电流计算值,而模拟出该阶段的管片接头的刚度。从而更加准确真实地模拟出隧道衬砌结构接头刚度在实际工程中的非线性变化,更加符合实际工程中隧道接头的力学行为,从而其试验测试数据更准确、可靠,能为隧道工程的设计、施工与维护提供准确、可靠的试验依据。1. Change the rigidity of the tunnel structure joints in the existing test from being fixed to changing with the change of the load, that is, calculate the corresponding electromagnet current calculation value according to the load and the measured displacement value of each stage, and pass the electromagnet The current value in is changed to the current calculation value, and the stiffness of the segment joint at this stage is simulated. In this way, the nonlinear change of the stiffness of the tunnel lining structure joint in the actual project can be simulated more accurately and realistically, which is more in line with the mechanical behavior of the tunnel joint in the actual project, so that the test data is more accurate and reliable, and can be used for the design and construction of the tunnel project. Provide accurate and reliable test basis for maintenance and maintenance.

2、本发明方法可通过等效计算结果,对接头的刚度进行定量控制,从而既可以通过实验得到管片接头在不同外部条件下的力学行为和破坏形态,也可以通过实验得到在相应管片接头刚度条件下,整个隧道结构在其他外部条件下的力学行为和破坏形态,方便研究隧道结构接头刚度对整体结构的变形和受力状态的影响。2. The method of the present invention can quantitatively control the stiffness of the joint through equivalent calculation results, so that the mechanical behavior and failure form of the segment joint under different external conditions can be obtained through experiments, and the stiffness of the corresponding segment can also be obtained through experiments. Under the joint stiffness condition, the mechanical behavior and failure form of the entire tunnel structure under other external conditions are convenient for studying the influence of the tunnel structure joint stiffness on the deformation and stress state of the overall structure.

上述的模型隧道管片的接头端预埋的电磁铁为多层,每层中的电磁铁为多个。The electromagnets pre-embedded at the joint end of the above-mentioned model tunnel segment are multi-layered, and there are multiple electromagnets in each layer.

采用多个多层电磁铁进行管片接头的刚度控制,可以更好地模拟实际隧道管片接头处各部分不同的受力情况,从而更好地反映试验中管片接头真实的工作情况。Using multiple multi-layer electromagnets to control the stiffness of the segment joints can better simulate the different stress conditions of each part of the segment joints in the actual tunnel, so as to better reflect the real working conditions of the segment joints in the test.

下面结合附图和具体实施方式对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1是本发明实施例的模拟管片接头的结构示意图。Fig. 1 is a schematic structural diagram of a simulated segment joint according to an embodiment of the present invention.

图2是实际管片接头的受力状态示意图。Figure 2 is a schematic diagram of the stress state of the actual segment joint.

图3是本发明实施例的模拟管片接头的受力状态示意图。Fig. 3 is a schematic diagram of a stressed state of a simulated segment joint according to an embodiment of the present invention.

图4是本发明实施例的模拟管片接头的力学特性曲线。Fig. 4 is a mechanical characteristic curve of the simulated segment joint of the embodiment of the present invention.

具体实施方式Detailed ways

实施例Example

图1示出,本发明的一种具体实施方式为,一种管片接头刚度可控变化的隧道模型试验方法,其作法是:Fig. 1 shows, a kind of specific embodiment of the present invention is, a kind of tunnel model test method of segment joint rigidity controllable variation, and its practice is:

A、制作模型制作出分离的模型隧道管片1,并在模型隧道管片1的接头端预埋电磁铁2,并用模具将模型隧道管片1对位拼成模型隧道;A. Make a model Make a separate model tunnel segment 1, and pre-embed an electromagnet 2 at the joint end of the model tunnel segment 1, and use a mold to align the model tunnel segment 1 into a model tunnel;

B、仪器布置及初始化在模型隧道管片1的接头端的侧面布置应变片3或位移计;向电磁铁2通以设定的初始电流,使电磁铁的磁力模拟管片间接头的初始刚度;B. Instrument layout and initialization Arrange strain gauges 3 or displacement gauges on the side of the joint end of the model tunnel segment 1; pass a set initial current to the electromagnet 2, so that the magnetic force of the electromagnet simulates the initial stiffness of the joint between the segments;

C、加载试验C. Loading test

对模型隧道逐级加载;每级加载后根据加载的荷载和应变片3或位移计测得到的应变值或位移量,计算出模型隧道管片1接头端的内力,得到该阶段对应的管片接头刚度的电磁铁2的该阶段电流值;然后通过电源向电磁铁2通以该阶段电流值的电流,以模拟出模型隧道管片1接头在该阶段的刚度,然后进行下一级的加载,直至加载完设定的级数或盾构隧道模型破坏。Load the model tunnel step by step; after each stage of loading, calculate the internal force at the joint end of the model tunnel segment 1 according to the loaded load and the strain value or displacement measured by the strain gauge 3 or the displacement measurement, and obtain the corresponding segment joint at this stage The current value of the current stage of the electromagnet 2 of the stiffness; then the current value of the current value of the stage is passed to the electromagnet 2 through the power supply to simulate the stiffness of the joint of the model tunnel segment 1 at this stage, and then the next stage of loading is carried out. Until the set number of stages is loaded or the shield tunnel model is destroyed.

本例的模型隧道管片1的接头端预埋的电磁铁2为多层,每层中的电磁铁2为多个。The electromagnet 2 embedded in the joint end of the model tunnel segment 1 of this example is multi-layer, and there are multiple electromagnets 2 in each layer.

本发明中模拟管片接头刚度的对应电流值的计算方法如下:The calculation method of the corresponding current value of simulating segment joint stiffness in the present invention is as follows:

根据管片接头的实际受力状态,如图2所示,由管片接头抗弯刚度定义有:According to the actual stress state of the segment joint, as shown in Figure 2, the bending stiffness of the segment joint is defined as:

K θ = M θ     ① K θ = m θ

①式中θ为接头张开角度,由试验设备测得;M为作用在接头处的力偶。① In the formula, θ is the opening angle of the joint, which is measured by the test equipment; M is the force couple acting on the joint.

由于接头处受力复杂,在试验中以多排电磁铁进行模拟,其受力状态如图3所示,则有:Due to the complex force at the joint, multiple rows of electromagnets were used to simulate in the test, and its force state is shown in Figure 3, then:

M=∑Fihi    ②M=∑F i h i

②式中hi为各排电磁铁到受压区合力作用点的距离;Fi为各排电磁铁的吸力大小,通过电流控制,其计算公式按照以下经验公式进行计算确定:② In the formula, h i is the distance from each row of electromagnets to the resultant force point in the pressure zone; F i is the suction force of each row of electromagnets, which is controlled by current, and its calculation formula is calculated and determined according to the following empirical formula:

F = ( NI ) 2 μ 0 S 2 K f 2 δ 2     ③ f = ( NI ) 2 μ 0 S 2 K f 2 δ 2

③式中N为电磁铁的线圈匝数,I为电磁铁通电电流,μ0为空气磁导系数,计算时取为1.25×10-8H/cm;S为磁极表面总面积;Kf为漏磁系数,根据所使用的电磁铁不同而改变,一般近似取为3.5—4,可通过电磁铁的吸力测试确定;δ为气隙长度,由电磁铁的参数确定。③In the formula, N is the number of coil turns of the electromagnet, I is the electric current of the electromagnet, and μ 0 is the air permeability coefficient, which is taken as 1.25× 10-8 H/cm during calculation; S is the total surface area of the magnetic pole; K f is The flux leakage coefficient varies according to the electromagnet used, and is generally approximately 3.5-4, which can be determined by the suction test of the electromagnet; δ is the length of the air gap, which is determined by the parameters of the electromagnet.

所需电磁铁吸力Fi的大小是根据已有的管片接头的力学特性曲线F=f(Mi,Ni),按照相似原理按比例缩放后确定,如图4所示。The required electromagnet attraction force F i is determined according to the mechanical characteristic curve F=f(M i , N i ) of the existing segment joint and scaled according to the similarity principle, as shown in Fig. 4 .

由以上可知,联立①、②、③式,即可求得接头的等效刚度与电磁铁通电电流的关系,根据此原理以及试验中实时测得的内力和变形量就可以得出电磁铁需要供给的电流。It can be seen from the above that the relationship between the equivalent stiffness of the joint and the current of the electromagnet can be obtained by combining the formulas ①, ②, and ③. According to this principle and the internal force and deformation measured in real time in the test, the electromagnet can be obtained. The current that needs to be supplied.

Claims (2)

1.一种管片接头刚度可控变化的隧道模型试验方法,其作法是:1. A tunnel model test method with controllable variation of segment joint stiffness, the method is: A、制作模型A. Make a model 制作出分离的模型隧道管片(1),并在模型隧道管片(1)的接头端预埋电磁铁(2),并用模具将模型隧道管片(1)对位拼成模型隧道;Making separated model tunnel segments (1), pre-embedding electromagnets (2) at joint ends of the model tunnel segments (1), and aligning the model tunnel segments (1) with molds to form a model tunnel; B、仪器布置及初始化B. Instrument layout and initialization 在模型隧道管片(1)的接头端的侧面布置应变片(3)或位移计;向电磁铁(2)通以设定的初始电流,使电磁铁的磁力模拟管片间接头的初始刚度;Strain gauges (3) or displacement gauges are arranged on the side of the joint end of the model tunnel segment (1); a set initial current is passed to the electromagnet (2), so that the magnetic force of the electromagnet simulates the initial stiffness of the joint between segments; C、加载试验C. Loading test 对模型隧道逐级加载;每级加载后根据加载的荷载和应变片(3)或位移计测得到的应变值或位移量,计算出模型隧道管片(1)接头端的内力,得到该阶段对应的管片接头刚度的电磁铁(2)的该阶段电流值;然后通过电源向电磁铁(2)通以该阶段电流值的电流,以模拟出模型隧道管片(1)接头在该阶段的刚度,然后进行下一级的加载,直至加载完设定的级数或盾构隧道模型破坏。Load the model tunnel step by step; after each stage of loading, calculate the internal force of the joint end of the model tunnel segment (1) according to the loaded load and the strain value or displacement measured by the strain gauge (3) or displacement measurement, and obtain the corresponding The current value of the electromagnet (2) of the stiffness of the segment joint; then pass the current value of the current value to the electromagnet (2) through the power supply to simulate the model tunnel segment (1) joint at this stage. Stiffness, and then proceed to the next level of loading until the set number of levels is loaded or the shield tunnel model is destroyed. 2.根据权利要求1所述的一种管片接头刚度可控变化的隧道模型试验方法,其特征在于:所述的模型隧道管片(1)的接头端预埋的电磁铁(2)为多层,每层中的电磁铁(2)为多个。2. the tunnel model test method of a kind of segment joint stiffness controllable variation according to claim 1, is characterized in that: the electromagnet (2) embedded in the joint end of described model tunnel segment (1) is There are multiple layers, and there are multiple electromagnets (2) in each layer.
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