CN103952217A - Working oil composition of load-sensing plunger variable pump hydraulic system - Google Patents

Working oil composition of load-sensing plunger variable pump hydraulic system Download PDF

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Publication number
CN103952217A
CN103952217A CN201410190193.1A CN201410190193A CN103952217A CN 103952217 A CN103952217 A CN 103952217A CN 201410190193 A CN201410190193 A CN 201410190193A CN 103952217 A CN103952217 A CN 103952217A
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China
Prior art keywords
variable pump
compound
pump hydraulic
plunger variable
load sensing
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CN201410190193.1A
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CN103952217B (en
Inventor
黄福川
邓富康
卢朝霞
莫宇飞
李康春
黄伊琳
马骁飞
陈彪
刘宇恒
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Guangxi University
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Guangxi University
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Abstract

The invention discloses a working oil composition of a load-sensing plunger variable pump hydraulic system. Poly-internal-olefins and alkylbenzene are compounded as base oil, and a variety of compound additives, including an anti-wear agent, an anti-rust agent, a dispersant, an antioxidant, an anti-foam agent, an anti-emulsification agent, a metal deactivator, a friction modifier and the like are further matched. The working oil composition disclosed by the invention has not only properties of ordinary anti-wear hydraulic oil, but also good viscosity index, filtration, dispersion, detergency, high anti-shear stability, thermal oxidation stability, air release value, low-temperature fluidity and water resistance.

Description

Load sensing plunger variable pump hydraulic work system oil compositions
Technical field
The invention belongs to loader hydraulic system hydraulic efficiency oil (liquid) field, particularly load sensing plunger variable pump hydraulic work system oil compositions.
Background technology
Load sensing plunger variable pump hydraulic system is the state-of-the-art system of technology in the hydraulic efficiency system of using on current shovel loader, and its major advantage is energy-saving and cost-reducing, and environmental protection meets the development trend of modern hydraulic technology completely.Aspect hydraulic efficiency system, no matter be quantitative gear list pump hydraulic system or many pumps combination hydraulic system, all can not cause the capacity usage ratio of system lower according to the output of load request timely adjustment flow, working temperature is high, needs larger scatterer; Also there is lower, the problem such as oil consumption is high of Hydraulic Elements life-span simultaneously.Hydraulic efficiency system is about 40%~60% in shovel loader energy consumption accounting, and the pump of quantitative system cannot carry out according to loading demand the adjusting of output flow.Therefore its energy consumption is compared the gap that has 10~40% with variable system.Load sensing plunger variable pump hydraulic system can be by the signal feedback of hydraulic system of working and steering hydraulic system to variable volume pump, and variable volume pump regulates working order thus, and then the anti-desired pressure of system and the flow of providing is to reach energy-conservation object.Because this system can regulate working order completely voluntarily, the required flow of equipment and pressure are only provided, just energy loss can be dropped to minimum.This system belongs to " green product ", meets future developing trend, but its complex structure.In order to be in use strictly on guard against that emptying phenomenon appears in plunger variable pump, must strictly control oil cleanliness.More than system requirements degree of cleaning are controlled in NAS8 level, to guarantee the work-ing life of element; Otherwise, very easily cause card valve plug-hole, cause the damage of pump.Therefore, the characteristic that this system works oil (liquid) is required to have except common antiwear hydraulic oil, also require good viscosity index, filterableness, dispersiveness, detergency, high resistance shear stability, thermal oxidation stability, air release value, low-temperature fluidity and water resisting property etc.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of except having the characteristic that common antiwear hydraulic oil has, and also has the load sensing plunger variable pump hydraulic work system oil compositions of good viscosity index, filterableness, dispersiveness, detergency, high resistance shear stability, thermal oxidation stability, air release value, low-temperature fluidity and water resisting property.
The present invention adopts following technical scheme to solve the problems of the technologies described above:
Load sensing plunger variable pump hydraulic work system oil compositions, adopts poly-internal olefin and alkylbenzene compound as base oil, coordinates multiple composite additive, and the mass percent of each component is:
Component Mass percent content
Base oil Surplus
Oxidation inhibitor 1.0%~3.0%
Rust-preventive agent 0.5%~2.0%
Metal passivator 1.0%~3.0%
Anti-wear agent 3.0%~5.0%
Kilfoam 0.001%~0.01%
Non-emulsifying agent 0.3%~1.0%
Dispersion agent 3.0%~5.0%
Friction improver 2.0%~4.0%
Each constituent mass percentage ratio summation is 100% above.
Base oil is that poly-internal olefin and 40%~50% the alkylbenzene of mass ratio 60%~50% is compound.
Oxidation inhibitor be mass ratio 60%~50% dialkyl diphenylamine and 40%~50% 4,4'-methylene-bis (2,6-di-tert-butylphenol) is compound.
Rust-preventive agent is that benzotriazole and 40%~50% the lanolin of mass ratio 60%~50% is compound.
Metal passivator is that 124 Triazole derivative and 40%~50% the thiadiazoles derivative of mass ratio 60%~50% is compound.
Anti-wear agent is that tritolyl phosphate and 50%~30% the sulphur phosphoric acid nitrogen containing derivative of mass ratio 50%~70% is compound.
Kilfoam is acrylate and ether copolymer (T912).
Non-emulsifying agent is that polyethers macromolecular compound and 40%~50% amine and the epoxide condenses of mass ratio 60%~50% is compound.
Dispersion agent is that the polyisobutylene-bis-succinimide (high nitrogen) of mass ratio 60%~50% is compound with 40%~50% boronation polyisobutylene-bis-succinimide.
Friction improver is that dimeracid glycol ester and 40%~50% the alkyl triphenyl thiophosphatephosphorothioate of mass ratio 60%~50% is compound.
Remarkable advantage of the present invention is: except having the characteristic that common antiwear hydraulic oil has, also have good viscosity index, filterableness, dispersiveness, detergency, high resistance shear stability, thermal oxidation stability, air release value, low-temperature fluidity and water resisting property.
Embodiment
Embodiment 1:
Each component of following mass percent is in harmonious proportion and is formed:
Embodiment 2:
Each component of following mass percent is in harmonious proportion and is formed:
Embodiment 3:
Each component of following mass percent is in harmonious proportion and is formed:
The key technical indexes of embodiment 3 products is:
Project Quality index
Moisture, % is not more than Nothing
40 ℃ of kinematic viscosity mm 2/s 21.5
Flash-point (opening) ℃, is greater than 232
Mechanical impurity, % is not more than Nothing
Last non seizure load (P b), Kg is not less than 96
Pour point, ℃, not higher than -23
Water soluble acid or alkali Nothing
Corrosion test (copper sheet, 100 ℃, 3h), level 1
Viscosity index, is not less than 130

Claims (10)

1. load sensing plunger variable pump hydraulic work system oil compositions, is characterized in that adopting poly-internal olefin and alkylbenzene compound as base oil, coordinates multiple composite additive, and the mass percent of each component is:
Component Mass percent content Base oil Surplus Oxidation inhibitor 1.0%~3.0% Rust-preventive agent 0.5%~2.0% Metal passivator 1.0%~3.0% Anti-wear agent 3.0%~5.0% Kilfoam 0.001%~0.01% Non-emulsifying agent 0.3%~1.0% Dispersion agent 3.0%~5.0% Friction improver 2.0%~4.0%
Each constituent mass percentage ratio summation is 100% above.
2. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that base oil is that poly-internal olefin and 40%~50% the alkylbenzene of mass ratio 60%~50% is compound.
3. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, it is characterized in that oxidation inhibitor be mass ratio 60%~50% dialkyl diphenylamine and 40%~50% 4,4'-methylene-bis (2,6-di-tert-butylphenol) is compound.
4. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that rust-preventive agent is that benzotriazole and 40%~50% the lanolin of mass ratio 60%~50% is compound.
5. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that metal passivator is that 124 Triazole derivative and 40%~50% the thiadiazoles derivative of mass ratio 60%~50% is compound.
6. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that anti-wear agent is that tritolyl phosphate and 50%~30% the sulphur phosphoric acid nitrogen containing derivative of mass ratio 50%~70% is compound.
7. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that kilfoam is acrylate and ether copolymer.
8. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that non-emulsifying agent is that polyethers macromolecular compound and 40%~50% amine and the epoxide condenses of mass ratio 60%~50% is compound.
9. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that dispersion agent is that high nitrogen polyisobutylene-bis-succinimide and 40%~50% the boronation polyisobutylene-bis-succinimide of mass ratio 60%~50% is compound.
10. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that friction improver is that dimeracid glycol ester and 40%~50% the alkyl triphenyl thiophosphatephosphorothioate of mass ratio 60%~50% is compound.
CN201410190193.1A 2014-05-07 2014-05-07 Load sensing plunger variable pump hydraulic work system oil compositions Expired - Fee Related CN103952217B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105132099A (en) * 2015-08-11 2015-12-09 天津市中达石化有限责任公司 Special lubricating oil for gas filling sub-station system
CN106433865A (en) * 2016-09-05 2017-02-22 广西大学 Horizontal type cycloidal speed reducer lubricating agent composition

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102492525A (en) * 2011-11-15 2012-06-13 徐州希弗重工科技有限公司 Hydraulic oil additive combination and preparation method thereof
CN102952617A (en) * 2012-11-02 2013-03-06 北京欧陆宝石化产品有限公司 Hydraulic-transmission-braking three-use lubricating oil composition

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102492525A (en) * 2011-11-15 2012-06-13 徐州希弗重工科技有限公司 Hydraulic oil additive combination and preparation method thereof
CN102952617A (en) * 2012-11-02 2013-03-06 北京欧陆宝石化产品有限公司 Hydraulic-transmission-braking three-use lubricating oil composition

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105132099A (en) * 2015-08-11 2015-12-09 天津市中达石化有限责任公司 Special lubricating oil for gas filling sub-station system
CN106433865A (en) * 2016-09-05 2017-02-22 广西大学 Horizontal type cycloidal speed reducer lubricating agent composition

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