CN103952217A - Working oil composition of load-sensing plunger variable pump hydraulic system - Google Patents
Working oil composition of load-sensing plunger variable pump hydraulic system Download PDFInfo
- Publication number
- CN103952217A CN103952217A CN201410190193.1A CN201410190193A CN103952217A CN 103952217 A CN103952217 A CN 103952217A CN 201410190193 A CN201410190193 A CN 201410190193A CN 103952217 A CN103952217 A CN 103952217A
- Authority
- CN
- China
- Prior art keywords
- variable pump
- compound
- pump hydraulic
- plunger variable
- load sensing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 17
- 150000001875 compounds Chemical class 0.000 claims abstract description 17
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 15
- 230000003647 oxidation Effects 0.000 claims abstract description 8
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 8
- 239000002199 base oil Substances 0.000 claims abstract description 7
- 239000006185 dispersion Substances 0.000 claims abstract description 5
- 239000000654 additive Substances 0.000 claims abstract description 3
- 150000004996 alkyl benzenes Chemical class 0.000 claims abstract description 3
- 239000010729 system oil Substances 0.000 claims description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 150000001336 alkenes Chemical class 0.000 claims description 4
- -1 alkylbenzene compound Chemical class 0.000 claims description 4
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 claims description 4
- 239000003995 emulsifying agent Substances 0.000 claims description 4
- 239000003112 inhibitor Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 4
- 229960002317 succinimide Drugs 0.000 claims description 4
- MDWVSAYEQPLWMX-UHFFFAOYSA-N 4,4'-Methylenebis(2,6-di-tert-butylphenol) Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 MDWVSAYEQPLWMX-UHFFFAOYSA-N 0.000 claims description 2
- 239000004166 Lanolin Substances 0.000 claims description 2
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 claims description 2
- WLNWTZUBIFONCN-UHFFFAOYSA-N [N].[S].OP(O)(O)=O Chemical compound [N].[S].OP(O)(O)=O WLNWTZUBIFONCN-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 2
- 230000000996 additive effect Effects 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims description 2
- 239000012964 benzotriazole Substances 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims description 2
- 239000000470 constituent Substances 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 150000002118 epoxides Chemical class 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 2
- 229940039717 lanolin Drugs 0.000 claims description 2
- 235000019388 lanolin Nutrition 0.000 claims description 2
- 229920002521 macromolecule Polymers 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 229920000570 polyether Polymers 0.000 claims description 2
- 150000004867 thiadiazoles Chemical class 0.000 claims description 2
- 150000003852 triazoles Chemical class 0.000 claims description 2
- 239000003921 oil Substances 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 239000010720 hydraulic oil Substances 0.000 abstract description 4
- GGQQNYXPYWCUHG-RMTFUQJTSA-N (3e,6e)-deca-3,6-diene Chemical compound CCC\C=C\C\C=C\CC GGQQNYXPYWCUHG-RMTFUQJTSA-N 0.000 abstract 1
- 239000002518 antifoaming agent Substances 0.000 abstract 1
- 239000003963 antioxidant agent Substances 0.000 abstract 1
- 230000003078 antioxidant effect Effects 0.000 abstract 1
- 239000013556 antirust agent Substances 0.000 abstract 1
- 239000002270 dispersing agent Substances 0.000 abstract 1
- 238000004945 emulsification Methods 0.000 abstract 1
- 238000001914 filtration Methods 0.000 abstract 1
- 239000006078 metal deactivator Substances 0.000 abstract 1
- 239000003607 modifier Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 101100293606 Hordeum vulgare NAS8 gene Proteins 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Landscapes
- Lubricants (AREA)
Abstract
The invention discloses a working oil composition of a load-sensing plunger variable pump hydraulic system. Poly-internal-olefins and alkylbenzene are compounded as base oil, and a variety of compound additives, including an anti-wear agent, an anti-rust agent, a dispersant, an antioxidant, an anti-foam agent, an anti-emulsification agent, a metal deactivator, a friction modifier and the like are further matched. The working oil composition disclosed by the invention has not only properties of ordinary anti-wear hydraulic oil, but also good viscosity index, filtration, dispersion, detergency, high anti-shear stability, thermal oxidation stability, air release value, low-temperature fluidity and water resistance.
Description
Technical field
The invention belongs to loader hydraulic system hydraulic efficiency oil (liquid) field, particularly load sensing plunger variable pump hydraulic work system oil compositions.
Background technology
Load sensing plunger variable pump hydraulic system is the state-of-the-art system of technology in the hydraulic efficiency system of using on current shovel loader, and its major advantage is energy-saving and cost-reducing, and environmental protection meets the development trend of modern hydraulic technology completely.Aspect hydraulic efficiency system, no matter be quantitative gear list pump hydraulic system or many pumps combination hydraulic system, all can not cause the capacity usage ratio of system lower according to the output of load request timely adjustment flow, working temperature is high, needs larger scatterer; Also there is lower, the problem such as oil consumption is high of Hydraulic Elements life-span simultaneously.Hydraulic efficiency system is about 40%~60% in shovel loader energy consumption accounting, and the pump of quantitative system cannot carry out according to loading demand the adjusting of output flow.Therefore its energy consumption is compared the gap that has 10~40% with variable system.Load sensing plunger variable pump hydraulic system can be by the signal feedback of hydraulic system of working and steering hydraulic system to variable volume pump, and variable volume pump regulates working order thus, and then the anti-desired pressure of system and the flow of providing is to reach energy-conservation object.Because this system can regulate working order completely voluntarily, the required flow of equipment and pressure are only provided, just energy loss can be dropped to minimum.This system belongs to " green product ", meets future developing trend, but its complex structure.In order to be in use strictly on guard against that emptying phenomenon appears in plunger variable pump, must strictly control oil cleanliness.More than system requirements degree of cleaning are controlled in NAS8 level, to guarantee the work-ing life of element; Otherwise, very easily cause card valve plug-hole, cause the damage of pump.Therefore, the characteristic that this system works oil (liquid) is required to have except common antiwear hydraulic oil, also require good viscosity index, filterableness, dispersiveness, detergency, high resistance shear stability, thermal oxidation stability, air release value, low-temperature fluidity and water resisting property etc.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of except having the characteristic that common antiwear hydraulic oil has, and also has the load sensing plunger variable pump hydraulic work system oil compositions of good viscosity index, filterableness, dispersiveness, detergency, high resistance shear stability, thermal oxidation stability, air release value, low-temperature fluidity and water resisting property.
The present invention adopts following technical scheme to solve the problems of the technologies described above:
Load sensing plunger variable pump hydraulic work system oil compositions, adopts poly-internal olefin and alkylbenzene compound as base oil, coordinates multiple composite additive, and the mass percent of each component is:
Component | Mass percent content |
Base oil | Surplus |
Oxidation inhibitor | 1.0%~3.0% |
Rust-preventive agent | 0.5%~2.0% |
Metal passivator | 1.0%~3.0% |
Anti-wear agent | 3.0%~5.0% |
Kilfoam | 0.001%~0.01% |
Non-emulsifying agent | 0.3%~1.0% |
Dispersion agent | 3.0%~5.0% |
Friction improver | 2.0%~4.0% |
Each constituent mass percentage ratio summation is 100% above.
Base oil is that poly-internal olefin and 40%~50% the alkylbenzene of mass ratio 60%~50% is compound.
Oxidation inhibitor be mass ratio 60%~50% dialkyl diphenylamine and 40%~50% 4,4'-methylene-bis (2,6-di-tert-butylphenol) is compound.
Rust-preventive agent is that benzotriazole and 40%~50% the lanolin of mass ratio 60%~50% is compound.
Metal passivator is that 124 Triazole derivative and 40%~50% the thiadiazoles derivative of mass ratio 60%~50% is compound.
Anti-wear agent is that tritolyl phosphate and 50%~30% the sulphur phosphoric acid nitrogen containing derivative of mass ratio 50%~70% is compound.
Kilfoam is acrylate and ether copolymer (T912).
Non-emulsifying agent is that polyethers macromolecular compound and 40%~50% amine and the epoxide condenses of mass ratio 60%~50% is compound.
Dispersion agent is that the polyisobutylene-bis-succinimide (high nitrogen) of mass ratio 60%~50% is compound with 40%~50% boronation polyisobutylene-bis-succinimide.
Friction improver is that dimeracid glycol ester and 40%~50% the alkyl triphenyl thiophosphatephosphorothioate of mass ratio 60%~50% is compound.
Remarkable advantage of the present invention is: except having the characteristic that common antiwear hydraulic oil has, also have good viscosity index, filterableness, dispersiveness, detergency, high resistance shear stability, thermal oxidation stability, air release value, low-temperature fluidity and water resisting property.
Embodiment
Embodiment 1:
Each component of following mass percent is in harmonious proportion and is formed:
Embodiment 2:
Each component of following mass percent is in harmonious proportion and is formed:
Embodiment 3:
Each component of following mass percent is in harmonious proportion and is formed:
The key technical indexes of embodiment 3 products is:
Project | Quality index |
Moisture, % is not more than | Nothing |
40 ℃ of kinematic viscosity mm 2/s | 21.5 |
Flash-point (opening) ℃, is greater than | 232 |
Mechanical impurity, % is not more than | Nothing |
Last non seizure load (P b), Kg is not less than | 96 |
Pour point, ℃, not higher than | -23 |
Water soluble acid or alkali | Nothing |
Corrosion test (copper sheet, 100 ℃, 3h), level | 1 |
Viscosity index, is not less than | 130 |
Claims (10)
1. load sensing plunger variable pump hydraulic work system oil compositions, is characterized in that adopting poly-internal olefin and alkylbenzene compound as base oil, coordinates multiple composite additive, and the mass percent of each component is:
Each constituent mass percentage ratio summation is 100% above.
2. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that base oil is that poly-internal olefin and 40%~50% the alkylbenzene of mass ratio 60%~50% is compound.
3. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, it is characterized in that oxidation inhibitor be mass ratio 60%~50% dialkyl diphenylamine and 40%~50% 4,4'-methylene-bis (2,6-di-tert-butylphenol) is compound.
4. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that rust-preventive agent is that benzotriazole and 40%~50% the lanolin of mass ratio 60%~50% is compound.
5. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that metal passivator is that 124 Triazole derivative and 40%~50% the thiadiazoles derivative of mass ratio 60%~50% is compound.
6. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that anti-wear agent is that tritolyl phosphate and 50%~30% the sulphur phosphoric acid nitrogen containing derivative of mass ratio 50%~70% is compound.
7. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that kilfoam is acrylate and ether copolymer.
8. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that non-emulsifying agent is that polyethers macromolecular compound and 40%~50% amine and the epoxide condenses of mass ratio 60%~50% is compound.
9. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that dispersion agent is that high nitrogen polyisobutylene-bis-succinimide and 40%~50% the boronation polyisobutylene-bis-succinimide of mass ratio 60%~50% is compound.
10. load sensing plunger variable pump hydraulic work system oil compositions as claimed in claim 1, is characterized in that friction improver is that dimeracid glycol ester and 40%~50% the alkyl triphenyl thiophosphatephosphorothioate of mass ratio 60%~50% is compound.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410190193.1A CN103952217B (en) | 2014-05-07 | 2014-05-07 | Load sensing plunger variable pump hydraulic work system oil compositions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410190193.1A CN103952217B (en) | 2014-05-07 | 2014-05-07 | Load sensing plunger variable pump hydraulic work system oil compositions |
Publications (2)
Publication Number | Publication Date |
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CN103952217A true CN103952217A (en) | 2014-07-30 |
CN103952217B CN103952217B (en) | 2015-08-19 |
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CN201410190193.1A Expired - Fee Related CN103952217B (en) | 2014-05-07 | 2014-05-07 | Load sensing plunger variable pump hydraulic work system oil compositions |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105132099A (en) * | 2015-08-11 | 2015-12-09 | 天津市中达石化有限责任公司 | Special lubricating oil for gas filling sub-station system |
CN106433865A (en) * | 2016-09-05 | 2017-02-22 | 广西大学 | Horizontal type cycloidal speed reducer lubricating agent composition |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102492525A (en) * | 2011-11-15 | 2012-06-13 | 徐州希弗重工科技有限公司 | Hydraulic oil additive combination and preparation method thereof |
CN102952617A (en) * | 2012-11-02 | 2013-03-06 | 北京欧陆宝石化产品有限公司 | Hydraulic-transmission-braking three-use lubricating oil composition |
-
2014
- 2014-05-07 CN CN201410190193.1A patent/CN103952217B/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102492525A (en) * | 2011-11-15 | 2012-06-13 | 徐州希弗重工科技有限公司 | Hydraulic oil additive combination and preparation method thereof |
CN102952617A (en) * | 2012-11-02 | 2013-03-06 | 北京欧陆宝石化产品有限公司 | Hydraulic-transmission-braking three-use lubricating oil composition |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105132099A (en) * | 2015-08-11 | 2015-12-09 | 天津市中达石化有限责任公司 | Special lubricating oil for gas filling sub-station system |
CN106433865A (en) * | 2016-09-05 | 2017-02-22 | 广西大学 | Horizontal type cycloidal speed reducer lubricating agent composition |
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Publication number | Publication date |
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CN103952217B (en) | 2015-08-19 |
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Granted publication date: 20150819 |
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