Plastics for home appliances and preparation method thereof
Technical field
The present invention relates to a kind of plastics and preparation method thereof, relate in particular to a kind of plastics for home appliances and preparation method thereof.
Background technology
Domestic household electrical appliances market will welcome the quick upgrading of new round consumption structure, and this will effectively promote the growth of domestic consumption market." and the chemical materialss such as plastics and household appliances manufacturing are in close relations, therefore must coordinate the upgrading of household electrical appliances, progressively to customizations, high performance, safety, the effort of environmental protection direction.
Plastics major part for household electrical appliances is thermoplastics, accounts for 90%, and wherein major part is general-purpose plastics, mainly contains following a few class.
1, general-purpose plastics: polypropylene (PP), polystyrene (PS), polyvinyl chloride (PVC) etc.
2, engineering plastics: acrylonitrile/butadiene/styrene terpolymer (ABS), polymeric amide (PA), polycarbonate (PC), polyoxymethylene (POM), polyphenylene oxide (PPO), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), urethane (PUR) etc.
3, thermosetting resin: resol, aminoresin, epoxy resin etc.
Because plastics have light weight, electrical insulation capability that intensity is high, excellent, good chemical stability, good printing opacity and barrier propterty and damping, performance muffler suddenly become the indispensable material of household appliances manufacturing.
Plastics consumption in household electrical appliances, has accounted for 40% of weight ratio at present.Along with household appliance appearance is more and more diversified, art up, special-effect plastics are proposed to requirements at the higher level.In the situation that ensureing product performance, by adopting novel material, new design, novel process.
Along with the further attention of people to health, the antibacterial of household electrical appliances and sterilizing function plastics have been proposed to higher, more normalized requirement, it is reported increasing enterprise by antibiotic plastic for refrigerator, washing machine, water dispenser, electric cooker, air cleaner etc. to reduce microbial contamination and germ cross infection.
In addition, in household electric appliances, product plastic has become one of household electric appliances important development direction, and plastics have become the fastest material of field of household appliances application quantity rate of growth, and every average annual growth rate reached 29.5% left and right in recent years.
Summary of the invention
For above shortcomings in prior art, one of technical problem to be solved by this invention is to provide a kind of plastics for home appliances.
Two of technical problem to be solved by this invention is to provide the preparation method of above-mentioned plastics for home appliances.
The present invention is achieved through the following technical solutions:
A kind of plastics for home appliances, the component that comprises following weight parts: 50-70 part PC resin; 30-50 part ABS resin; 2-8 part compatilizer.
Preferably, the invention provides:
A kind of plastics for home appliances, the component that comprises following weight parts: 50-70 part PC resin; 30-50 part ABS resin; 2-8 part compatilizer; 0.2-0.6 part antiseptic-germicide.
Described antiseptic-germicide is 2-hydroxyl-4-sec.-propyl-2, two (n-to the chlorobenzene biguanides) hexanes of 4,6-cycloheptatriene-1-ketone and/or 1,6-.
Optimally, described antiseptic-germicide is 2-hydroxyl-4-sec.-propyl-2,4,6-cycloheptatriene-1-ketone and 1, the mixture of two (n-to the chlorobenzene biguanides) hexanes of 6-, 2-hydroxyl-4-sec.-propyl-2,4, the weight ratio of two (n-to the chlorobenzene biguanides) hexanes of 6-cycloheptatriene-1-ketone and 1,6-is 3:1-1:3.
2-hydroxyl-4-sec.-propyl-2,4,6-cycloheptatriene-1-ketone, No. CAS: 499-44-5.Can be used for makeup anticorrosion, but and have no any by this raw material for the antibacterial written report of plastics.
Two (n-to the chlorobenzene biguanides) hexanes of 1,6-, No. CAS: 55-56-1.Can be used for the surface sterilization of food factory, Cosmetics Plant, pharmaceutical factory etc., but and have no any by this raw material for the antibacterial written report of plastics.
Preferably, described compatilizer is maleic anhydride grafts, most preferably is PE-g-MAH compatilizer.
Obviously, for improving other performances of product, can also in blend material, add adaptively other auxiliary agents, as oxidation inhibitor, fire retardant, static inhibitor, weighting agent and pigment etc. in the present invention, its consumption is the conventional amount used of the industry, or adjusts according to the requirement of practical situation.
The present invention also provides the preparation method of above-mentioned plastics for home appliances: take each component by proportioning, mix melting mixing, extruding pelletization.
The present invention combines the excellent specific property of PC and ABS bi-material, there is the character such as good formability, mechanicalness, shock strength and heatproof, uvioresistant, can be widely used in household appliances such as manufacturing refrigerator, washing machine, water dispenser, electric cooker, air cleaner.
Embodiment
In embodiment, the selection of resin raw material:
PC resin is selected the general purpose grade PC resin of the Plastics Company trade mark 241R of General Electric (U.S.A.).
ABS resin is selected the Polylac ABS resin of the trade mark PA-757 of Zhenjiang, Jiangsu Qi Mei Chemical Co., Ltd..
Embodiment 1-3
Take each component according to corresponding embodiment 1-3 data in table 1; Add mixing machine, under room temperature, control rotating speed at 3000 revs/min, mix 10 minutes; After taking-up, add in screw extrusion press, extruding pelletization at 240-260 DEG C of temperature, obtains plastics for home appliances of the present invention.
Table 1: plastics for home appliances formula table unit: kilogram
? |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
PC resin |
60 |
60 |
60 |
ABS resin |
40 |
40 |
40 |
PE-g-MAH compatilizer |
6 |
6 |
6 |
2-hydroxyl-4-sec.-propyl-2,4,6-cycloheptatriene-1-ketone |
0.2 |
0.4 |
/ |
Two (n-to the chlorobenzene biguanides) hexanes of 1,6- |
0.2 |
/ |
0.4 |
Test case
(1) antibacterial test:
Adopt ordinary method plastics for home appliances that embodiment 1-3 is made, be prepared into respectively the sample of 50mm × 50mm × 4mm, carry out antibacterial test, test data is in table 2.
Antibacterial test standard:
QB/T2591-2003 antibiotic plastic anti-microbial property test method and antibacterial effect.
Detect with bacterium:
Colon bacillus (Escherichia coli) ATCC25922; Streptococcus aureus (Staphylococcus aureus) ATCC6538.
Table 2: plastics for home appliances anti-microbial property test chart
? |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Intestinal bacteria sterilizing rate, % |
99.8 |
99.2 |
99.0 |
Streptococcus aureus sterilizing rate, % |
99.3 |
97.5 |
98.1 |
(2) toxotest: the plastics for home appliances of embodiment 1-3, shows through acute toxicity test, to the LD50 > 10000mg/kg of small white mouse, true border non-toxic substance.
(3) mechanical property: the melt flow rate (MFR) of the plastics for home appliances of embodiment 1-3, tensile strength, elongation at break, notched Izod impact strength, flexural strength, molding shrinkage etc. are basic identical with the plastics of same proportioning that do not add antiseptic-germicide.Visible, the interpolation of antiseptic-germicide does not in the present invention have detrimentally affect to the mechanical property of plastics.
The present invention combines the excellent specific property of PC and ABS bi-material, has the character such as good formability, mechanicalness, shock strength and heatproof, uvioresistant, can be widely used in manufacture household appliances.In formula, add especially after specific antiseptic-germicide, in environment for use itself to stain bacterium on plastics, mould, the female bacterium of alcohol, algae even virus etc. rise and suppress or killing action, keep plastics self clean by suppressing the breeding of microorganism.