A kind of mechanical horizontal broaching machine
Technical field
The present invention relates to a kind of broaching machine, particularly relate to a kind of mechanical horizontal broaching machine.
Background technology
FE Tiler part is one of important composition part of braking automobile part, along with the fast development of automobile industry, also more and more higher to the requirement of auto parts and components process equipment.The each surface manufacturing process of traditional FE Tiler generally adopts milling process.Conventionally milling process processing FE Tiler has following shortcoming:
1, Milling Process, every milling machine must operate in a skilled miller, and cost of labor and management cost are high;
2, Milling Process, needs multiple clamping, the multiple planes of ability milling, and also machining accuracy is unstable;
3, from working (machining) efficiency, a milling machine must operate in a skilled miller, and production efficiency is low.
Therefore, with respect to Milling Process, broaching process operation is convenient, broaching stable accuracy, and broaching only needs location once can complete the processing of multiple planes, and production efficiency is higher, therefore on market, also has some hydraulic horizontal FE Tiler broaching machines to occur.And the main power source of hydraulic horizontal FE Tiler broaching machine is by hydraulic oil control, the required hydraulic oil of the broaching machine of a 5T~10T once injects about 1000L, follow-up must periodic replacement, hydraulic oil cost is high.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of easy to operate, machining accuracy and working (machining) efficiency is higher and cost is low, the mechanical horizontal broaching machine of stable performance.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of mechanical horizontal broaching machine, comprise horizontally disposed machine body, and be positioned at least two line slideways that extend horizontal interval on machine body, it is characterized in that: described at least two straight lines are provided with the ball wire bar pair extending in the same way with line slideway between leading, on described machine body, be also provided with the drive unit that drives this ball screw secondary motion, the top of described ball wire bar pair and line slideway is connected with main cargo chute, described main cargo chute moves along line slideway under the driving of ball wire bar pair, on described main cargo chute, be fixed with the fixture that clamps workpiece, broaching tool is fixed on described machine body, one of them side of the top of the workpiece after clamping described in being positioned at and/or the left and right sides.
Preferably, in order to make transmission reliable and stable, described drive unit is servomotor, is fixed on a distolateral machine body of described line slideway, between the output shaft of described servomotor and described ball wire bar pair, is connected by shaft coupling.
In order to protect line slideway and ball wire bar pair not to be damaged by smear metal, between the end of the main cargo chute at the two ends of described machine tool main body and close these two ends, be provided with respectively flexible cover body, described flexible cover body is along with the motion of main cargo chute is flexible.
For the ease of chip removal, the below of the machine tool main body of described main cargo chute broaching direction of motion end side is fixed with a chip removal device, and described chip removal device is connected to a chip removal car.
Control for the ease of operation, in described machine tool main body, be also fixed with the hydraulic control system of controlling clamp or unclamping, and display screen and regulator cubicle.
Compared with prior art, the invention has the advantages that mechanical horizontal broaching machine of the present invention, adopt broaching tool to fix and the mode of workpiece motion s is broached, broaching tool adopts combining form, and the workpiece that can process is as required changed adjustment broaching tool, not only servo drive is steady, accurate positioning, and greatly reduce the consumption of hydraulic oil, the multiple workpiece of clamping simultaneously, and clamped one time can solve the precision broaching processing of multiple, production efficiency is high.The low problem of production efficiency that has solved the precise machining process of automobile strength member FE Tiler, is applicable to processing in enormous quantities.And this mechanical horizontal broaching machine processing mode is simple, easy to operate, production efficiency is high, and cost performance is high, for user has brought huge economic benefit.
Brief description of the drawings
Fig. 1 is the top view (removing the flexible cover body of a side) of mechanical horizontal broaching machine of the present invention.
Fig. 2 is the cutaway view of mechanical horizontal broaching machine of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
As shown in Figure 1-2, mechanical horizontal broaching machine of the present invention, comprise horizontally disposed machine tool main body 1, and be positioned at the line slideway 2 of horizontally disposed at least two parallel interval in machine tool main body 1, between described line slideway 2, be also provided with the ball wire bar pair 3 extending in the same way with line slideway 2, in described machine tool main body 1, be also provided with the servomotor 4 that drives this ball wire bar pair 3 to move.Preferably, described servomotor 4 is fixed in described line slideway 2 and the distolateral machine tool main body 1 of ball wire bar pair 3 one, and the output shaft of servomotor 4 is connected to ball wire bar pair 3 and then is driven ball screw secondary motion by a shaft coupling 41.
The top of described ball wire bar pair 3 and line slideway 2 is connected with main cargo chute 5, and described main cargo chute 5 is moved back and forth along line slideway 2 by the driving of ball wire bar pair 3 above ball wire bar pair and line slideway 2.On main cargo chute 5, be fixed with fixture 6, the workpiece 10 that need to process for clamping on fixture 6, preferably, can the multiple workpiece 10 that need processing of disposable clamping on fixture 6.The clamping of fixture 6 and the action of unclamping workpiece can be completed by a hydraulic control system 100, and this hydraulic control system 100 can be located in machine tool main body 1.
Above described machine tool main body 1 the above fixture 6 and workpiece 10 and both sides, also be fixed with broaching tool 7, the face of the workpiece that described broaching tool 7 can be processed as required arranges, for example, if the outer surface of processing top and both sides, above workpiece and both sides broaching tool is all set, if only one of them side of processing top or both sides, the broaching tool of one of them side of top or both sides is just only set, this broaching tool 7 fixes with machine tool main body, and along with the motion of main cargo chute 5, workpiece 10 moves and then broaches.
Described servomotor 4 is positioned in the machine tool main body 1 of one end of ball wire bar pair 3 and line slideway 2, the direction of motion of described main cargo chute in the time of broaching is to move to the other end from one end of machine tool main body 1, and therefore described servomotor 4 is fixed in the initial distolateral machine tool main body 1 of the main cargo chute direction of motion.On the other end of described machine tool main body 1, in the machine tool main body 1 of the end side of the main cargo chute direction of motion, be connected with one end of a flexible cover body 8, the other end of described flexible cover body 8 is fixed on main cargo chute 5 one end near the other end of machine tool main body 1.And on one end of this machine tool main body 1, i.e., between the one end and the close main cargo chute 5 of this end of initial distolateral machine tool main body 1 when main cargo chute broaching motion, be also provided with flexible cover body 8.Be to be provided with respectively flexible cover body 8 between the two ends of described machine tool main body 1 and the end of the main cargo chute 5 at close these two ends.Along with main cargo chute 5 moves in machine tool main body 1, described flexible cover body 8 can be along the elongated lengthwise of line slideway 2 or purse up, for preventing that smear metal from damaging line slideway 2 and ball wire bar pair 3.One end in machine tool main body 1 is also provided with lubricating pump 11, and this lubricating pump 11 adopts full-automatic intermittent to lubricate form.
And at chip removal device 9 and the chip removal car 91 of the other end of this machine tool main body 1 to be described main cargo chute be provided with below the machine tool main body 1 of the end side of broaching working motion magnetic force, described chip removal device 9 is communicated with machine tool main body 1, the smear metal of discharging from machine tool main body 1 directly falls into this chip removal device, magnetic transmission by chip removal device 9 is dropped automatically in scraps collection cart 91, and user only needs regularly to process the smear metal of scraps collection cart 91.
The both sides of described machine tool main body 1 also can be fixed with display screen 200 and regulator cubicle 300, are convenient to workman and operate control.
Preferably, the groove that can extend along its length in the interior setting of machine tool main body 1, described line slideway and ball wire bar pair and main cargo chute all can be positioned at described groove, and only on fixture, fixing workpiece is positioned at outside groove, higher than the upper plane of machine tool main body 1.
Mechanical horizontal broaching machine of the present invention, adopt broaching tool to fix and the mode of workpiece motion s is broached, broaching tool adopts combining form, the workpiece that can process is as required changed adjustment broaching tool, and not only servo drive is steady, accurate positioning, and greatly reduce the consumption of hydraulic oil, the multiple workpiece of clamping, and clamped one time simultaneously can solve the precision broaching processing of multiple, and production efficiency is high.The low problem of production efficiency that has solved the precise machining process of automobile strength member FE Tiler, is applicable to processing in enormous quantities.And this mechanical horizontal broaching machine processing mode is simple, easy to operate, production efficiency is high, and cost performance is high, for user has brought huge economic benefit.
Although more than described the preferred embodiments of the present invention in detail, should be expressly understood that, for a person skilled in the art, the present invention can have various modifications and variations.All any amendments of doing within the spirit and principles in the present invention, be equal to replacement, improvement etc., within protection scope of the present invention all should be included in.