CN103949348A - Dust collector anode plate group, dust collector anode plate group module, dust collector anode plate group system and module installation method - Google Patents
Dust collector anode plate group, dust collector anode plate group module, dust collector anode plate group system and module installation method Download PDFInfo
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- CN103949348A CN103949348A CN201410179726.6A CN201410179726A CN103949348A CN 103949348 A CN103949348 A CN 103949348A CN 201410179726 A CN201410179726 A CN 201410179726A CN 103949348 A CN103949348 A CN 103949348A
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- positive plate
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- top board
- deduster
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Abstract
The invention relates to a dust collector anode plate group, a dust collector anode plate group module, a dust collector anode plate group system and a module installation method. The dust collector anode plate group comprises anode plates and plug-ins, wherein slots are formed in the plug-ins, and the anode plates are connected through the slots. The invention provides the dust collector anode plate group module which comprises an anode plate group top plate, an anode plate group bottom plate, plug-ins, a plurality of anode plates, conductive metal, and a connecting rod, wherein the anode plates are connected through the slots, the anode plates are connected with the anode plate group top plate and the anode plate group bottom plate of the anode plate group module through the slots, the connecting rod is fixed between the anode plate group top plate and the anode plate group bottom plate of the anode plate group module, the conductive metal completely covers the anode plate group top plate of the anode plate group module and is completely contacted with the anode plates of the anode plate group. The invention further provides the module installation method. By installing the anode plate group in a modularized manner, the transportation and the installation of a wet type electrostatic dust collector are convenient, and the transportation and installation cost can be lowered to a greater extent; and the production efficiency can be greatly improved by adopting a modular assembling processing technology.
Description
Technical field
the present invention relates to the installation method of a kind of deduster positive plate group and positive plate pack module and system and module.
Background technology
Environmental pollution increasingly sharpens, have a strong impact on human life quality, pellet particularly fine particle PM2.5 is having a strong impact on the mankind's health, and wet electrical dust precipitator is to acid mist, toxic heavy metal and PM10, and especially PM2.5 fine dust has good removal effect.Also can solve gypsum rain, blue smoke problem that wet desulphurization brings, alleviate the corrosion of downstream flue, chimney, save anticorrosion cost.It is stable and reliable for performance, efficiency is high, can effectively collect fine particle PM2.5 dust, SO
3acid mist, aerosol, heavy metal Hg, As, Se, Pb, Cr, organic pollution polycyclic aromatic hydrocarbon, bioxin etc., soot emissions can reach 10mg/m
3even 5mg/m
3below, realize minimum discharge, thoroughly solve smoke stack emission problem.
At present the positive plate more than 13 of domestic popular wet static dedusting adopts 316L stainless steels to be welded, and the various whole soldering group of positive plate 13 like this is dressed up cellular, and its workload is sizable, has consumed a large amount of human and material resources.Positive plate group volume ratio after welding is larger, and conevying efficiency is very low, and also can antianode plate group cause certain infringement in transport.Its solder joint of positive plate group of welding is very easily corrosion in electrostatic precipitator running, has shortened the service life of whole equipment.
The mode of butt-joint is made positive plate group, and because positive plate 13 length are longer, inventor has made special butt-welding machine and workbench thereof specially.In the process of welding, antianode plate group shape is proofreaied and correct always, postwelding positive plate group shape or more satisfactory.But the workload of welding is very large, therefore make efficiency is lower.
In order to improve make efficiency, processing technology is carried out to certain improvement.Positive plate 13 is converted into orthohexagonal wherein three limits, and then welds, reduced so a large amount of welding jobs, production efficiency also improves much.But, because positive plate 13 is thinner, being difficult to ensure that flanging is thick there is no a deformation of filament, a large amount of micro-strain has just produced very large distortion through welding assemblies, causes positive plate group global shape irregular.
Summary of the invention
1, technical problem to be solved:
It is large that the positive plate 13 of existing electrostatic precipitator welds difficulty, and transport is inconvenient.
2, technical scheme:
In order to overcome the above problems, the invention provides a kind of deduster positive plate group, comprise positive plate 13 and plug-in unit, it is characterized in that: in plug-in unit, be provided with draw-in groove, between positive plate 13, connect by draw-in groove.
Also be provided with positive plate group top board 6 and positive plate group base plate 77, positive plate group top board 6 and positive plate group base plate 7 are all being provided with groove with positive plate 13 link positions.
Described positive plate group top board 6 grooves connect positive plate group top board 6.
Described positive plate group base tub does not connect positive plate group base plate 7.
Between positive plate group top board 6 and positive plate group base plate 7, be provided with connecting rod 12, positive plate group top board 6 is fixedly connected with by connecting rod 12 with positive plate group base plate 7.
The groove of positive plate group top board 6 is provided with conducting metal 11, and conducting metal 11 covers the groove of positive plate group top board 6 completely, and contacts completely with the positive plate 13 in the groove of positive plate 13 collection group positive plate group top boards 6.
At least 1 slot 9 in described plug-in unit 8.
Described deduster positive plate group is made up of multiple positive plates Unit 13, and each positive plate Unit 13 are polygon.
Described polygon is hexagon.
On positive plate group top board 6, each polygon has and the circular hole of shape changeable inscribe.
Slot 9 in plug-in unit 8 is 3, is 120 degree between each slot.
The two ends of conducting metal 11 are provided with compressing tablet 10, are provided with slot (9) in compressing tablet 10, the position consistency of slot 9 in position and plug-in unit 88.
The material of positive plate 13 is titanium or titanium alloy.
The material of plug-in unit 8 is macromolecular compound, metal, metal alloy, carbon, pottery, resin, glass, linen-cotton one or more mixture wherein.
A kind of deduster positive plate pack module, comprise that positive plate group top board 6, positive plate group base plate 7, plug-in unit 8, multiple positive plate 13, conducting metal 11, connecting rod 12 form, positive plate 13 connects by slot, be connected by groove with positive plate group top board 6, positive plate group plate positive plate group base plate, connecting rod 12 is fixed between positive plate group top board 6, positive plate group plate positive plate group base plate, conducting metal 11 covers positive plate 13 teams and groups' positive plate group top board grooves completely, and contacts completely with the positive plate 13 in positive plate 13 teams and groups' positive plate group top board grooves.
In described deduster positive plate group top board 6, there are 18 6 limit shapes, the circular hole of each 6 limit shapes and 6 limit shape inscribes, 6 limit shapes are established discharge, connect successively number and are from left to right followed successively by 4,3,4,3,4.
Described positive plate group top board 6, positive plate group base plate 7, plug-in unit 8, positive plate 13, conducting metal 11, connecting rod 12 independent packaging transports.
A kind of deduster positive plate group system, is made up of multiple deduster positive plate pack modules.
An installation method for deduster positive plate pack module, comprises the following steps: the first step: according to the arrangement of positive plate 13, determine quantity and the angle of the slot of plug-in unit 8; Second step: the width of determining slot according to the thickness of positive plate 13; The 3rd step: according to the arrangement of design, calculate the size of every positive plate 13; The 4th step: connecting rod 12 is placed between positive plate group top board 6 and positive plate group base plate 7, is fixedly connected with; The 5th step: plug-in unit 8 is fixed between positive plate group top board and positive plate group base plate by root; The 6th step: self-tapping screw 14 through the circular hole of deduster positive plate group top board 6 and deduster positive plate group base plate 7 after on plug-in unit 8 auger shell pit; The 6th step: first passed compressing tablet before self-tapping screw 14 is through positive plate group top board and positive plate group base plate, and only does pretension, the fluting of compressing tablet is placed consistent with positive plate group top board; The 7th step: positive plate 13 is pierced in module frame one by one from positive plate group top board top; The 8th step: then conducting metal 11 is placed in below compressing tablet and on self-tapping screw 14; The 9th step: by 60 ° of all compressing tablet rotations, complete fastening self-tapping screw 1414; The tenth step: flange processing is done in the top of positive plate 13.
A kind of wet cottrell, comprises air inlet smoke box 1, outlet smoke box 5, casing, and the upper end of casing is spray system 3, and the below of spray system is insulating barrier, and deduster positive plate group system is arranged in casing.
3, beneficial effect:
Positive plate group is installed in modular mode, facilitate transport, the installation of wet cottrell, reduced to a great extent transport, mounting cost; Use modularization assembling processing technology, production efficiency is improved greatly.
Brief description of the drawings
Fig. 1 is positive plate group assembly drawing of the present invention.
Fig. 2 is wet cottrell structural representation.
Fig. 3 is positive plate group top board top view.
Fig. 4 is positive plate group top board top view.
Fig. 5 is dongle configuration schematic diagram.
Fig. 6 is tabletting structure schematic diagram.
Fig. 7 is plugin card installation fixed knot point diagram.
Detailed description of the invention
Below in conjunction with example, the present invention is described in detail.
Embodiment 1
In order to solve the Welding Problems of positive plate 13, utilize plug-in unit, utilize the draw-in groove of plug-in unit to carry out antianode plate 13 and connect, promote efficiency, the stability of positive plate 13 is guaranteed simultaneously.In plug-in unit, can be one can be also multiple to draw-in groove.
Embodiment 2
For being the deduster positive plate group of 4 limit shapes to individual positive plate Unit 13, each node is provided with plug-in unit, and plug-in unit has 4 draw-in grooves, and the angle between each draw-in groove is 90 degree.
Embodiment 3
For being the deduster positive plate group of 6 limit shapes to individual positive plate Unit 13, each node is provided with plug-in unit, and plug-in unit has three draw-in grooves, and the angle between each draw-in groove is 120 degree.
In actual production, positive plate 13 all can be made with the form of standard module.
Embodiment 4
With a standard module of 18 positive plates, 13 unit compositions, also need to comprise as positive plate group positive plate group top board, positive plate group positive plate group base plate, plug-in unit, conducting metal, positive plate group positive plate group top board and positive plate group positive plate group base plate, in positive plate group top board, offer several circular holes, the circle centre position of circular hole is placed discharge electrode.Taking these circular holes as inscribed circle, slot on positive plate group top board by orthohexagonal mode outward at circular hole, positive plate group positive plate group top board and positive plate group positive plate group base plate with positive plate 13 link positions be the groove on positive plate group top board and positive plate group base plate, this groove is used for inserting positive plate 13.On positive plate group top board, groove connects, and the structure of positive plate group base plate is similar with positive plate group top board substantially, and difference is in groove and does not connect, and lower end sealing, blocks fixed anode plate 13 with this.The groove of positive plate group positive plate group top board is provided with conducting metal, conducting metal covers positive plate 13 teams and groups' positive plate group top board grooves completely, and contact completely with the positive plate 13 in positive plate 13 teams and groups' positive plate group top board grooves, conducting metal is for circuit turn-on between each positive plate 13.
Conducting metal can use conduction spun gold, and conductive copper wire etc. preferably conduct electricity steel wire.
Embodiment 5
On the basis of embodiment 4, be provided with connecting rod 12, connecting rod 12 is used for fixing that the connection of positive plate group base plate and whole inside modules is stressed, and connecting rod 12 two ends are fixedly connected with positive plate group base plate with positive plate group top board respectively.
Embodiment 6
On the basis of embodiment 4, need to be fixed conducting metal, establish self-tapping screw 14 through after the circular hole of positive plate group top board on plug-in unit auger shell pit, then conducting metal is placed in to compressing tablet below and on self-tapping screw 14.
Example example 7
On the basis of embodiment 6, a compressing tablet is set, before self-tapping screw 14 is through positive plate group top board and positive plate group base plate, first pass compressing tablet, and only do pretension, the fluting of compressing tablet is placed consistent with positive plate group top board.Then positive plate 13 is pierced in module frame one by one from positive plate group top board top, now by 60 ° of all compressing tablet rotations, complete fastening self-tapping screw 14, guarantee compressing tablet is fixed the position of positive plate 13.
Embodiment 8
The mounting process of module is described as 6 limit shapes as example taking positive plate Unit 13.
The first step: according to the arrangement of positive plate 13, determine quantity and the angle of the slot of plug-in unit; The positive plate group that regular hexagon is arranged, it connects plug-in unit need to 3 slots, and the angle between each socket joint groove is 120 °.Second step: the width of determining slot according to the thickness of positive plate 13; The width of slot is than the large 0.5-0.7mm of positive plate 13, the positive plate group that regular hexagon is arranged, positive plate 13 thickness are 0.3-2.5mm, slot groove width between 0.3-3.0mm, slot groove depth between 3-30mm, the short 20-100mm of Length Ratio positive plate 13 of plug-in unit; The 3rd step: according to the arrangement of design, calculate the size of every positive plate 13; The 4th step: connecting rod 12 is placed between positive plate group positive plate group top board and positive plate group positive plate group base plate, is fixedly connected with; The 5th step: plug-in unit is fixed between positive plate group top board and positive plate group base plate by root; The 6th step: self-tapping screw 14 through the circular hole of deduster positive plate group positive plate group top board and deduster positive plate group positive plate group base plate after on plug-in unit auger shell pit; The 6th step: first passed compressing tablet before self-tapping screw 14 is through positive plate group top board and positive plate group base plate, and only does pretension, the fluting of compressing tablet is placed consistent with positive plate group top board; The 7th step: positive plate 13 is pierced in module frame one by one from positive plate group top board top; The 8th step: then conducting metal is placed in below compressing tablet and on self-tapping screw 14; The 9th step: by 60 ° of all compressing tablet rotations, complete fastening self-tapping screw 14; The tenth step: flange processing is done in the top of positive plate 13.The material of positive plate group top board is metal, metal alloy or macromolecular compound.
Embodiment 9
For application demand, can form stack composition deduster positive plate group system by multiple deduster positive plate pack modules.For example 2,4 etc.
Embodiment 10
Transport for deduster positive plate pack module, the part partition of module can be come, positive plate 13 is sized according to demand, group bag separately, and other parts are also organized separately bag, are transported to destination, then assemble.Under original bond pattern, the whole module that transport will assemble is transported together, has saved cost, and has improved efficiency.
Embodiment 11
Can apply in various wet scrubbers for deduster positive plate group, deduster positive plate pack module, deduster positive plate group system.
A kind of wet cottrell, comprise air inlet smoke box, outlet smoke box, casing and be arranged at many groups discharge electrode and the positive plate 13 in casing, the upper end of casing is spray system, and the below of spray system is insulating barrier, and deduster positive plate group or module or system are arranged in casing.Owing to not needing welding, connect by slot, install and improved efficiency, and positive plate 13 steps are easily out of shape, also saved cost simultaneously.
Embodiment 12
The material of antianode plate 13 is selected titanium or titanium alloy, with respect to stainless positive plate 13, has the advantages such as stronger corrosion resistance, quality are light, facilitates transport, the installation of wet cottrell, has reduced to a great extent transport, mounting cost.And can prevent that the acid mist in flue dust from corroding it, extend service life and ensured the stable of equipment.
For the connected mode of positive plate 13 of the present invention, the material of positive plate 13 can be selected various materials, and step is limited to stainless steel, titanium and titanium alloy.
Claims (20)
1. a deduster positive plate group, comprises positive plate (13) and plug-in unit (8), it is characterized in that: in plug-in unit (8), be provided with slot (9), between positive plate (13), connect by slot (9).
2. deduster positive plate group as claimed in claim 1, it is characterized in that: be also provided with positive plate group top board (6) and positive plate group base plate (7) (7), positive plate group top board (6) and positive plate group base plate (7) and positive plate (13) link position be all provided with groove.
3. deduster positive plate group as claimed in claim 2, is characterized in that: described positive plate group top board (6) groove connects positive plate group top board (6).
4. deduster positive plate group as claimed in claim 2, is characterized in that: described positive plate assembly base tub does not connect positive plate group base plate (7).
5. the deduster positive plate group as described in claim as arbitrary in claim 2-4, it is characterized in that: between positive plate group top board (6) and positive plate group base plate (7), be provided with connecting rod (12), positive plate group top board (6) is fixedly connected with by connecting rod (12) with positive plate group base plate (7).
6. deduster positive plate group as claimed in claim 3, it is characterized in that: the groove of positive plate group top board (6) is provided with conducting metal (11), conducting metal (11) covers the groove of positive plate group top board (6) completely, and contacts completely with the positive plate (13) in the groove of positive plate (13) collection group top board (6).
7. deduster positive plate group as claimed in claim 1, is characterized in that: at least 1 slot (9) in described plug-in unit (8).
8. deduster positive plate group as claimed in claim 1, is characterized in that: described deduster positive plate group is made up of multiple positive plates (13) unit, and each positive plate (13) unit is polygon.
9. deduster positive plate group as claimed in claim 1, is characterized in that: described polygon is hexagon.
10. deduster positive plate group as claimed in claim 2 or claim 3, is characterized in that: the upper each polygon of positive plate group top board (6) has the circular hole with shape changeable inscribe.
11. deduster positive plate groups as described in claim 7 or 9, is characterized in that: the slot (9) in plug-in unit (8) is 3, is 120 degree between each slot.
12. deduster positive plate groups as claimed in claim 6, is characterized in that: the two ends of conducting metal (11) are provided with compressing tablet (10), are provided with slot (9) in compressing tablet (10), the position consistency of slot (9) in position and plug-in unit (8).
13. deduster positive plate groups as claimed in claim 1, is characterized in that: the material of positive plate (13) is titanium or titanium alloy.
14. deduster positive plate groups as described in claim 1 or 7, is characterized in that: the material of plug-in unit (8) is macromolecular compound, metal, metal alloy, carbon, pottery, resin, glass, linen-cotton one or more mixture wherein.
15. 1 kinds of deduster positive plate pack modules, it is characterized in that: by positive plate group top board (6) as described in claim 2 or 4, positive plate group base plate (7) as described in claim 2 or 5, plug-in unit (8) described in claim 1 or 7 or 11, positive plate (13) described in multiple claims 1 or 13, conducting metal claimed in claim 6 (11), connecting rod claimed in claim 5 (12) composition, positive plate (13) connects by slot, with positive plate group top board (6), positive plate group plate base plate connects by groove, connecting rod (12) is fixed on positive plate group top board (6), between positive plate group plate base plate, conducting metal (11) covers positive plate (13) control of dust teams and groups top board groove completely, and contact completely with the positive plate (13) in positive plate (13) control of dust teams and groups top board grooves.
16. deduster positive plate pack modules as claimed in claim 15, it is characterized in that: in described deduster positive plate group top board (6), have 18 6 limit shapes, the circular hole of each 6 limit shapes and 6 limit shape inscribes, 6 limit shapes are established discharge, connect successively number and are from left to right followed successively by 4,3,4,3,4.
17. deduster positive plate pack modules as described in claim 16 or 17, is characterized in that: described positive plate group top board (6), positive plate group base plate (7), plug-in unit (8), positive plate (13), conducting metal (11), connecting rod (12) independent packaging transport.
18. 1 kinds of deduster positive plate group systems, is characterized in that: be made up of multiple deduster positive plate pack modules as described in claim 16 or 17 or 18.
19. 1 kinds as the installation method of the deduster positive plate pack module of the arbitrary claim of claim 16-18, comprises the following steps: the first step: according to the arrangement of positive plate (13), determine quantity and the angle of the slot of plug-in unit (8); Second step: the width of determining slot according to the thickness of positive plate (13); The 3rd step: according to the arrangement of design, calculate the size of every positive plate (13); The 4th step: connecting rod (12) is placed between positive plate group top board (6) and positive plate group base plate (7), is fixedly connected with; The 5th step: plug-in unit (8) is fixed between top board and base plate by root; The 6th step: self-tapping screw is gone up auger shell pit at plug-in unit (8) after through the circular hole of deduster positive plate group top board (6) and deduster positive plate group base plate (7); The 6th step: first passed compressing tablet before self-tapping screw is through top board and base plate, and only does pretension, the fluting of compressing tablet is placed consistent with top board; The 7th step: positive plate (13) is pierced in module frame one by one from top board top; The 8th step: then conducting metal (11) is placed in below compressing tablet and on self-tapping screw; The 9th step: by 60 ° of all compressing tablet rotations, complete fastening self-tapping screw (14); The tenth step: flange processing is done in the top of positive plate (13).
20. 1 kinds of wet cottrells, comprise air inlet smoke box (1), outlet smoke box (5), casing, the upper end of casing is spray system (3), the below of spray system is insulating barrier, it is characterized in that: deduster positive plate group system as claimed in claim 19 is arranged in casing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410179726.6A CN103949348B (en) | 2014-04-30 | 2014-04-30 | Dust collector anode plate group, dust collector anode plate group module, dust collector anode plate group system and module installation method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410179726.6A CN103949348B (en) | 2014-04-30 | 2014-04-30 | Dust collector anode plate group, dust collector anode plate group module, dust collector anode plate group system and module installation method |
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| CN103949348A true CN103949348A (en) | 2014-07-30 |
| CN103949348B CN103949348B (en) | 2017-01-18 |
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| CN104190544A (en) * | 2014-09-17 | 2014-12-10 | 上海交通大学 | Dismountable smoke wet type electrostatic dust and fog removing device and application |
| CN104941805A (en) * | 2015-06-12 | 2015-09-30 | 中国能源建设集团湖南火电建设有限公司 | Wet electric precipitation system mounting method |
| CN105709932A (en) * | 2015-12-26 | 2016-06-29 | 龙岩学院 | Controllable force type cathode ray pretensioner |
| CN106311478A (en) * | 2016-11-07 | 2017-01-11 | 山东大学 | Rapid installation type centrally-positioned circumferentially-symmetrical anode plate assembling technology and device |
| CN104307634B (en) * | 2014-09-17 | 2017-05-24 | 上海交通大学 | Cyclonic and electrostatic coupling high-efficiency dust and mist removal apparatus and its application |
| CN106807554A (en) * | 2016-12-30 | 2017-06-09 | 浙江宏电环保科技有限公司 | Drawing out type changes anode tube group |
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| CN104190544A (en) * | 2014-09-17 | 2014-12-10 | 上海交通大学 | Dismountable smoke wet type electrostatic dust and fog removing device and application |
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| CN106311478A (en) * | 2016-11-07 | 2017-01-11 | 山东大学 | Rapid installation type centrally-positioned circumferentially-symmetrical anode plate assembling technology and device |
| CN106807554A (en) * | 2016-12-30 | 2017-06-09 | 浙江宏电环保科技有限公司 | Drawing out type changes anode tube group |
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|---|---|
| CN103949348B (en) | 2017-01-18 |
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