CN103949138B - A kind of stop flue gas to pour in down a chimney absorption tower and application - Google Patents
A kind of stop flue gas to pour in down a chimney absorption tower and application Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于环保技术领域,涉及烟气脱硫吸收塔,尤其是一种阻止烟气倒灌的吸收塔及应用。The invention belongs to the technical field of environmental protection, and relates to a flue gas desulfurization absorption tower, in particular to an absorption tower for preventing flue gas backflow and its application.
背景技术Background technique
在大气污染物治理烟气脱硫领域,吸收塔作为核心设备,被广泛地应用于湿法烟气脱硫技术中。吸收塔底部储存有脱硫浆液,上部为烟气的反应区,充满了烟气,操作压力为2.0-3.0kPa。在脱硫系统中,有数条回收浆液的管线要返回吸收塔,以满足对系统中水循环利用的要求。这样,在吸收塔上就会开有数个浆液返回口。吸收塔上的浆液返回口在间歇性停运的时段,是排空浆液的,这就导致烟气倒灌的情况发生。由于吸收塔是正压运行设备,气相运行表压约为2.0-3.0kPa,在回流管路停止运行时,由于管路中不再存储浆液,塔内的烟气会随管路回流,通过与管道连接的设备流出脱硫系统之外,造成烟气中污染物的泄漏。In the field of flue gas desulfurization for air pollutant control, the absorption tower, as the core equipment, is widely used in wet flue gas desulfurization technology. The desulfurization slurry is stored at the bottom of the absorption tower, and the upper part is the flue gas reaction zone, which is filled with flue gas, and the operating pressure is 2.0-3.0kPa. In the desulfurization system, there are several pipelines for recovering slurry to return to the absorption tower to meet the requirements for water recycling in the system. In this way, several slurry return ports will be opened on the absorption tower. The slurry return port on the absorption tower is emptied of slurry during the period of intermittent shutdown, which leads to the occurrence of flue gas backflow. Since the absorption tower is a positive pressure operation equipment, the gauge pressure of the gas phase operation is about 2.0-3.0kPa. When the return pipeline stops running, the flue gas in the tower will flow back with the pipeline because the slurry is no longer stored in the pipeline. The equipment connected by the pipeline flows out of the desulfurization system, causing the leakage of pollutants in the flue gas.
在脱硫技术的发展中,设计人员改进了这一回流方式,采取在液位以下开口的方式。将浆液回流管进入吸收塔的接口,设置在吸收塔底浆液的液位以下,依靠浆液的静压,阻止塔内气体留出。但此方法也存在运行中的问题:由于浆液管路易沉积,因此在停运时需要放空管路,此种方法在放空回流管路时,会发生虹吸现象,将塔内高于接口的浆液全部吸出,造成运行困难。In the development of desulfurization technology, designers have improved this backflow method and adopted the method of opening below the liquid level. Put the slurry return pipe into the interface of the absorption tower, set it below the liquid level of the slurry at the bottom of the absorption tower, and rely on the static pressure of the slurry to prevent the gas in the tower from leaving. However, this method also has problems in operation: due to the deposition of Louis in the slurry pipe, it is necessary to vent the pipe during outage. This method will cause a siphon phenomenon when the return pipe is vented, and the slurry in the tower that is higher than the interface It is all sucked out, causing difficulty in operation.
针对此问题,设计人员在浆液回流管与其进入吸收塔接口处设置阀门进行隔离,并在管道上设置放气阀门,用于放空管内液体。In response to this problem, the designer installed a valve at the interface between the slurry return pipe and the absorption tower to isolate it, and set a vent valve on the pipe to vent the liquid in the pipe.
此种方法可以解决烟气倒灌的问题,但由于阀门安装位置较高,为操作方便,此部分阀门需设计为电动阀门或气动阀门,此种阀门造价较高,且如前文所述,每台吸收塔上有数路回流管路,这就造成此方案投资较大。This method can solve the problem of flue gas backflow, but due to the high installation position of the valve, for the convenience of operation, this part of the valve needs to be designed as an electric valve or a pneumatic valve. This kind of valve is expensive, and as mentioned above, each There are several return pipelines on the absorption tower, which results in a large investment for this scheme.
通过检索,尚未发现与本发明专利申请相关的专利公开文献。Through searching, no patent publications related to the patent application of the present invention have been found.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足之处,提供一种阻止烟气倒灌的吸收塔,该装置利用流体力学原理工作,使用方法简便,装置投资低,较好的解决了吸收塔浆液回流中出现的问题,该吸收塔可以应用于烟气的脱硫。The purpose of the present invention is to overcome the deficiencies of the prior art and provide an absorption tower that prevents flue gas from flowing backward. The device works on the principle of fluid mechanics, is easy to use, and has low investment in the device. In order to solve the problems, the absorption tower can be applied to the desulfurization of flue gas.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种阻止烟气倒灌的吸收塔,所述吸收塔包括吸收塔本体、储存浆液段、吸收剂循环管路、吸收塔回流管路接口、烟气入口和烟气出口,所述烟气出口连通设于吸收塔本体的塔顶或塔顶上部的侧壁上,所述烟气入口连通设于吸收塔本体的中下部外的侧壁上,在烟气出口与烟气入口之间的吸收塔本体内设吸收剂循环管路,所述烟气入口下方的吸收塔本体内设有储存浆液段,该储存浆液段设于吸收塔本体内的底部,在该吸收塔本体的液位下方的外壁上连通设有数个吸收塔回流管路接口,An absorption tower for preventing flue gas backflow, the absorption tower includes an absorption tower body, a storage slurry section, an absorbent circulation pipeline, an absorption tower return pipeline interface, a flue gas inlet and a flue gas outlet, and the flue gas outlet communicates with It is arranged on the top of the absorption tower body or on the side wall of the upper part of the tower top. The flue gas inlet is connected to the side wall outside the middle and lower part of the absorption tower body. The main body is provided with an absorbent circulation pipeline, and the absorption tower body below the flue gas inlet is provided with a storage slurry section. The upper connection is provided with several absorption tower return pipeline connections,
所述吸收塔本体外与储存浆液段连通设置一吸收塔浆液联箱装置,所述吸收塔浆液联箱装置包括联箱装置本体、回流浆液管路接口、放气口和出浆管道接口,所述联箱装置本体为中空、封闭的箱体状,该联箱装置本体的顶部或顶部外侧壁上部设置一个或多个回流浆液管路接口;该联箱装置本体的底部或底部外侧壁与吸收塔本体连通设置一个或多个出浆管道接口;该联箱装置本体的顶部或顶部外侧壁上部设置一放气口;所述联箱装置的回流浆液管路接口设于吸收塔本体的运行液位上方,该联箱装置的出浆管道接口设于吸收塔本体的运行液位下方。An absorption tower slurry header device is arranged in communication with the storage slurry section outside the absorption tower body, and the absorption tower slurry header device includes a header device body, a return slurry pipeline interface, an air release port, and a slurry outlet pipeline interface. The main body of the header device is a hollow and closed box, and one or more return slurry pipeline interfaces are arranged on the top or the upper part of the outer wall of the top of the main body of the header device; The main body is communicated with one or more slurry pipeline interfaces; the top of the header device body or the upper part of the outer wall of the top is provided with an air release port; the return slurry pipeline interface of the header device is set above the operating liquid level of the absorption tower body , the slurry outlet pipe interface of the header device is located below the operating liquid level of the absorption tower body.
而且,所述吸收塔本体为立式反应塔。Moreover, the absorption tower body is a vertical reaction tower.
而且,所述联箱装置本体包括从上到下依次密闭连通设置的方形箱体、锥形连接部和折弯管道,所述折弯管道的底部设置出浆管道接口。Moreover, the body of the header device includes a square box body, a tapered connection part and a bent pipe arranged in a hermetically connected manner from top to bottom, and the bottom of the bent pipe is provided with a slurry outlet pipe interface.
如上所述的阻止烟气倒灌的吸收塔在烟气脱硫方面的应用。The above-mentioned application of the absorption tower preventing flue gas backflow in flue gas desulfurization.
本发明的优点和积极效果是:Advantage and positive effect of the present invention are:
本发明吸收塔在吸收塔本体外与储存浆液段连通设置一吸收塔浆液联箱装置,当吸收塔浆液联箱装置停止工作时,吸收塔内浆液会自流至联箱装置及连接管中,对联箱装置上的回流浆液管路接口及排气口形成液封,因而该联箱装置可以有效阻止吸收塔中的烟气倒灌至浆液返回管路中,从而避免了吸收塔中污染物泄漏问题的发生,而且该吸收塔成本低廉,降低了设备的生产成本,操作便利,不易发生故障,运行方便,可以广泛地应用于烟气的脱硫。In the absorption tower of the present invention, an absorption tower slurry header device is arranged in communication with the storage slurry section outside the absorption tower body. When the absorption tower slurry header device stops working, the slurry in the absorption tower will automatically flow into the header device and the connecting pipe, and the coupler The return slurry pipeline interface and exhaust port on the tank device form a liquid seal, so the header device can effectively prevent the flue gas in the absorption tower from pouring back into the slurry return pipeline, thereby avoiding the leakage of pollutants in the absorption tower. occurrence, and the absorption tower is low in cost, reduces the production cost of the equipment, is easy to operate, is not easy to break down, is easy to operate, and can be widely used in flue gas desulfurization.
附图说明Description of drawings
图1为本发明吸收塔的结构连接示意图;Fig. 1 is the structural connection schematic diagram of absorption tower of the present invention;
图2为图1中吸收塔浆液联箱装置的结构放大示意图;Fig. 2 is the enlarged schematic view of the structure of the absorption tower slurry header device in Fig. 1;
图3为图2的A-A向的截面剖视图。Fig. 3 is a sectional view taken along the line A-A of Fig. 2 .
具体实施方式Detailed ways
下面以附图实施方式为例对本发明作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本发明的保护范围。Hereinafter, the present invention will be further described in detail by taking the embodiment of the accompanying drawings as an example. The following embodiments are only descriptive, not restrictive, and cannot limit the protection scope of the present invention.
一种阻止烟气倒灌的吸收塔,如图1所示,所述吸收塔包括吸收塔本体3、储存浆液段10、吸收剂循环管路2、吸收塔回流管路接口8、烟气入口11和烟气出口1,所述吸收塔本体可以为本技术领域内常规的脱硫吸收塔,可以为现有技术的吸收塔形式,在本实施例中该吸收塔为立式反应塔;An absorption tower that prevents flue gas backflow, as shown in Figure 1, the absorption tower includes an absorption tower body 3, a storage slurry section 10, an absorbent circulation pipeline 2, an absorption tower return pipeline interface 8, and a flue gas inlet 11 and flue gas outlet 1, the absorption tower body can be a conventional desulfurization absorption tower in the technical field, can be an absorption tower form of the prior art, and in this embodiment, the absorption tower is a vertical reaction tower;
所述烟气出口连通设于吸收塔本体的塔顶或塔顶上部的侧壁上,所述烟气入口连通设于吸收塔本体的中下部外的侧壁上,在烟气出口与烟气入口之间的吸收塔本体内设吸收剂循环管路,该吸收剂循环管路用于输送吸收浆液,烟气自下而上进入吸收塔,吸收剂循环吸收浆液自上而下进入吸收塔,气液两相在吸收塔本体内进行反应;所述烟气入口下方的吸收塔本体内设有储存浆液段,该储存浆液段设于吸收塔本体内的底部,在该吸收塔本体的运行液位9下方的外壁上连通设有数个吸收塔回流管路接口。The flue gas outlet is connected to the top of the absorption tower body or the side wall on the upper part of the tower top, and the flue gas inlet is connected to the side wall outside the middle and lower part of the absorption tower body. The absorption tower body between the inlets is equipped with an absorbent circulation pipeline. The absorbent circulation pipeline is used to transport the absorption slurry. The flue gas enters the absorption tower from bottom to top, and the absorbent circulation absorption slurry enters the absorption tower from top to bottom. The gas-liquid two-phase reacts in the absorption tower body; the absorption tower body below the flue gas inlet is provided with a storage slurry section, and the storage slurry section is arranged at the bottom of the absorption tower body, and the operating liquid in the absorption tower body The outer wall below the position 9 is connected with several absorption tower return pipeline connections.
本发明的创新点在于:The innovation of the present invention is:
所述吸收塔本体外与储存浆液段连通设置一吸收塔浆液联箱装置,如图2和图3所示,所述吸收塔浆液联箱装置包括联箱装置本体6、回流浆液管路接口4、放气口5和出浆管道接口7,所述联箱装置本体为中空、封闭的箱体状,该联箱装置本体的顶部或顶部外侧壁上部设置一个或多个回流浆液管路接口,该回流浆液管路接口用于连接脱硫系统中需要运送返回吸收塔的浆液管道上;该联箱装置本体的底部或底部外侧壁与吸收塔本体连通设置一个或多个出浆管道接口,该出浆管道接口与吸收塔回流管路接口可以通过连接管相连通安装在一起;该联箱装置本体的顶部或顶部外侧壁上部设置一放气口。An absorption tower slurry header device is arranged in communication with the storage slurry section outside the absorption tower body, as shown in Figure 2 and Figure 3, the absorption tower slurry header device includes a header device body 6, a return slurry pipeline interface 4 , the air outlet 5 and the slurry pipeline interface 7, the header device body is a hollow, closed box shape, the top of the header device body or the upper part of the outer side wall of the top is provided with one or more return slurry pipeline interfaces, the The return slurry pipeline interface is used to connect the slurry pipeline that needs to be transported back to the absorption tower in the desulfurization system; the bottom or the outer side wall of the bottom of the header device body is connected with the absorption tower body to set up one or more slurry outlet pipeline interfaces. The pipeline interface and the return pipeline interface of the absorption tower can be connected and installed together through a connecting pipe; an air release port is arranged on the top of the header device body or on the upper part of the outer wall of the top.
所述联箱装置的回流浆液管路接口设于吸收塔本体的运行液位上方,该联箱装置的出浆管道接口设于吸收塔本体的运行液位下方,本领域的技术人员可以根据返回吸收塔浆液流量、吸收塔操作压力、液体密度、联箱装置结构尺寸进行计算确定该安装高度,该安装高度可以按如下方法进行计算:The return slurry pipeline interface of the header device is located above the operating liquid level of the absorption tower body, and the slurry outlet pipeline interface of the header device is located below the operating liquid level of the absorption tower body. Those skilled in the art can return The installation height is determined by calculating the slurry flow rate of the absorption tower, the operating pressure of the absorption tower, the liquid density, and the structural size of the header device. The installation height can be calculated as follows:
在联箱工作时浆液流量为QM,所形成的内外液位差为Δh,内外压力差为Δp,依据柏努利方程,可以得到在工作液位差下所能达到的工作流速When the header is working, the slurry flow rate is Q M , the resulting internal and external liquid level difference is Δh, and the internal and external pressure difference is Δp. According to the Bernoulli equation, the working flow rate that can be achieved under the working liquid level difference can be obtained
在此流速下所能达到的工作流量可由得到。The working flow that can be achieved at this flow rate can be determined by get.
在本实施例中,如图2和图3所示,所述联箱装置本体包括从上到下依次密闭连通设置的方形箱体12、锥形连接部13和折弯管道14,所述折弯管道的底部设置一出浆管道接口。In this embodiment, as shown in FIG. 2 and FIG. 3 , the body of the header device includes a square box 12 , a tapered connecting portion 13 and a bent pipe 14 arranged in an airtight manner from top to bottom. A slurry outlet pipe interface is arranged at the bottom of the bent pipe.
本发明阻止烟气倒灌的吸收塔的工作原理如下:The working principle of the absorbing tower that the present invention prevents flue gas from flowing backward is as follows:
本吸收塔的液位下方的外壁上连通设有数个吸收塔回流管路接口,在吸收塔回流管路接口外的吸收塔本体外安装有一吸收塔浆液联箱装置,该吸收塔浆液联箱装置的顶部设置回流浆液管路接口,与需要回流浆液的管道相连,该联箱装置的顶部设置放气口,通过该放气口可以使联箱装置内部与大气相连通;该联箱装置的底部设置出浆管道接口,使联箱装置内的浆液流入吸收塔内。The outer wall below the liquid level of the absorption tower is connected with several absorption tower return pipeline interfaces, and an absorption tower slurry header device is installed outside the absorption tower body outside the absorption tower return pipeline interface. The top of the header is provided with a return slurry pipeline interface, which is connected to the pipeline that needs to return the slurry. The top of the header device is provided with an air release port, through which the inside of the header device can be connected to the atmosphere; the bottom of the header device is provided with an outlet The slurry pipeline interface allows the slurry in the header device to flow into the absorption tower.
在吸收塔浆液联箱装置停止工作时,吸收塔内浆液会自流至联箱装置中,对联箱装置上的回流浆液管路接口及放气口形成液封,保持吸收塔内烟气不致外泄。When the slurry header device of the absorption tower stops working, the slurry in the absorption tower will flow into the header device by itself, and a liquid seal will be formed on the return slurry pipeline interface and the air release port on the header device to keep the flue gas in the absorption tower from leaking out.
在吸收塔浆液联箱装置工作时,脱硫系统的回流浆液管路连接至联箱装置顶部的回流浆液管路接口上,回流浆液流入联箱装置内部缓存,同时由联箱装置的底部的出浆管道接口流入吸收塔内的运行液位以下,联箱装置上设有放气口,与大气相连,保证了联箱装置内静压为当地大气压。由于浆液自联箱装置向吸收塔流动时有阻力,因此联箱内浆液的液位会高于吸收塔内液位,液位差所带来静压差。联箱内液位达到一定高度,与吸收塔内液位达到液位差Δh时,联箱装置内的进水与出水达到平衡。When the absorption tower slurry header device is working, the return slurry pipeline of the desulfurization system is connected to the return slurry pipeline interface on the top of the header device, and the return slurry flows into the internal buffer of the header device, and at the same time, the slurry is discharged from the bottom of the header device The pipeline interface flows into the absorption tower below the operating liquid level, and the header device is provided with an air release port, which is connected to the atmosphere to ensure that the static pressure in the header device is the local atmospheric pressure. Since the slurry has resistance when flowing from the header device to the absorption tower, the liquid level of the slurry in the header will be higher than that in the absorption tower, and the static pressure difference will be caused by the liquid level difference. When the liquid level in the header reaches a certain height, and the liquid level in the absorption tower reaches a liquid level difference Δh, the water inflow and outflow in the header device will reach a balance.
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| CN202778265U (en) * | 2012-08-09 | 2013-03-13 | 武汉钢铁(集团)公司 | Improved spray absorption tower for wet flue gas desulfurization |
| CN203816462U (en) * | 2014-03-14 | 2014-09-10 | 航天环境工程有限公司 | Absorption tower for preventing backflow of smoke |
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2014
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| JP2774519B2 (en) * | 1988-09-06 | 1998-07-09 | バブコツク日立株式会社 | Wet exhaust gas desulfurization equipment |
| CN101391172A (en) * | 2007-09-21 | 2009-03-25 | 上海智方电力工程有限公司 | Safety device of absorbing tower liquid-level in wet-method flue gas desulfurization system |
| CN201462878U (en) * | 2009-07-14 | 2010-05-12 | 中电投远达环保工程有限公司 | Anti-downdraught outlet flue system of desulfurizing and absorbing tower |
| CN202036911U (en) * | 2011-04-16 | 2011-11-16 | 江苏揽山环境科技有限公司 | Gas-liquid absorbing device adopting continuous overflow of tower bottom slurry pond |
| CN202778265U (en) * | 2012-08-09 | 2013-03-13 | 武汉钢铁(集团)公司 | Improved spray absorption tower for wet flue gas desulfurization |
| CN203816462U (en) * | 2014-03-14 | 2014-09-10 | 航天环境工程有限公司 | Absorption tower for preventing backflow of smoke |
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| CN103949138A (en) | 2014-07-30 |
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