CN103943019A - Ship cooling system scale model and work condition simulation verification method thereof - Google Patents

Ship cooling system scale model and work condition simulation verification method thereof Download PDF

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Publication number
CN103943019A
CN103943019A CN201410138110.4A CN201410138110A CN103943019A CN 103943019 A CN103943019 A CN 103943019A CN 201410138110 A CN201410138110 A CN 201410138110A CN 103943019 A CN103943019 A CN 103943019A
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China
Prior art keywords
seawater
fresh water
cooling
cooling system
boats
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CN201410138110.4A
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Chinese (zh)
Inventor
陆昌荣
陆懿东
张艳
刘以社
辛智卿
袁俊
张淇鑫
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Shanghai Merchant Ship Design and Research Institute
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Shanghai Merchant Ship Design and Research Institute
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Priority to CN201410138110.4A priority Critical patent/CN103943019A/en
Publication of CN103943019A publication Critical patent/CN103943019A/en
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Abstract

The invention relates to a ship cooling system, in particular to a ship cooling system scale model and a work condition simulation verification method of the ship cooling system scale model, and belongs to the technical field of ship cooling systems. The ship cooling system scale model is characterized in that a seawater cooling pipeline, a fresh water cooling pipeline and a central cooling unit are included; the seawater cooling pipeline comprises a seawater pond, a seawater cabinet, a seawater heater, a scaling seawater pump set unit and relevant valves and accessories; the scaling seawater pump set unit is used as a circulating power source of a seawater cooling system, seawater in the seawater pond is heated by the seawater heater and enters the seawater cabinet, and the seawater flows into the central cooling unit and is discharged into the seawater pond; the fresh water cooling pipeline comprises a fresh water hot water cabinet, a scaling fresh water pump set unit and relevant valves and accessories, the fresh water hot water cabinet is provided with a steam heating coil pipe, and the scaling fresh water pump set unit is used as a circulating power source of the fresh water cooling pipeline; the seawater cooling pipeline and the fresh water cooling pipeline carry out heat exchange through the central cooling unit.

Description

A kind of boats and ships cooling system scale model and Work condition analogue verification method thereof
Technical field
The present invention relates to a kind of boats and ships cooling system, relate in particular to a kind of boats and ships cooling system scale model and Work condition analogue verification method thereof, belong to boats and ships cooling system technical field.
Background technology
The Work condition analogue test of integral central cooling water system for marine diesel engine need to reach with boats and ships real navigation operating mode under identical external condition, the parameter of the environment temperature of test site, cooling device and the equipment that is cooled all should be identical with studied object.
Integral central cooling water system for marine diesel engine belongs to the enclosed type of cooling, and whole cooling system is made up of seawaterline, low temperature fresh water line and high temperature fresh water line, and the exchange of its heat is carried out at twice.Cooling system mainly contains cooling-water pump (cooling sea water pump, sub-cooled fresh water pump, High-temperature cooling fresh water pump etc.), the compositions such as refrigeratory (central cooler, jacket water refrigeratory, oil cooler, Fuel Oil Cooler etc.), expansion tank (high temperature fresh water expansion tank, low temperature fresh water expansion tank etc.), cooling device (high-temperature component, the plant equipment of being heated), associated pipe, valve, annex and control system.
In prior art, the research of ship central cooling system, mainly by theoretical analysis, is added to the mode of model machine checking is carried out.By knowwhy, central cooling system is studied and is improved, mockup, on spot or test site install verify.
The Work condition analogue test of integral central cooling water system for marine diesel engine is mainly that model machine is arranged on new ship or transformation ship and is studied.The sea of model machine, fresh water pump and central cooler are arranged on real ship, utilize the cooling devices such as the main frame oil cooler, jacket water refrigeratory, subsidiary engine refrigeratory, air conditioner compressed condenser of real ship itself, cooling load by these cooling devices under the different running working conditions of boats and ships and Various Seasonal changes, the impact of central cooling system is regulated to the operating condition of model machine, realize the object of Work condition analogue test.
Because boats and ships cooling system capacity is larger, if desired realize and environment temperature and place capacity identical under boats and ships real navigation operating mode, this system certainly will be installed on real ship, this has increased testing expenses, test manpower and test period greatly.Fig. 3 is the real ship checking process flow diagram of boats and ships cooling system Work condition analogue in prior art, can find out, proving period reaches more than 9 months.
Summary of the invention
The technical issues that need to address of the present invention are: in prior art, because boats and ships cooling system capacity is larger, if desired realize and environment temperature and place capacity identical under boats and ships real navigation operating mode, this system certainly will be installed on real ship, cause testing expenses high, expend a large amount of manpowers, and the test period is very long.
The present invention takes following technical scheme:
A kind of boats and ships cooling system scale model, comprises cooled with seawater pipeline, fresh water cooling line, central cooling unit; Described cooled with seawater pipeline comprises seawater pond, sea chest, salt water heater, contracting is than sea water pump group unit and related valves, annex etc., described contracting is the circulation power source of cooled with seawater pipeline than sea water pump group unit, seawater in seawater pond enters sea chest after salt water heater heating, drains in seawater pond after flowing into central cooling unit; Described fresh water cooling line comprises fresh water hot water tank, and contracting is than fresh water pump group unit and related valves, annex etc., and described fresh water hot water tank is provided with steam heating coil, and described contracting is the circulation power source of fresh water cooling line than fresh water pump group unit; Cooled with seawater pipeline, fresh water cooling line carry out heat exchange by central cooling unit.
Further, described central cooling unit is plate type heat exchanger.
Further, pump group unit, the central cooling unit in described boats and ships cooling system scale model dwindles according to the ratio of 1:40 with respect to the boats and ships cooling system of real ship.
Further, the seawater capacity in described seawater pond is 800m 3, described fresh water hot water tank's fresh water capacity is 18m 3.
A kind of Work condition analogue verification method of above-mentioned boats and ships cooling system scale model, in cooled with seawater pipeline, contracting sucks seawater from seawater pond than sea water pump group unit, enter sea chest through salt water heater, ocean temperature under cooling temperature control environmental baseline in extremely corresponding season, sea water pump group unit sucks seawater from sea chest, is back to seawater pond cooling after central cooler and the heat exchange of cooling fresh water closed circuit; In fresh water cooling line, contracting sucks hot water than fresh water pump group unit from fresh water hot water tank, after central cooling unit and seawater to make heat exchange, be back to fresh water hot water tank, wherein, fresh water hot water tank produces the difference of quantity of steam by the steam heating coil in it, simulate the thermal load of various heat-producing devices peculiar to vessel.
Further, also comprise software simulation verification step, described simplation verification step is passed through software system modeling, input duty parameter, simulation calculation, obtains result of calculation, and contrasts, verifies with the refrigeration parameter under described boats and ships cooling system scale model operating mode.
Beneficial effect of the present invention is:
1), than the Work condition analogue of real ship, greatly reduce the complexity of test.
2) dwindle test site, improved the feasibility of test.
3) testing expenses reduce greatly, and manpower expends greatly and reduces.
4) without realistic simulation condition in season, the test period shortens greatly.
5) real ship contracting is calculated and is combined with software simulation than checking, improves the accuracy of Work condition analogue.
Brief description of the drawings
Fig. 1 is in prior art, and figure is moved towards in the circulation of the Work condition analogue of the central cooling system to real ship.
Fig. 2 is that figure is moved towards in the circulation that adopts boats and ships cooling system scale model of the present invention to carry out Work condition analogue checking.
Fig. 3 is in prior art, the FB(flow block) of the Work condition analogue of the central cooling system to real ship, and the test period is greater than 9 months.
Fig. 4 is the FB(flow block) that boats and ships cooling system scale model of the present invention carries out Work condition analogue checking, only about 1 week test period.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is further described.
The central cooling system of studying is at present applicable to bulk freighter, and power system capacity is larger, adopts the real boatman's condition checking of prior art, has following shortcoming:
First,, for the model machine of installing at real ship, need to find the boats and ships of suitable cooling system capacity so that installation test model machine.And because cooling device quantity is more, the quantity of the each cooling device of real ship and capacity and model machine along with different shipowners' demand is different and slightly variant with equipment manufacturer's configuration, need by a certain proportion of conversion, make the system of research suitable with the system experimentation data of real ship.In addition, the system running state under Various Seasonal is if desired verified in the test of real ship, need collection model machine service data under each research experimental tests ocean temperature under each seasons such as spring, summer, autumn and winter generally to consider the variation of extraneous ocean temperature due to needs, the cycle of test is longer.And send work because real ship has public affair, and cannot be undertaken by expection plan for the debugging of model machine, there is larger restriction for the research of project.
Secondly, for the model machine installation of test site on the bank, to having relatively high expectations of test site.And use part cooling pump and the cooling device used with development test, and being only applicable to model machine, cannot in sundry item, again utilize, this input cost to model machine is larger, larger for the expense of project research.
So, for the problem running in above two kinds of processs of the test, the present invention proposes to adopt the model of cooling system contracting ratio, running situation under place simulation Various Seasonal, different operating mode on the coast, ensure the reliability of central cooling system, the operation of validity, can make again the cost of test method.
Concrete implementation process is as follows:
First this experimental prototype dwindles studied central cooling system according to a certain percentage, and this can not only reduce greatly the purchase cost of model machine, has also reduced the requirement of test site on the bank simultaneously.Secondly simplify the system configuration of model machine, the requirement of for subsequent use and maintainability of boats and ships is not considered in the configuration of all devices.Concrete configuration is as follows:
This experimental prototype and research object system are dwindled according to the ratio of 1:40, and the place capacity such as cooling sea water pump, fresh water cooling pump, central cooler, fresh-water cooler is dwindled according to this ratio.This model machine is furnished with 2 cooling sea water pumps (for subsequent use each other), 1 fresh water cooling pump, 1 central cooler, 1 sea chest, test site is furnished with the steam boiler of 1 6t, 1 shell-and-tube heater, 1 sea water pump, 1 fresh water hot water tank, and 1 seawater pond, and connect respective line, valve member and control annex etc.This model machine comprises cooled with seawater pipeline and fresh water cooling line.
In cooled with seawater pipeline, sea water pump sucks seawater from seawater pond, enter sea chest through shell-and-tube heater, and in sea chest cooling temperature control to the ocean temperature under corresponding season environment, cooling sea water pump sucks refrigerated sea water from sea chest, is back to seawater pond cooling after central cooler and fresh water heat exchange.Wherein, shell-and-tube heater is set and opens as required, object is in order to regulate ocean temperature, thereby in sea chest, simulates different ocean temperatures; 2 cooling sea water pumps, the capacity of every 100%, wherein 1 for subsequent use, with the switching of simulated seawater pump; Because model machine does not need to arrange the backwash tube of central cooler seawater side, corresponding pipeline can omit, and utilizes the aperture of stop valve to change the resistance of pipeline.
In fresh water cooling line, fresh water pump sucks hot water from fresh water hot water tank, after central cooler and refrigerated sea water heat exchange, is back to fresh water hot water tank.In this fresh water circuit, adopt fresh water hot water tank to replace the various refrigeratorys in fresh water circuit, in fresh water hot water tank, be provided with steam heating coil, the difference by quantity of steam is to simulate the heat load of various differences equipment to be cooled.
The annexes such as valve member, filter, thermometer, tensimeter, temperature-sensing valve such as the corresponding stop valve of supporting configuration, screw down nonreturn valve in cooled with seawater pipeline and fresh water cooling line, and need to configure the control elements such as corresponding pressure transducer, temperature sensor according to system, to realize the object of Work condition analogue.
Cooled with seawater pipeline and fresh water cooling line move simultaneously, simulate respectively boats and ships ruuning situation under Various Seasonal, different operating mode in navigation process, to verify seawaterline and fresh water line effective operation and the economy of central cooling system.
Boats and ships cooling system scale model verification method mainly, by contracting than research model, is simplified the method for Study system, with input cost and practice still less, realizes the running situation checking under complex working condition.
This simulation verification method can the rest may be inferred be applied to the checking after the optimization of boats and ships other system improves, as ballast for cruising system, watercraft engine room ventilating system etc.Make deviser after theoretical research, can conditional pass test reliably the actual effect of carrying out after verification system optimization, the validity of proof theory research.The present invention has significantly reduced operating cost and the test institute elapsed time of test, makes more easily to carry out with verification experimental verification theoretical research.
Complicated test also can be verified by suitable research software.Boats and ships cooling system also can carry out demonstration test situation by the simulation software such as flowmaster or aft.Software is by system modeling, and to input known parameters be prerequisite, and the operation of analogue system, simplifies the theoretical a kind of method that obtains fast result of calculation of calculating.
Because the installation question running in operational process for actual product, debugging problem and Solve on site method etc. cannot directly be determined by software emulation, so be necessary by contracting than the actual motion of PM prototype model.In conjunction with the calculating of simulation software, can better carry out simplation verification to the operating mode of integral central cooling water system for marine diesel engine simultaneously.
The present invention is mainly by the configuration of studied cooling system contracting according to a certain percentage ratio, and in the situation that not affecting systematic study function, the equipment Pipe-Line of the required outfit of simplification system.And with content most economical, that test simulation is studied the most intuitively.

Claims (6)

1. a boats and ships cooling system scale model, is characterized in that:
Comprise cooled with seawater pipeline, fresh water cooling line, central cooling unit;
Described cooled with seawater pipeline comprises seawater pond, sea chest, salt water heater, contracting is than sea water pump group unit, described contracting is the circulation power source of cooled with seawater pipeline than sea water pump group unit, seawater in seawater pond enters sea chest after salt water heater heating, drains in seawater pond after flowing into central cooling unit;
Described fresh water cooling line comprises fresh water hot water tank, and contracting is than fresh water pump group unit, and described fresh water hot water tank is provided with steam heating coil, and described contracting is the circulation power source of fresh water cooling line than fresh water pump group unit;
Cooled with seawater pipeline, fresh water cooling line carry out heat exchange by central cooling unit.
2. boats and ships cooling system scale model as claimed in claim 1, is characterized in that: described central cooling unit is plate type heat exchanger.
3. boats and ships cooling system scale model as claimed in claim 1, is characterized in that: pump group unit, central cooling unit in described boats and ships cooling system scale model dwindle according to the ratio of 1:40 with respect to the boats and ships cooling system of real ship.
4. boats and ships cooling system scale model as claimed in claim 3, is characterized in that: the seawater capacity in described seawater pond is 800m 3, described fresh water hot water tank's fresh water capacity is 18m 3.
5. the Work condition analogue verification method of boats and ships cooling system scale model as claimed in claim 1, is characterized in that:
In cooled with seawater pipeline, contracting sucks seawater from seawater pond than sea water pump group unit, enter sea chest through salt water heater, ocean temperature under cooling temperature control environmental baseline in extremely corresponding season, sea water pump group unit sucks seawater from sea chest, is back to seawater pond cooling after central cooler and the heat exchange of fresh water cooling line;
In fresh water cooling line, contracting sucks hot water than fresh water pump group unit from fresh water hot water tank, after central cooling unit and refrigerated sea water heat exchange, be back to fresh water hot water tank, wherein, fresh water hot water tank produces the difference of quantity of steam by the steam heating coil in it, simulate the thermal load of various heat-producing devices peculiar to vessel.
6. the Work condition analogue verification method of boats and ships cooling system scale model as claimed in claim 5, is characterized in that:
Also comprise software simulation verification step, described simplation verification step, by software system modeling, is inputted duty parameter, and simulation calculation obtains result of calculation, and contrasts, verifies with the refrigeration parameter under described boats and ships cooling system scale model operating mode.
CN201410138110.4A 2014-04-08 2014-04-08 Ship cooling system scale model and work condition simulation verification method thereof Pending CN103943019A (en)

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CN105891336A (en) * 2016-03-30 2016-08-24 北京航天发射技术研究所 Scaling model machine of large noise isolation device and noise isolation test method of scaling model machine
CN109353447A (en) * 2018-10-25 2019-02-19 上海船舶工艺研究所(中国船舶工业集团公司第十研究所) A kind of heating coil installation method for chemical tanker cargo tank
CN110598168A (en) * 2019-09-09 2019-12-20 山东大学 Numerical simulation method and system for object entering water
CN113309603A (en) * 2021-05-14 2021-08-27 中国汽车工程研究院股份有限公司 Method for rapidly and accurately increasing pressure drop performance of heat radiator with reduced size
CN113484051A (en) * 2021-06-03 2021-10-08 中国科学技术大学 Real-time thermal equivalent simulation method and system for airborne system
CN114001516A (en) * 2021-09-26 2022-02-01 中国船舶重工集团公司第七一九研究所 Cooling system of marine equipment and ship
CN115164435A (en) * 2022-06-08 2022-10-11 松下冷机系统(大连)有限公司 CO for ship 2 Waterway design of air cooler of transcritical refrigerating unit

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105891336A (en) * 2016-03-30 2016-08-24 北京航天发射技术研究所 Scaling model machine of large noise isolation device and noise isolation test method of scaling model machine
CN109353447A (en) * 2018-10-25 2019-02-19 上海船舶工艺研究所(中国船舶工业集团公司第十研究所) A kind of heating coil installation method for chemical tanker cargo tank
CN109353447B (en) * 2018-10-25 2022-03-15 上海船舶工艺研究所(中国船舶工业集团公司第十一研究所) Heating coil installation method for chemical ship liquid cargo tank
CN110598168A (en) * 2019-09-09 2019-12-20 山东大学 Numerical simulation method and system for object entering water
CN113309603A (en) * 2021-05-14 2021-08-27 中国汽车工程研究院股份有限公司 Method for rapidly and accurately increasing pressure drop performance of heat radiator with reduced size
CN113309603B (en) * 2021-05-14 2022-06-03 中国汽车工程研究院股份有限公司 Method for rapidly and accurately increasing pressure drop performance of heat radiator with reduced size
CN113484051A (en) * 2021-06-03 2021-10-08 中国科学技术大学 Real-time thermal equivalent simulation method and system for airborne system
CN113484051B (en) * 2021-06-03 2022-04-01 中国科学技术大学 Real-time thermal equivalent simulation method and system for airborne system
CN114001516A (en) * 2021-09-26 2022-02-01 中国船舶重工集团公司第七一九研究所 Cooling system of marine equipment and ship
CN115164435A (en) * 2022-06-08 2022-10-11 松下冷机系统(大连)有限公司 CO for ship 2 Waterway design of air cooler of transcritical refrigerating unit

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Application publication date: 20140723