Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of thermocouple protective casing and preparation method thereof; this thermocouple protective casing is applicable to normally operation under the titanium white production operating mode of high temperature, high pressure, burn into wearing and tearing, the long service life that can extend thermocouple protective casing.
Technical solution of the present invention is:
A kind of thermocouple protective casing, comprise white steel inner sleeve and the corundum outer tube of one end sealing, its special character is: described corundum outer tube is enclosed within on white steel inner sleeve, between white steel inner sleeve and corundum outer tube, fill titanium dioxide binding layer, the linkage section at described corundum outer tube rear portion is wound with asbestos rope and is bonded with connecting pipe, the front end of described connecting pipe is connected with joint flange, the openend of described white steel inner sleeve is connected with a head, the wall thickness of described white steel inner sleeve is 2mm~2.5mm, the wall thickness of described corundum outer tube is 2.5mm~3mm, the thickness of described titanium dioxide binding layer is 2mm~3mm.
The material of described connecting pipe is white steel.
The linkage section of described corundum outer tube is identical with connecting pipe length.
The linkage section of described corundum outer tube and connecting pipe length are 100mm~150mm.
A method for making for thermocouple protective casing, its concrete making step is as follows:
(1), be 2:1g/mL mixing and stirring by the aqueous solution of titanium dioxide and sodium silicate according to mass volume ratio, obtain titanium dioxide sticky;
(2), get each one of corundum outer tube isometric with thermocouple core and that one end is sealed and Bai Gang inner sleeve, corundum outer tube after plug-in mounting and the gap of Bai Gang inner sleeve are 2mm~3mm, pour in corundum outer tube and fill sticky the titanium dioxide of preparation, guarantee corundum overcoat inner air tube is discharged completely;
(3), by asbestos rope after the sticky middle dipping of titanium dioxide, be wound around the sticky asbestos rope of dipping titanium dioxide at the linkage section at corundum outer tube rear portion, insert connecting pipe, make connecting pipe be connected to the linkage section at corundum outer tube rear portion;
(4), white steel inner sleeve is inserted and filled in the sticky corundum outer tube of titanium dioxide, ensure that white steel inner sleeve is concentric with corundum outer tube, by clean sticky the titanium dioxide overflowing processing;
(5), place after 18h~24h under room temperature, joint flange is welded on to the front end of connecting pipe, silk head is welded on to the openend of white steel inner sleeve, make thermocouple protective casing.
Described sodium silicate is Na
2onSiO
2, the concentration of aqueous solution of sodium silicate is 210g/L~230 g/L.
Step (3) is inserted corundum outer tube after connecting pipe, by be wrapped in corundum outer tube rear portion linkage section asbestos rope to inboard tamping, and in the process of tamping, constantly add dipping by the mouth of pipe of connecting pipe to the space between corundum outer tube and connecting pipe and have the sticky asbestos rope of titanium dioxide.
Beneficial effect of the present invention:
(1), this thermocouple protective casing is taking white steel inner sleeve as pedestal, ensure thermocouple protective casing working strength, be socketed corundum outer tube outward at white steel inner sleeve, make thermocouple protective casing there is the high temperature resistant of excellence, corrosion-resistant, anti abrasive characteristic, titanium dioxide binding layer is filled in space between corundum outer tube and Bai Gang inner sleeve, titanium dioxide binding layer Mohs value can reach 6~7, and due in manufacturing process by the air emptying of corundum inside pipe casing, further improve the heat-resisting quantity of thermocouple protective casing, when use, be not easy fracture, improve thermopair serviceable life, reduce maintenance cost,
(2), the thermal conductivity of titanium dioxide binding layer is 1.809 W/ (mK)~10.3W/ (mK), increased the capacity of heat transmission, improved the temperature conduction effect of thermocouple protective casing, makes temperature thermocouple fast response time.
Embodiment
embodiment 1
As shown in Figure 1, this thermocouple protective casing, comprise white steel inner sleeve 3 and the corundum outer tube 1 of one end sealing, described corundum outer tube 1 is enclosed within on white steel inner sleeve 3, between white steel inner sleeve 3 and corundum outer tube 1, fill titanium dioxide binding layer 2, the linkage section 101 at described corundum outer tube 1 rear portion is wound with asbestos rope 5 and is bonded with connecting pipe 6, the linkage section 101 of described corundum outer tube 1 is identical with connecting pipe 6 length, and length is 100mm~150mm, the present embodiment take length as example as 100mm, and the material of described connecting pipe 6 is white steel; The front end of described connecting pipe 6 is welded with joint flange 4, the openend of described white steel inner sleeve 3 is welded with silk 7, the wall thickness of described white steel inner sleeve 3 is 2mm~2.5mm, the wall thickness of described corundum outer tube 1 is 2.5mm~3mm, the thickness of described titanium dioxide binding layer 2 is 2mm~3mm, the present embodiment is taking the wall thickness of white steel inner sleeve 3 as 22mm, and the wall thickness of corundum outer tube 1 is 2.8mm, and the thickness of titanium dioxide binding layer 2 is that 2.5mm is example.
Its concrete making step is as follows:
(1), by titanium dioxide and sodium silicate (Na
2onSiO
2) aqueous solution be 2:1g/mL mixing and stirring according to mass volume ratio, obtain titanium dioxide sticky, the concentration of aqueous solution of described sodium silicate is 220g/L;
(2), get each one of corundum outer tube 1 isometric with thermocouple core and that one end is sealed and Bai Gang inner sleeve 3, corundum outer tube 1 after plug-in mounting and the gap of Bai Gang inner sleeve 3 are 2.5mm, pour in corundum outer tube 1 and fill sticky the titanium dioxide of preparation, guarantee corundum outer tube 1 interior air is discharged completely;
(3), by asbestos rope 5 after the sticky middle dipping of titanium dioxide, be wound around the sticky asbestos rope of dipping titanium dioxide 5 at the linkage section 101 at corundum outer tube 1 rear portion, insert connecting pipe 6, make connecting pipe 6 be connected to the linkage section 101 at corundum outer tube 1 rear portion, corundum outer tube 1 is inserted after connecting pipe 6, by be wrapped in corundum outer tube 1 rear portion linkage section 101 asbestos rope 5 to inboard tamping, and in the process of tamping, constantly add dipping by the mouth of pipe of connecting pipe 6 to the space between corundum outer tube 1 and connecting pipe 6 and have the sticky asbestos rope of titanium dioxide 5;
(4), white steel inner sleeve 3 is inserted and filled in the sticky corundum outer tube 1 of titanium dioxide, ensure that white steel inner sleeve 3 is concentric with corundum outer tube 1, by clean sticky the titanium dioxide overflowing processing;
(5), place after 20h under room temperature, joint flange 4 is welded on to the front end of connecting pipe 6, silk 7 is welded on to the openend of white steel inner sleeve 3, make thermocouple protective casing.This thermocouple protective casing serviceable life in titanium dioxide explained hereafter is 500h~650h.
Embodiment 2
The structure of this thermocouple protective casing is with embodiment 1;
Its concrete making step is as follows:
(1), by titanium dioxide and sodium silicate (Na
2onSiO
2) aqueous solution be 2:1g/mL mixing and stirring according to mass volume ratio, obtain titanium dioxide sticky, the concentration of aqueous solution of described sodium silicate is 210g/L;
(2), get each one of corundum outer tube 1 isometric with thermocouple core and that one end is sealed and Bai Gang inner sleeve 3, corundum outer tube 1 after plug-in mounting and the gap of Bai Gang inner sleeve 3 are 2mm, pour in corundum outer tube 1 and fill sticky the titanium dioxide of preparation, guarantee corundum outer tube 1 interior air is discharged completely;
(3), by asbestos rope 5 after the sticky middle dipping of titanium dioxide, be wound around the sticky asbestos rope of dipping titanium dioxide 5 at the linkage section 101 at corundum outer tube 1 rear portion, insert connecting pipe 6, make connecting pipe 6 be connected to the linkage section 101 at corundum outer tube 1 rear portion, corundum outer tube 1 is inserted after connecting pipe 6, by be wrapped in corundum outer tube 1 rear portion linkage section 101 asbestos rope 5 to inboard tamping, and in the process of tamping, constantly add dipping by the mouth of pipe of connecting pipe 6 to the space between corundum outer tube 1 and connecting pipe 6 and have the sticky asbestos rope of titanium dioxide 5;
(4), white steel inner sleeve 3 is inserted and filled in the sticky corundum outer tube 1 of titanium dioxide, ensure that white steel inner sleeve 3 is concentric with corundum outer tube 1, by clean sticky the titanium dioxide overflowing processing;
(5), place after 18h under room temperature, joint flange 4 is welded on to the front end of connecting pipe 6, silk 7 is welded on to the openend of white steel inner sleeve 3, make thermocouple protective casing.This thermocouple protective casing serviceable life in titanium dioxide explained hereafter is 500h~650h.
Embodiment 3
The structure of this thermocouple protective casing is with embodiment 1;
Its concrete making step is as follows:
(1), by titanium dioxide and sodium silicate (Na
2onSiO
2) aqueous solution be 2:1g/mL mixing and stirring according to mass volume ratio, obtain titanium dioxide sticky, the concentration of aqueous solution of described sodium silicate is 230 g/L;
(2), get each one of corundum outer tube 1 isometric with thermocouple core and that one end is sealed and Bai Gang inner sleeve 3, corundum outer tube 1 after plug-in mounting and the gap of Bai Gang inner sleeve 3 are 3mm, pour in corundum outer tube 1 and fill sticky the titanium dioxide of preparation, guarantee corundum outer tube 1 interior air is discharged completely;
(3), by asbestos rope 5 after the sticky middle dipping of titanium dioxide, be wound around the sticky asbestos rope of dipping titanium dioxide 5 at the linkage section 101 at corundum outer tube 1 rear portion, insert connecting pipe 6, make connecting pipe 6 be connected to the linkage section 101 at corundum outer tube 1 rear portion, corundum outer tube 1 is inserted after connecting pipe 6, by be wrapped in corundum outer tube 1 rear portion linkage section 101 asbestos rope 5 to inboard tamping, and in the process of tamping, constantly add dipping by the mouth of pipe of connecting pipe 6 to the space between corundum outer tube 1 and connecting pipe 6 and have the sticky asbestos rope of titanium dioxide 5;
(4), white steel inner sleeve 3 is inserted and filled in the sticky corundum outer tube 1 of titanium dioxide, ensure that white steel inner sleeve 3 is concentric with corundum outer tube 1, by clean sticky the titanium dioxide overflowing processing;
(5), place after 24h under room temperature, joint flange 4 is welded on to the front end of connecting pipe 6, silk 7 is welded on to the openend of white steel inner sleeve 3, make thermocouple protective casing.This thermocouple protective casing serviceable life in titanium dioxide explained hereafter is 500h~650h.