CN103936262B - The positive inflatable body of a kind of bottle Mechanism of I. S. Machine processed - Google Patents
The positive inflatable body of a kind of bottle Mechanism of I. S. Machine processed Download PDFInfo
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- CN103936262B CN103936262B CN201410167825.2A CN201410167825A CN103936262B CN 103936262 B CN103936262 B CN 103936262B CN 201410167825 A CN201410167825 A CN 201410167825A CN 103936262 B CN103936262 B CN 103936262B
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- hole
- channel
- spool
- vial
- blow pipe
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The invention discloses the positive inflatable body of a kind of bottle Mechanism of I. S. Machine processed, it is characterized in that: blow head is that the middle part of blow head body is provided with hollow channel; One gas blow pipe is set, gas blow pipe is threaded connection with its top the bottom being fixed on distributing valve, and run through the hollow channel of blow head with its underpart and arrive the bottle mouth position of vial, between the outer side wall and the inwall of hollow channel of gas blow pipe, be formed with annular vent side line; Just blowing to enter in gas blow pipe by the stand in channel of spool and through distributing valve after entering positive insufflation channel and forming insufflation channel; Annular vent side line to be connected with venting hole to be formed exhaust-duct by the passage that goes out of spool.The present invention can make full use of the blowing of vial of just blowing, and avoids the waste of the energy, is conducive to vial cooling simultaneously.
Description
Technical field
The present invention relates to one and be applied to the mould that glasswork (Bottle & Can) produces, specifically the positive inflatable body of a kind of bottle Mechanism of I. S. Machine processed.
Background technology
Mechanism of I. S. Machine formula bottle-making machine is when producing glass bottle and jar, no matter be blow-and-blow or pressuring-blowing, all will relate to this operation of just blowing, and the air consumption of this operation accounted for the 30%-40% of whole bottle operation processed substantially, therefore, reduce the air consumption of just blowing to be conducive to saving energy and reduce the cost.
Glass bottle and jar is divided into two processes in process of production: shaping and sizing.After moulding process refers to that glass material blank is turned to shaping mould by parison mo(u)ld, by making frit be close to the process of shaping mould inwall after blowing of just blowing.Can't die sinking immediately after vial is shaping, also need a bottle wall is lowered the temperature further, bottle wall and mould inner wall just can be made well to stick together.And the external heat radiation of the temperature-fall period of vial wall mainly pattern tool, after utilizing mould to carry out heat absorbing glass bottle heat, vial temperature is reduced.In the sizing stage, the effect of just blowing is to keep vial inner and outer air pressure consistent.
In prior art, as shown in Figure 1, just air blowing support A is provided with orifice plate 1, spool 2 and distributing valve 3, the compression of 2.8-3.0Kg is just being blown and after spool 2 enters lock ring 5, is being divided into two-way by the passage of the support A that just blows, the copper cylinder 7 of one tunnel in blow head 6 as shown in Figure 2 a enters in vial 8 to complete and is blow molded into mould, and just blowing in another road, to discharge air blowing support A by the venting hole 4 on orifice plate 1 outside for the through hole that enters spool 2 by distributing valve 3.Blow principle thus known, just blowing from the part of venting hole 4 discharge just serves the effect of equilibrium pressure, does not also take away any heat in vial, also causes larger pressurized gas waste.
Summary of the invention
The present invention is the weak point overcoming prior art existence, proposes the positive inflatable body of a kind of bottle Mechanism of I. S. Machine processed, can make full use of the blowing of vial of just blowing, avoid the waste of the energy, be conducive to vial cooling simultaneously.
The present invention adopts following scheme for solving above technical problem:
The positive inflatable body of a kind of bottle Mechanism of I. S. Machine processed of the present invention, its composition comprises: with on the air blowing support of positive insufflation channel, be disposed with screw hole, venting hole, spool bore and lock ring hole along positive blowing direction;
Orifice plate with through hole is fixed on described air blowing support by set screw and screw hole, and described orifice plate forms connectivity structure with through hole and venting hole, or form the plugging structure to venting hole with plate body;
Having stand in channel is arranged in the spool bore on air blowing support with the spool going out passage;
The top of lock ring is fixed in lock ring hole, and being built-in with distributing valve, the bottom of described lock ring protrudes out in described air blowing frame bottom, and the top of described blow head hangs over bottom lock ring, bottom surface is butted on the upper surface of shaping mould and is sleeved on the bottle mouth position being arranged in shaping mould vial, and its constructional feature is:
Described blow head is that the middle part of blow head body is provided with hollow channel;
One gas blow pipe is set, described gas blow pipe is threaded connection with its top the bottom being fixed on described distributing valve, and run through the hollow channel of described blow head with its underpart and arrive the bottle mouth position of described vial, between the outer side wall and the inwall of described hollow channel of described gas blow pipe, be formed with annular vent side line;
Just blowing to enter in gas blow pipe by the stand in channel of spool and through described distributing valve after entering positive insufflation channel and forming insufflation channel; Described annular vent side line to be connected with venting hole to be formed exhaust-duct by the passage that goes out of spool.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, vial molding time is in process of production very short, only in a flash, shaping time is then longer, and it needs the temperature of vial to be reduced to about 560 DEG C from about 700 DEG C, so the time is relatively long, length during this period of time then determines the height of production efficiency;
And the present invention by gas blow pipe and with hollow channel blow head with the use of, vial is made to add a sinking path in the sizing stage, namely just blowing from the partial heat having taken away vial inwall between bottleneck inwall and blowpipe outer wall, thus the temperature of vial is lowered fast, reach setting temperature, when the bottle-type that this is thicker for bottle wall, material is heavily heavier is produced, effect is especially obvious, efficiency can improve more than 10%, thus drastically increases production efficiency.
2, just air blowing air pressure when vial blow molding and sizing only needs about 1.6Kg, the product that part bottle wall is thinner can be lower, but in order to also derive from system air pressure for the driving source of the gas realized needed for other bottle actions processed such as blow back when bottle base is blown, first blow, therefore system air pressure is generally 2.8-3.0Kg;
And usage quantity of just blowing can be saved in insufflation channel of the present invention and exhaust-duct, the system air pressure of just blowing can be reduced to 1.8Kg by former 2.8-3.0Kg, can save a large amount of electric energy; And, if production thin-wall bottle, can not be vented completely, play more energy-conservation object, overcoming step-down mode of the prior art is realize by the size of regulating orifice plate venting hole the energy dissipation problem that inside and outside pressure balanced brings, and this mode venting hole is larger, and pressure of the inside of a bottle is less, the gas of waste is more, and can only judge that whether pressure of the inside of a bottle is reasonable according to the sizing degree of product.
3, the present invention effectively can reduce the defective workmanships such as the cold line of body produced because air pressure is too high by just blowing after use reduction air pressure, thus improves the yield rate of product.
Accompanying drawing explanation
Fig. 1 is positive inflatable body schematic diagram in prior art;
Fig. 1 a is support A structural representation of blowing in prior art;
Fig. 1 b is prior art aperture plate vertical view;
Fig. 1 c is valve core structure schematic diagram in prior art;
Fig. 1 d is the side-view of spool in prior art;
Fig. 1 e is lock ring structural representation in prior art;
Fig. 1 f is distributing valve structural representation in prior art;
Fig. 2 a is the structural representation of distribution head in prior art;
Fig. 2 b is the structural representation of distribution head body in the present invention;
Fig. 2 c is the structural representation of gas blow pipe in the present invention;
Fig. 2 is the positive inflatable body schematic diagram of the present invention;
Number in the figure: A is just blowing support; 1 orifice plate; 2 spools; 3 distributing valves; 4 venting holes; 5 lock rings; 6 blow heads; 7 bronze medal cylinders; 8 shaping moulds; 9 vials; 10 gas blow pipes; 11 hollow channels; 12 set screws; 13 trip bolts; A screw hole; B spool bore; C lock ring hole; The positive insufflation channel of d; F screw hole; G through hole; H mesopore.
Embodiment
In the present embodiment, the positive inflatable body of a kind of bottle Mechanism of I. S. Machine processed, its composition comprises: as shown in Figure 2 with on the air blowing support A of positive insufflation channel d, be disposed with screw hole a, venting hole 4, spool bore b and lock ring hole c along positive blowing direction;
As shown in Figure 1, orifice plate 1 with through hole is fixedly installed on air blowing support A by set screw 12 and screw hole a, as shown in Figure 1 b, the centre of orifice plate 1 is provided with screw hole f, be fixed by set screw 12 after aliging with the screw hole a on air blowing support A, on orifice plate 1, along the outer circumference of screw hole f, be disposed with the through hole varied in size, orifice plate 1 forms connectivity structure with through hole and venting hole 4, or form the plugging structure to venting hole 4 with plate body; By rotating the position of the through hole that orifice plate 1 varies in size, regulate the pore size of venting hole 4;
Having stand in channel is arranged in the spool bore b on air blowing support A with the spool 2 going out passage, as shown in Fig. 1 c and Fig. 1 d, spool 2 is formed with by upper through hole and lower through-hole the stand in channel that is crisscross arranged therein and goes out passage, and the present invention needs rotary spool 2 to be rotated 180 ° to form two stand in channels be connected with exhaust-duct with insufflation channel respectively and to go out passage in use.
As shown in fig. le, lock ring 5 is divided into upper and lower two parts, and the top of lock ring 5 is provided with through hole g, thus is connected with the passage that goes out of spool 2; Top is fixed in the lock ring hole c on air blowing support A, and is built-in with distributing valve 3, and as shown in Figure 1 f, the middle part of distributing valve 3 is provided with mesopore h, thus is connected with the stand in channel of spool 2; The bottom of lock ring 5 protrudes out in the bottom of air blowing support A and is sleeved on the top end face of blow head 6, and the bottom surface of blow head 6 is butted on the upper surface of shaping mould 8 and is sleeved on the bottle mouth position being arranged in shaping mould 8 vial 9,
As shown in Figure 2 b, arranging blow head 6 is that the middle part of blow head body is provided with hollow pipeline 11; The structure of this hollow pipeline 11 needs to match with the integral outer profile of gas blow pipe 10;
As shown in Figure 2 c, one gas blow pipe 10 is set, gas blow pipe 10 is threaded connection with its top the bottom being fixed on distributing valve 3, and the bottle mouth position of vial 9 is arrived with the hollow channel 11 that blow head 6 is run through in its underpart, be formed with annular vent side line between the outer side wall of gas blow pipe 10 and the inwall of hollow channel 11;
Just blowing to enter in gas blow pipe 10 by the stand in channel of spool 2 and through the mesopore h of distributing valve 3 after entering positive insufflation channel d and forming insufflation channel; Annular vent side line to be connected with venting hole 4 to be formed exhaust-duct by the passage that goes out of spool 2.
As shown in Figure 2, using method of the present invention and principle of work are:
The system of first just being blown by Mechanism of I. S. Machine always adjusts pressure valve the air pressure of just blowing can be reduced to 1.6Kg-1.8Kg by 2.8-3.0Kg;
Then the bottom interior wall of distributing valve 3 is set to female thread structure, for fixing gas blow pipe 10, the top of gas blow pipe 10 is connected with distributing valve 3 by helicitic texture;
The total height of the blow head 6 in the present embodiment will keep 68mm, is greater than the blow head of common 56mm in prior art, thus makes gas blow pipe 10 can adapt to the bottleneck height of variant production, and when changing blow head, gas blow pipe 10 is just without the need to changing.
When gas blow pipe 10 inserts the bottle mouth position of vial 9 by the hollow channel of blow head 6, gas blow pipe 10 is formed with annular waste air duct in the both sides of blow head 6, thus can make when unnecessary hot gas discharged by needs, what the inner hot gas of vial 9 can enter spool 2 by the through hole g on the top of lock ring 5 goes out passage, flows out to the outside of air blowing support A thus complete exhaust from venting hole 4.
Then, on adjustment orifice plate 1, the venting hole 4 on closed air blowing support A is carried out in the position of through hole;
Finally, spool 2 is revolved turnback, makes just blowing successively through the stand in channel of spool 2 from the positive insufflation channel d of air blowing support A after step-down, then enter in the gas blow pipe 10 that is communicated with distributing valve 3, directly enter vial 9 and complete blow molding process, do not waste and anyly just to blow.
If the bottle-type of producing is simple and product weight is lighter when, by rotating the position of the through hole varied in size on orifice plate 1, by completely closed for the venting hole of the support A that just blows, gas leakage can be prevented;
In case of special bottle-type or product weight heavier need balance vial external and internal pressure time, the position of the through hole varied in size on the orifice plate 1 on venting hole 4 can be covered by adjustment, the pore size of venting hole 4 is adjusted with this, carry out ground suitably exhaust, and now the discharged hot gas being through and ejecting in vial 9 of just blowing, heat in part bottle can be taken away, thus can enhance productivity, save pressurized air tolerance.
Claims (1)
1. the positive inflatable body of bottle Mechanism of I. S. Machine processed, its composition comprises: with on the air blowing support (A) of positive insufflation channel (d), be disposed with screw hole (a), venting hole (4), spool bore (b) and lock ring hole (c) along positive blowing direction;
Orifice plate (1) with through hole is fixed on described air blowing support (A) by set screw (12) and screw hole (a), described orifice plate (1) forms connectivity structure with through hole and venting hole (4), or form the plugging structure to venting hole (4) with plate body;
Having stand in channel is arranged in the spool bore (b) on air blowing support (A) with the spool (2) going out passage;
The top of lock ring (5) is fixed in lock ring hole (c), and be built-in with distributing valve (3), the bottom of described lock ring (5) protrudes out in described air blowing support (A) bottom, the top of described blow head (6) hangs over bottom lock ring, bottom surface is butted on the upper surface of shaping mould (8) and is sleeved on the bottle mouth position being arranged in shaping mould (8) vial (9), it is characterized in that:
Described blow head (6) is that the middle part of blow head body is provided with hollow channel (11);
One gas blow pipe (10) is set, described gas blow pipe (10) is threaded connection with its top the bottom being fixed on described distributing valve (3), and run through the hollow channel (11) of described blow head (6) with its underpart and arrive the bottle mouth position of described vial (9), between the outer side wall and the inwall of described hollow channel (11) of described gas blow pipe (10), be formed with annular vent side line;
Just blowing and entering positive insufflation channel (d) and in described distributing valve (3) enters gas blow pipe (10), form insufflation channel by the stand in channel of spool (2) afterwards; Described annular vent side line is connected with venting hole (4) is formed exhaust-duct by the passage that goes out of spool (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410167825.2A CN103936262B (en) | 2014-04-24 | 2014-04-24 | The positive inflatable body of a kind of bottle Mechanism of I. S. Machine processed |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410167825.2A CN103936262B (en) | 2014-04-24 | 2014-04-24 | The positive inflatable body of a kind of bottle Mechanism of I. S. Machine processed |
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| Publication Number | Publication Date |
|---|---|
| CN103936262A CN103936262A (en) | 2014-07-23 |
| CN103936262B true CN103936262B (en) | 2016-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410167825.2A Active CN103936262B (en) | 2014-04-24 | 2014-04-24 | The positive inflatable body of a kind of bottle Mechanism of I. S. Machine processed |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107721135B (en) * | 2017-11-24 | 2023-04-07 | 安徽龙瑞玻璃有限公司 | Core mould for cooling inside of glass bottle mouth |
| CN109095754A (en) * | 2018-09-06 | 2018-12-28 | 江苏三科精工机械有限公司 | A kind of tuyere |
| CN110386754B (en) * | 2019-07-16 | 2024-04-16 | 佛山华兴玻璃有限公司 | Forming system of bottle making line machine |
| CN114315104B (en) * | 2022-01-04 | 2023-01-06 | 湖北楚大智能装备有限公司 | Positive blowing locking ring device and system |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6857291B2 (en) * | 2001-12-05 | 2005-02-22 | Emhart Glass S.A. | Glass container forming machine |
| CN102583960A (en) * | 2012-03-02 | 2012-07-18 | 德清才府玻璃股份有限公司 | Blow head of bottle-making machine |
| CN203782016U (en) * | 2014-04-24 | 2014-08-20 | 安徽古井贡酒股份有限公司 | Forward-blowing mechanism of individual section forming machine |
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| CN103936262A (en) | 2014-07-23 |
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Effective date of registration: 20160725 Address after: 236820, Anhui City, Bozhou province Gujing Town Zhang sets Patentee after: ANHUI LONGRUI GLASS PRODUCT CO., LTD. Address before: No. 26 236820 ancient town in Anhui province Bozhou City Qiaocheng District Three Avenue Patentee before: Gujinggong Spirits Co., Ltd., Anhui Prov. |