CN103935106A - Device for producing composite cushion core of mattress - Google Patents
Device for producing composite cushion core of mattress Download PDFInfo
- Publication number
- CN103935106A CN103935106A CN201410174806.2A CN201410174806A CN103935106A CN 103935106 A CN103935106 A CN 103935106A CN 201410174806 A CN201410174806 A CN 201410174806A CN 103935106 A CN103935106 A CN 103935106A
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- Prior art keywords
- compound
- roller
- glue
- gluing
- conveyer belt
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- 239000002131 composite material Substances 0.000 title claims abstract description 47
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 53
- 150000001875 compounds Chemical class 0.000 claims description 113
- 239000003292 glue Substances 0.000 claims description 75
- 238000007906 compression Methods 0.000 claims description 56
- 230000006835 compression Effects 0.000 claims description 55
- 238000000034 method Methods 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 19
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000008719 thickening Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 33
- 230000007704 transition Effects 0.000 abstract 3
- 239000010410 layer Substances 0.000 description 61
- 239000000463 material Substances 0.000 description 37
- 238000003825 pressing Methods 0.000 description 22
- 230000009471 action Effects 0.000 description 7
- 239000002699 waste material Substances 0.000 description 7
- 239000004411 aluminium Substances 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005187 foaming Methods 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 230000006798 recombination Effects 0.000 description 3
- 238000005215 recombination Methods 0.000 description 3
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- -1 110 Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000009057 passive transport Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Abstract
The invention relates to the technical field of composite machines and particularly relates to a device for producing a composite cushion core of a mattress. The device comprises a feeding table and a gluing table, wherein the feeding table is used for conveying a composite layer I, and the gluing table is located at an outlet of the feeding table and is used for gluing the composite layer I; a baking table is arranged at the outlet end of the gluing table and comprises a baking box and a transition region, wherein the baking box is close to the gluing table, the composite layer I can pass through the baking box, the transition region is located at an outlet of the baking box and is used for stacking the composite layer I and a composite layer II in a counterpoint manner, a composite table is arranged at the outlet end of the transition region and comprises a pressed conveying base frame and a press-down frame, the pressed conveying base frame is located below the composite table, the press-down frame is matched with the pressed conveying base frame and can be lifted, more than two pressed rolls rowed up along the conveying direction are mounted on the pressed conveying base frame, a pressed conveying belt is arranged along the peripheries of the rowed pressed rolls, more than two press-down rolls rowed up along the conveying direction are mounted on the press-down frame, and a press-down conveying belt is arranged along the peripheries of the rowed pressed rolls. The device has the energy-saving and environmentally-friendly effects and is high in efficiency and good in compositing effect.
Description
Technical field
the present invention relates to composite machine technical field, be specially a kind of equipment of producing for the compound bedding core of mattress.
Background technology
in prior art, the bedding core major part of mattress is to be composited by multiple layer, it is mainly the bonding connection mode by gluing pressing, attended operation between each layer is to utilize artificial gluing substantially, contraposition, pressing completes compound work, in the time that needs are produced in enormous quantities, adopt manual type will efficiency lower, and composite effect is poor, disunity again, certainly, also there are some plant equipment to complete these operations, here be mainly for gluing and pressing operation, the gluing of manual type and existing equipment has larger waste in the time using glue, gluing effect is not fine, there is gluing insufficient, the problem such as inhomogeneous occurs, this is by some for example spongy layers with bedding core itself, the material layer of emulsion layer etc. is relevant, have soft, elasticity, there is again larger thickness, manual type and existing equipment do not go to address the above problem well yet, in addition, focus on more problems on process for pressing, for example adopt as the structure of the set composite in the publication number disclosed dust removal and filtration material of the Chinese patent hot pressing make-up machine that is 103552349A, structure by upper and lower two pressure rollers is carried out pressing, although can carry out multiple working, but, due to each layer of mattress bedding core is thicker and also be one one compared with short-movie equipment structure, instead of rectangular flat structure, if upper and lower two pressure rollers lean on too closely, be difficult to make structure sheaf to be involved in and be driven forward compound and carry, so need to stay a larger distance, so just, make pressure roller can not apply enough press powers, and again due to the resilience of material, pressing effect meeting variation, and the adhesive property difference of each position is large, adhesion firmness is on the weak side, and for example adopting publication number is the laminar structure of the disclosed a kind of laminating machine of Chinese patent of 202592901U, it is to adopt piece layer pressing plate to suppress, this flat process for pressing, in pressing process, need to stop the conveying to thing material, under static state carry out flat pressing down, relatively be applicable to the production of for example circuit board of the most amounts of small size, and for the repeatedly compound production of the large-sized needs of multi-structural layer of mattress class, especially while needing to produce in enormous quantities, this kind of mode is used for compound production efficiency will be lower, and large-area flat exerting pressure, if reach good composite effect, certainly will require flatness high, easily cause and exert pressure inhomogeneous and affect bond effect, simultaneously, the material relation of the structure sheaf of mattress bedding core, after pressurized, have the elastic deformation that produces multiple directions, cause flowing to of glue irregular, be subject to force direction also irregular, or can affect composite effect, affect service life.
Summary of the invention
the equipment of the object of this invention is to provide a kind of energy-conserving and environment-protective, efficiency is high and composite effect is good producing for the compound bedding core of mattress.
above-mentioned technical purpose of the present invention is achieved by the following technical programs: a kind of equipment of producing for the compound bedding core of mattress, comprise the loading bay for delivery of compound one deck, be positioned at described loading bay exit for the gluing table to described compound one deck gluing, the port of export of gluing table is provided with and cures platform, the described platform that cures has the curer for compound one deck process of close described gluing table and is positioned at compound two floor of confession of described curer outlet and the transfer district that described compound one deck contraposition stacks, the port of export in described transfer district is provided with composite bench, described composite bench comprises that the pressurized that is positioned at below transmits pedestal and is positioned at coordinating and liftable lower pressure rack with described pressurized transmission pedestal of top, described pressurized transmits on pedestal, to be provided with along in a row two of throughput direction and is subject to above pressure roller, along being subject to pressure roller periphery to be provided with a pressurized conveyer belt described in this row, more than two lower compression roller in a row along throughput direction is installed in described lower pressure rack, be provided with one along the described lower compression roller periphery of this row and press down conveyer belt.
in technique scheme, by the compound one deck that needs surface coating as ground floor is carried and gluing after, cure at once, remove the solvent in glue, to reach good bond effect, then in the position in transfer district, compound two layers as the second layer are laid in mode contraposition on the coated face of glue-coated compound one deck by artificial or manipulator, and then be transported to composite bench, composite bench transmits pedestal cooperating by lower pressure rack and pressurized to two compound mattress inner cores of needs there is certain thickness and the shorter flaky material layer of length dimension carries out effectively compound and forwards simultaneously, composite bench is as new design, by coordinating of roller and conveyer belt, by adjusting the position relationship of roller, the tensioned state of conveyer belt or the weight of conveyer belt etc., can obtain the fabulous joint product of composite effect, physical property obtains extraordinary lifting, on the other hand, under the secure prerequisite of quality, can also suitably reduce glue consumption, energy-conserving and environment-protective are cost-saving again.
as being preferably subject to the quantity of pressure roller and lower compression roller equate and be oppositely arranged up and down to of the present invention, described in to be subject to the axial line of pressure roller and the axial line of described lower compression roller be that parallel lines and this plane in same plane is vertical with throughput direction.Keep pressing down in recombination process, two material layers keep vertical at pressurized action direction and its direction of transfer, reduce other directions and produce the impact after component, in addition, can make to be subject to pressure roller and lower compression roller to carrying out effect between the upper and lower on the same vertical position of two material layers, improve composite effect.
as to of the present invention preferred, press down conveyer belt inner side and also there is one deck thickening layer.Can expand the scope of application, be applicable to effectively compound between various material layers.
as to of the present invention preferably, the extreme lower position of one or two middle lower compression rollers is lower than the extreme lower position of other lower compression rollers.Can further improve composite effect, coordinate different material layers to use.
as to of the present invention preferably, gluing table comprise be positioned at top glue point roller, be positioned on the bearing roller that below is oppositely arranged with described glue point roller and the outer surface that glue is coated on to described glue point roller and with the walk abreast offset plate of leading of setting of described glue point roller, described in lead between offset plate and described glue point roller outer surface and form glue spatial cache.Glue can be coated on glue point roller equably, not only can reduce glue consumption, and can improve later stage composite effect.
as preferably the extreme lower position of glue point roller is higher than loading bay and cure the transporting flat of platform to of the present invention, the extreme higher position of bearing roller is lower than loading bay and cure the transporting flat of platform.Because each layer of major part of mattress bedding core has certain thickness, there is again the characteristic of certain elasticity, flexibility or other expanded materials, if gluing as being coated with paper or coating etc., have certain glue waste or apply the phenomenons such as inhomogeneous, in addition, if it is too much inner to be penetrated into material layer, also can affect the serviceability of material itself, this structure makes to have a recessed arc gluing process at compound one deck of upper surface gluing, not only can reduce glue waste, and gluing is more even.
as preferably gluing table is provided with rotatable fixing batten, on described fixing batten, drainage plate is installed to of the present invention, between described fixing batten and described drainage plate, be formed with the embedded groove of leading offset plate for embedding near glue point roller one side.This preferably can, according to the requirement of the required gluing parameter of compound one deck, adjust the position of leading offset plate, coordinates drainage plate and fixing batten simultaneously, carries out better gluing process, meets meticulousr gluing operation.
as preferably drainage plate has inclined guide surface near leading offset plate one side to of the present invention, glue spatial cache is furnished with respectively along the two ends of glue point roll axis direction and can rests on glue point roller and lead the glue postive stop baffle on offset plate.Can control more subtly glue consumption and enter glue speed.
as to of the present invention preferably, the appearance of glue point roller is distributed with pit equably.Can carry out gluing to foaming kind material better, further reduce glue waste, and improve the gluing uniformity.
as to of the present invention preferably, lower pressure rack has support frame, lower compression roller is installed on lower surface one side of described support frame, upper surface one side of described support frame is fixed with the reinforced company's extension bar being oppositely arranged up and down with described lower compression roller position, and described support frame is also connected with pneumatic cylinder or oil hydraulic cylinder.Ensure the firm of structure, improve the stability of operation.
beneficial effect of the present invention: 1, structure is more firm, moves more stablely, ensures effectively the carrying out of multiple working;
2, can carry out meticulousr manipulation, in the situation that ensureing combined strength bination, can effectively reduce glue consumption, improve the gluing uniformity;
3, can carry out the pipeline system operation of one, without being detained operation, production efficiency improves greatly;
4, composite effect is better, and between mattress inner core layer, the different layers combination physical property after compound is better, greatly promotes the quality of mattress;
5, use the energy-conserving and environment-protective more of this equipment complex.
Brief description of the drawings
fig. 1 is the perspective view of the embodiment of the present invention 1;
fig. 2 is that compound one deck of the embodiment of the present invention 1 and compound two layers are tightened the front view while working under situation pressing down conveyer belt;
fig. 3 is the enlarged drawing at I place in Fig. 1;
fig. 4 is the front view that in the embodiment of the present invention 1, composite bench place presses down conveyer belt and tighten situation;
fig. 5 is the front view at composite bench place in the embodiment of the present invention 2;
fig. 6 is the front view at composite bench place in the embodiment of the present invention 3;
fig. 7 is the front view at composite bench place in the embodiment of the present invention 4.
in figure: 1, compound one deck, 10, loading bay, 11, gluing table, 12, cure platform, 120, curer, 2, compound two layers, 121, transfer district, 13, composite bench, 131, pressurized transmits pedestal, 132, lower pressure rack, 1310, be subject to pressure roller, 1311, pressurized conveyer belt, 1320, lower compression roller, 1321, press down conveyer belt, 13210, thickening layer, 110, glue point roller, 111, bearing roller, 1100, lead offset plate, 1101, glue spatial cache, 1102, fixing batten, 1103, drainage plate, 1104, embedded groove, 11001, inclined guide surface, 11000, glue postive stop baffle, 1107, pit, 13201, reinforced company's extension bar, 13200, support frame.
Detailed description of the invention
following specific embodiment is only explanation of the invention; it is not limitation of the present invention; those skilled in the art are reading after this description and can make to the present embodiment the amendment that there is no creative contribution as required, but as long as within the scope of claim of the present invention, are all subject to the protection of Patent Law.
embodiment 1, as Fig. 1, 2, 3, shown in 4, a kind of equipment of producing for the compound bedding core of mattress, comprise the loading bay 10 for delivery of compound one deck 1, compound one deck 1 can be the layer of material layer in mattress inner core or carry out more than two the multilayer material layer after compound or other technological operations, loading bay 10 comprises stand, the conveyer belt that transfer roller and transfer roller drive is installed on stand, drive conveyer belt running by being furnished with motor-driven to transfer roller, being positioned at loading bay 10 exits is provided with for the gluing table 11 to compound one deck 1 upper surface gluing, the port of export of gluing table 11 is provided with and cures platform 12, cure platform 12 and also have corresponding stand, the conveyer belt that transfer roller and transfer roller drive is installed on stand, drive conveyer belt running by being furnished with motor-driven to transfer roller, curing platform 12 has the curer 120 for compound one deck 1 process of close gluing table 11 and is positioned at the transfer district 121 that compound two floor 2 of confession that curer 120 exports and compound one deck 1 contraposition stack, the casing top of curer 120 is with heater is installed, heater can adopt the mode such as electric heating tube or high temperature oil pipe of parallel arranged to heat, the interior employing of curer 120 is if smooth aluminium face is as heat radiation surface, compound two layer 2 can be also the layer of material layer in mattress inner core or carried out more than two the multilayer material layer after compound or other technological operations, by the compound one deck 1 that needs surface coating as ground floor is carried and gluing after, cure at once, remove the solvent in glue, to reach good bond effect, then in the position in transfer district 121, compound two layer 2 as the second layer laid in mode contraposition on the coated face of glue-coated compound one deck 1 by artificial or manipulator, due to, the conveyer belt curing on platform 12 is more certainly, so lay compound two floor 2 on the compound one deck 1 after can directly curing on the conveyer belt in transfer district 121, or add operating platform in the conveyer belt both sides in transfer district 121 and compound one deck 1 is laid after conveyer belt takes out to compound two floor 2, and then put back on conveyer belt, compound one deck 1 and compound two layer of 2 upper-lower position can be placed upside down also and can not be placed upside down.Wherein, transfer roller preferably adopts aluminium roller, because may be mingled with some for example magnetic stripe, magnetite equimagnetic health bodies in compound one deck 1 or compound two layer 2, not convenient and the own impact on magnetic health body that easily produces turnover with the roller of irony, conveyer belt can adopt pvc conveyer belt or Teflon conveyer belt.
gluing table 11 has corresponding stand, on this stand, can also be fixed with the job platform for the operation of manually getting on, for example cleaning, pour the work such as glue into, stand is provided with the glue point roller 110 that is positioned at top, be positioned on the bearing roller 111 that below is oppositely arranged with glue point roller 110 and the outer surface that glue is coated on to glue point roller 110 and lead offset plate 1100 with glue point roller 110 walks abreast setting, lead between offset plate 1100 and glue point roller 110 outer surfaces and form glue spatial cache 1101, glue point roller 110 can adopt aluminium roller, and turned round by driven by motor, the appearance of glue point roller 110 is distributed with pit 1107 equably, can carry out gluing to the foaming kind material as mattress main material better, further reduce glue waste, and improve the gluing uniformity, bearing roller 111 can preferentially adopt silica gel roller, lead the preferential copper coin that adopts of offset plate 1100, glue can be coated on glue point roller 110 equably, glue point roller 110 can be used as drive roll, by driven by motor, compound one deck 1 is driven and gluing, bearing roller 111 can be also the synchronous roller consistent with glue point roller 110 linear velocities by driven by motor, not only can reduce glue consumption, and can improve later stage composite effect.The extreme lower position of glue point roller 110 is higher than loading bay 10 and the transporting flat that cures platform 12, the extreme higher position of bearing roller 111 is lower than loading bay 10 and the transporting flat that cures platform 12, loading bay 10 also should remain on same level position with the transmission plane that the transporting flat that cures platform 12 is the top of conveyer belt as far as possible, various rollers all have corresponding bearing block, the bearing block of bearing roller 111 can be movably connected on stand, can carry out by being provided with pneumatic cylinder or oil hydraulic cylinder etc. the adjusting of upper-lower position, certainly, glue point roller 110 can adopt which, regulate upper-lower position, meet the carrying out of the high accuracy gluing work of various compound one deck 1, because each layer of major part of mattress bedding core has certain thickness, there is again certain elasticity, the characteristic of flexibility or other expanded materials, if gluing as being coated with paper or coating etc., have certain glue waste or apply the phenomenons such as inhomogeneous, in addition, if it is too much inner to be penetrated into material layer, also can affect the serviceability of material itself, this structure makes to have a recessed arc gluing process at compound one deck 1 of upper surface gluing, not only can reduce glue waste, and gluing is more even.Gluing table 11 is provided with rotatable fixing batten 1102, fixing batten 1102 can be rotatably fixed on stand by screw structure, on fixing batten 1102, drainage plate 1103 is installed, between fixing batten 1102 and drainage plate 1103, be formed with the embedded groove 1104 of leading offset plate 1100 for embedding near glue point roller 110 1 sides, can be according to the requirement of the required gluing parameter of compound one deck 1, the position of offset plate 1100 is led in adjustment, coordinate drainage plate 1103 and fixing batten 1102 simultaneously, carry out better gluing process, meet meticulousr gluing operation.Drainage plate 1103 has inclined guide surface 11001 near leading offset plate 1,100 one sides, glue spatial cache 1101 is furnished with respectively along the two ends of glue point roller 110 axis directions and can rests on glue point roller 110 and lead the glue postive stop baffle 11000 on offset plate 1100, carrys out to control more subtly glue consumption and enters glue speed according to the difference of material layer size and performance own.
the port of export in transfer district 121 is provided with composite bench 13, composite bench 13 comprises that the pressurized that is positioned at below transmits pedestal 131 and is positioned at coordinating and liftable lower pressure rack 132 with pressurized transmission pedestal 131 of top, pressurized transmits to be provided with on pedestal 131 along in a row two of throughput direction and is subject to above pressure roller 1310, be subject to pressure roller 1310 peripheries to be provided with a pressurized conveyer belt 1311 along this row, more than two lower compression roller 1320 in a row along throughput direction is installed in lower pressure rack 132, be provided with one along these row's lower compression roller 1320 peripheries and press down conveyer belt 1321, composite bench transmits pedestal 131 cooperating by lower pressure rack 132 and pressurized carries out effectively compound and forwards simultaneously two compound material layers of needs, composite bench can overcome problems of the prior art well as new design, and there is good technique effect, by coordinating of roller and conveyer belt, by adjusting the position relationship of roller, the tensioned state of conveyer belt or the weight of conveyer belt etc., can obtain the fabulous joint product of composite effect, physical property obtains extraordinary lifting, on the other hand, under the secure prerequisite of quality, can also suitably reduce glue consumption, energy-conserving and environment-protective are cost-saving again, efficiency is also very high.Be subject to the same aluminium roller that adopts of pressure roller 1310 and lower compression roller 1320, pressurized conveyer belt 1311 and press down conveyer belt 1321 and adopt pvc conveyer belt or Teflon conveyer belt, is subject to pressure roller 1310 to be furnished with motor and makes its rotation and drive pressurized conveyer belt 1311 to turn round.Can will be subject to the spacing distance up and down between pressure roller 1310 and lower compression roller 1320 to be transferred to a higher value, can be involved in forward after stacking and compound and carry forward for thering is compound one deck 1 of suitable thickness and compound two layer 2, carry out effectively compound and transportation work by the mating reaction of multiple rollers and conveyer belt.
lower pressure rack 132 has support frame 13200, lower compression roller 1320 is installed on lower surface one side of support frame 13200, upper surface one side of support frame 13200 is fixed with the reinforced company's extension bar 13201 being oppositely arranged up and down with lower compression roller 1320 positions, support frame 13200 is also connected with pneumatic cylinder or oil hydraulic cylinder, can on four angles, connect, be arranged on the bearing block on the support body of place by pressure roller 1310 and lower compression roller 1320, ensure the firm of structure, improve the stability of operation.Be subject to pressure roller 1310 and lower compression roller 1320 preferred amounts equate and are oppositely arranged up and down, being subject to the axial line of pressure roller 1310 and the axial line of lower compression roller 1320 is that parallel lines and this plane in same plane is vertical with throughput direction, keep pressing down in recombination process, compound one deck 1 keeps vertical with compound two layers of 2 two material layer at pressurized action direction and its direction of transfer, reduce other directions and produce the impact after component, in addition, can make to be subject to pressure roller 1310 and lower compression roller 1320 to carrying out effect between the upper and lower on the same vertical position of two material layers, improve composite effect.
wherein a kind of optimal way, pressurized conveyer belt 1311 arranges and is in tensioned state, can adopt and tighten or relaxed state and press down conveyer belt 1321, when being subject to pressure roller 1310 and lower compression roller 1320 to be equipped with two, can select same size, all pressure rollers 1310 that are subject to keep same level position as far as possible, all lower compression rollers 1320 keep same level position as far as possible, being subject to thickness after stacking lower than material layer is original of distance up and down between pressure roller 1310 and lower compression roller 1320 but having can be by compound one deck 1 and compound two layer of 2 value being involved in, first after first is subject to pressure roller 1310 and first lower compression roller 1320, be involved in and produce suppression, then, passage in transit presses down the compound transmission road of the long distance that conveyer belt 1321 and pressurized conveyer belt 1311 form, finally, can also be subject to pressure roller 1310 and second lower compression roller 1320 to roll out suppression through second in outlet place, if compound one deck 1 of process and compound two layer 2 are to suppress in the flat situation that easily causes damage, press down conveyer belt 1321 suitable on lower compression roller 1320 in tensioned state comparatively, between conveyer belt 1321 and pressurized conveyer belt 1311, there is an effective compound and transport process pressing down of tightening, exert pressure evenly, composite effect is better, if compound one deck 1 and compound two layer 2 are easy situations of deformation after compacting, if pressing down conveyer belt 1321 probably can not apply enough pressure in tensioned state comparatively and suppress, press in the case conveyer belt 1321 suitable on lower compression roller 1320 in relaxed state, like this in compound one deck 1 and compound two layer of 2 traveling process, press down conveyer belt 1321 because the part that causes its below in lax state is sunk under Action of Gravity Field, and gravity is applied to compound one deck 1 and compound two layer 2 and carry out further pressing result, ensure effectively compound, simultaneously, in the time not having material layer to enter, the bottom extreme lower position that the relaxed state that presses down conveyer belt 1321 can be made to press down after conveyer belt 1321 relaxes can touch pressurized conveyer belt 1311 upper surfaces, can directly drive and press down also running forward of conveyer belt 1321 by the running of pressurized conveyer belt 1311, be convenient to being involved in of compound one deck 1 and compound two layer 2, certainly, in the first situation, being preferably furnished with stand-by motor drives lower compression roller 1320 to turn round, then drive and press down conveyer belt 1321 and turn round, keep pressing down conveyer belt 1321 consistent with the linear velocity of pressurized conveyer belt 1311 as far as possible, be convenient to being involved in of compound one deck 1 and compound two layer 2, the second situation, pressing down conveyer belt 1321 and pressurized conveyer belt 1311 contact-making surfaces hour, while being not enough to make to press down conveyer belt 1321 passive transport, also can be furnished with stand-by motor, in addition, press down the degree of tautness of conveyer belt 1321 and be subject to pressure roller 1310 and lower compression roller 1320 between distance can finely tune, to meet compound one deck 1 of various material composition and the multiple working of compound two layer 2, arrive better composite effect.
certainly, in composite bench 13 outlet, a material receiving desk can also be set, collect the product after compound.
embodiment 2, as shown in Figure 5, the difference of itself and embodiment 1 is: press down conveyer belt 1321 inner sides and also have one deck thickening layer 13210.Can expand the scope of application, be applicable to effectively compound between various material layers.
embodiment 3, as shown in Figure 6, the difference of itself and embodiment 1 is: be equipped with more than three or three by pressure roller 1310 and lower compression roller 1320, here be described mainly for the situation of three, it is more than three that situation is closer with it seemingly, be in the situation of three by pressure roller 1310 and lower compression roller 1320, there is better composite effect, and device structure is relatively simple, the design of a lower compression roller 1320 by centre, in fact be divided into two sections by pressing down conveyer belt 1321 in the part of lower compression roller 1320 belows, compound one deck 1 and compound two layer 2 are acted on, simultaneously middle again through being subject to the effect between pressure roller 1310 and lower compression roller 1320 that is subject to of pressure roller 1310 and the middle direct action of lower compression roller 1320 and head and the tail, lower compression roller 1320 and to be subject between pressure roller 1310 action effect of compound one deck 1 and compound two layer 2 be different with respect to the action effect pressing down between conveyer belt 1321 and pressurized conveyer belt 1311 compound one deck 1 and compound two layer 2, roller has very strong rigidity and has the relatively little press face of a circular arc, so pressing result is more intense and meticulousr, and pressing result between conveyer belt relatively a little less than, so the recombination process of compound one deck 1 and compound two layer of 2 compound tense in this structure is a reset condition, suppress contracting, compression bounce-back, suppress contracting, compression bounce-back, suppress contracting, the process of restoring, such symmetrical structure relatively, make composite effect better, more be conducive to promote the properties of product after compound, certainly, in this embodiment, by the fine setting of distance between conveyer belt elasticity and up-down rollers, can reach optimum efficiency compound between different material layer.
embodiment 4, as shown in Figure 7, the difference of itself and embodiment 3 is: the extreme lower position of one or two middle lower compression rollers 1320, lower than the extreme lower position of other lower compression rollers 1320, can further improve composite effect, coordinates different material layers to use.In this embodiment, for example, in the situation that being subject to pressure roller 1310 and three lower compression rollers 1320 for three, the extreme lower position of middle lower compression roller 1320 is on the low side, the extreme lower position of the lower compression roller 1320 of head and the tail remains on same level position and the extreme lower position higher than lower compression roller 1320, by changing the bearing block position of middle lower compression roller 1320 or changing the realizations such as its size, form a V-arrangement roll row array structure, making the compression process of compound one deck 1 and compound two layer 2 form one changes from weak to strong to the process by dying down by force, and the gradually changeable of this process is stronger, especially compound for mattress inner core foaming kind material, there is better composite effect, in addition, by the fine setting of distance between conveyer belt elasticity and up-down rollers, can meet optimum efficiency compound between different material layer.
embodiment 5, it is with the difference of other embodiment: equated by the quantity of pressure roller 1310 and lower compression roller 1320 and be oppositely arranged up and down by part or be not to be all oppositely arranged up and down, or the quantity that is subject to pressure roller 1310 and lower compression roller 1320 is unequal and be oppositely arranged up and down by part or be not to be all oppositely arranged up and down, can compound one deck 1 and compound two layer 2 be carried out effectively compound and be transmitted equally, it has the passage of a roller and the continuous cross action of conveyer belt, there is a kind of effect of dipping and heaving compacting, for the materials'use of a lot of mattress inner cores, effect is better.
Claims (10)
1. an equipment of producing for the compound bedding core of mattress, comprise the loading bay (10) for delivery of compound one deck (1), be positioned at described loading bay (10) exit for the gluing table (11) to described compound one deck (1) gluing, it is characterized in that: the port of export of gluing table (11) is provided with and cures platform (12), the described platform (12) that cures has the curer (120) for compound one deck (1) process of close described gluing table (11) and is positioned at compound two floor of confession (2) in described curer (120) exit and the transfer district (121) that described compound one deck (1) contraposition stacks, the port of export in described transfer district (121) is provided with composite bench (13), described composite bench (13) comprises that the pressurized that is positioned at below transmits pedestal (131) and is positioned at coordinating and liftable lower pressure rack (132) with described pressurized transmission pedestal (131) of top, described pressurized transmits on pedestal (131), to be provided with along in a row two of throughput direction and is subject to above pressure roller (1310), along being subject to pressure roller (1310) periphery to be provided with a pressurized conveyer belt (1311) described in this row, more than two lower compression roller (1320) in a row along throughput direction is installed in described lower pressure rack (132), be provided with one along the described lower compression roller of this row (1320) periphery and press down conveyer belt (1321).
2. a kind of equipment of producing for the compound bedding core of mattress according to claim 1, it is characterized in that: be subject to the quantity of pressure roller (1310) and lower compression roller (1320) equate and be oppositely arranged up and down, described in be subject to pressure roller (1310) axial line and the axial line of described lower compression roller (1320) be that parallel lines and this plane in same plane is vertical with throughput direction.
3. a kind of equipment of producing for the compound bedding core of mattress according to claim 2, is characterized in that: press down conveyer belt (1321) inner side and also have one deck thickening layer (13210).
4. according to a kind of equipment of producing for the compound bedding core of mattress described in claim 1 or 2 or 3, it is characterized in that: the extreme lower position of middle one or two lower compression rollers (1320) is lower than the extreme lower position of other lower compression rollers (1320).
5. a kind of equipment of producing for the compound bedding core of mattress according to claim 4, it is characterized in that: gluing table (11) comprise be positioned at top glue point roller (110), be positioned on the bearing roller (111) that below is oppositely arranged with described glue point roller (110) and the outer surface that glue is coated on to described glue point roller (110) and lead offset plate (1100) with described glue point roller (110) walks abreast setting, described in lead between offset plate (1100) and described glue point roller (110) outer surface and form glue spatial cache (1101).
6. a kind of equipment of producing for the compound bedding core of mattress according to claim 5, it is characterized in that: the extreme lower position of glue point roller (110) is higher than loading bay (10) and cure the transporting flat of platform (12), the extreme higher position of bearing roller (111) is lower than loading bay (10) and cure the transporting flat of platform (12).
7. a kind of equipment of producing for the compound bedding core of mattress according to claim 6, it is characterized in that: gluing table (11) is provided with rotatable fixing batten (1102), drainage plate (1103) is installed on described fixing batten (1102), between described fixing batten (1102) and described drainage plate (1103), is formed with the embedded groove (1104) of leading offset plate (1100) for embedding near glue point roller (110) one sides.
8. a kind of equipment of producing for the compound bedding core of mattress according to claim 7, it is characterized in that: drainage plate (1103) has inclined guide surface (11001) near leading offset plate (1100) one sides, and glue spatial cache (1101) is furnished with respectively and can rests on glue point roller (110) and lead the glue postive stop baffle (11000) on offset plate (1100) along the two ends of glue point roller (110) axis direction.
9. a kind of equipment of producing for the compound bedding core of mattress according to claim 8, is characterized in that: the appearance of glue point roller (110) is distributed with pit (1107) equably.
10. according to a kind of equipment of producing for the compound bedding core of mattress described in claim 1 or 2 or 3, it is characterized in that: lower pressure rack (132) has support frame (13200), lower compression roller (1320) is installed on lower surface one side of described support frame (13200), upper surface one side of described support frame (13200) is fixed with the reinforced company's extension bar (13201) being oppositely arranged up and down with described lower compression roller (1320) position, and described support frame (13200) is also connected with pneumatic cylinder or oil hydraulic cylinder.
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| CN201410174806.2A CN103935106B (en) | 2014-04-29 | 2014-04-29 | A kind of equipment produced for mattress compound bedding core |
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| CN201410174806.2A CN103935106B (en) | 2014-04-29 | 2014-04-29 | A kind of equipment produced for mattress compound bedding core |
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| CN105411259A (en) * | 2015-12-23 | 2016-03-23 | 南京华脉医疗器械股份有限公司 | 3D mattress core assembly line |
| CN105476330A (en) * | 2016-01-13 | 2016-04-13 | 南京华脉医疗器械股份有限公司 | Assembly line for magnetic mattress |
| CN108407431A (en) * | 2018-04-16 | 2018-08-17 | 盐城旭华机械有限公司 | A kind of mattress composite production line |
| CN110614834A (en) * | 2018-06-19 | 2019-12-27 | 佛山市聚棕坊家具有限公司 | Quick bonding manufacturing process of folding mattress |
| CN111873594A (en) * | 2020-08-12 | 2020-11-03 | 陈习 | Polyurethane fiber board bonding device |
| CN112895671A (en) * | 2021-03-22 | 2021-06-04 | 绍兴飞梭纺织有限公司 | Cushion hot pressing set composite and compound production line of pressure stabilization |
| CN113184546A (en) * | 2021-03-25 | 2021-07-30 | 刘超 | Diamond tool production raw material wavy-pattern stacking system and stacking method thereof |
| CN113352628A (en) * | 2021-06-15 | 2021-09-07 | 温岭市巨林自动化设备有限公司 | Mattress cotton sticking machine |
| CN113910625A (en) * | 2021-09-06 | 2022-01-11 | 南通恒康数控机械股份有限公司 | Precise compounding system and compounding method for soft material |
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| CN113910625A (en) * | 2021-09-06 | 2022-01-11 | 南通恒康数控机械股份有限公司 | Precise compounding system and compounding method for soft material |
| CN113910625B (en) * | 2021-09-06 | 2024-01-26 | 南通恒康数控机械股份有限公司 | Precise compounding system and compounding method for soft material |
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Address after: 313300 Bamboo Industry Science and Technology Venture Center, Xiaofeng Town, Anji County, Huzhou City, Zhejiang Province, 6, 7, 8, 9 and 10 Patentee after: Heye Health Technology Co.,Ltd. Address before: 313300 Anji Zhejiang Economic Development Zone, Zhejiang health and Health Industry Park, and Health Technology Co., Ltd. Patentee before: Zhejiang Heye Health Technology Co.,Ltd. |
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Denomination of invention: A device for producing composite mattress cores Effective date of registration: 20231018 Granted publication date: 20160330 Pledgee: Zhejiang Anji Rural Commercial Bank of the West Branch of Limited by Share Ltd. Pledgor: Heye Health Technology Co.,Ltd. Registration number: Y2023330002353 |
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