CN103928198A - Cable for oil drilling platform - Google Patents
Cable for oil drilling platform Download PDFInfo
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- CN103928198A CN103928198A CN201410172731.4A CN201410172731A CN103928198A CN 103928198 A CN103928198 A CN 103928198A CN 201410172731 A CN201410172731 A CN 201410172731A CN 103928198 A CN103928198 A CN 103928198A
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- cable
- mineral filler
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Abstract
The invention discloses a cable for an oil drilling platform. The cable comprises a cable core. The cable core comprises a V-shaped rubber framework. A fan-shaped main conductor is arranged above the V-shaped rubber framework. A fluoroplastic insulating layer is arranged on the main conductor in an extruding mode. Two power cable core bodies are arranged on the lower portion of the V-shaped rubber framework. Each power cable core body comprises two power conductors, wherein a polyolefin insulating layer is wrapped on each power conductor. Every two power conductors are twisted and then wrapped in a mica layer. The cable core and three hollow fluoroplastic hoses are twisted and then are sequentially wrapped in a wrapping layer, a glass fiber flame-retardant layer and an outer sheath. By the adoption of the V-shaped rubber framework, the firmness of the cable is guaranteed, and the main conductor can be distinguished from the other conductors; the hollow fluoroplastic hoses are used as filling materials, so that the weight of the cable is reduced, the outer diameter of the cable is not increased, and the cable is convenient to use and practical.
Description
Technical field
The present invention relates generally to field of cables, relates in particular to a kind of oil drilling platform cable.
Background technology
Existing cable comprises cable conductor, cable insulation, restrictive coating, insulation and sheath adopt rubber insulation and eraser sheath material, and the need of production of rubber insulation and sheath first refines glue, after extruding, Rubber Extruder also need vulcanize its due mechanical performance of guarantee afterwards at curing tube, and aborning, if process parameter control is bad, also there will be and owe sulphur, the problems such as over cure and conductor oxidation blackout, the impact of factors, caused the production cost of cable large, the problems such as the production cycle is long, in addition because cable does not have skeleton, its fastness, durability is all poor.
Traditional cable jacket material exists the poor shortcoming of environmental stress crack resistance, very responsive to environmental stress, easily ftractures, and affects the useful life of cable.
Summary of the invention
The object of the invention is exactly in order to make up the defect of prior art, and a kind of oil drilling platform cable is provided.Improve the environmental stress crack resistance of cable jacket material, extend the useful life of cable.
The present invention is achieved by the following technical solutions:
A kind of oil drilling platform cable, include cable core, it is characterized in that: cable core includes V-arrangement rubber skeleton, the top of described V-arrangement rubber skeleton is equipped with a fan-shaped leading body, leading body is extruded with fluoroplastic insulation layer outward, the below of V-arrangement rubber skeleton is equipped with two power cores, power core includes two power conductors that are enclosed with polyolefin insulation layer, two power conductors carry out being coated with mica layer after pair twist, and the fluoroplastics flexible pipe of cable core and three hollow structures carries out after stranded being coated with successively lapping layer, glass fibre flame retardant coating, oversheath.
Jacket material is made by the raw material of following weight portion: high density polyethylene (HDPE) 55-65, polypropylene 30-40, acrylonitrile-acrylate-styrene terpolymer 15-25, glyceryl tristearate 2.5-4.5, Dythal 2-3, zinc stearate 1-2, Octadecanoyl tributyl citrate 10-15, ammonium molybdate 5-10, two (diphenyl phosphoester) 7-14 of resorcinol, melamine coated ammonium polyphosphate 10-15, calcining loess 15-20, antioxidant 10351-2, ultra-violet absorber UV-91-2, modified mineral filler 10-15,
The preparation method of described modified mineral filler is as follows: a, take wollastonite, kaolin, pyrophillite, bauxite mix by weight 5-10:3-6:2-4:1, pulverize, cross 200-300 mesh sieve, 650-750 ℃ of calcining 20-30min, naturally cools to room temperature, b, the complex mineral filler of above-mentioned calcination processing is added to water making beating and make the suspension that concentration is 35-45%, the hydrochloric acid solution that is 15-20% by concentration regulates PH to 4-5, heating water bath is to 70-80 ℃, 1500-2000rpm speed lapping 10-15min, then with the sodium hydroxide solution that concentration is 10-15%, be neutralized to neutrality, standing 20-30min, filter, distilled water washing 2-3 time for filter residue, after oven dry, add in mixer, under 500-1000rpm high-speed stirred, get the methoxy poly (ethylene glycol) monomethacrylates that is equivalent to complex mineral filler weight 3-5%, the Di(dioctylpyrophosphato) ethylene titanate of 0.5-1%, after mixing, the poly of 2-4% slowly adds in complex mineral filler with vaporific or droplet form, at 40-60 ℃ of temperature, stir 10-20min, dry, c, get be equivalent to the haloflex of complex mineral filler weight 40-50%, the poly 1-butene of the nylon of 10-20% 66,5-10%, the N of 3-6%, after the complex mineral filler that the pulverized coal ash of N'-ethylenebisstearamide, 4-8% is processed with step b mixes, together drop into double screw extruder and carry out melt blending, then extruding pelletization, naturally cool to room temperature, be modification complex mineral filler.
The preparation method of jacket material of the present invention, comprises the following steps:
(1) LLDPE, polyvinyl chloride, ethylene-tetrafluoroethylene copolymer are dropped in kneader and mixed, then add Octadecanoyl tributyl citrate, resorcinol two (diphenyl phosphoester) to stir a moment, after plasticizer is by basic absorption, add glyceryl tristearate, Dythal, zinc stearate, by frictional heat, make material temperature be raised to 75-85 ℃, add again remaining raw material, when material temperature rises to 100-120 ℃, material is discharged in cooling mixing machine and is lowered the temperature, discharging to below 45-55 ℃ time;
(2) above-mentioned kneaded raw material is dropped into extruding pelletization in double screw extruder, screw speed 80-120r/min, processing temperature is 150-180 ℃;
(3) pack after metering.
Advantage of the present invention is:
The present invention adopts V-arrangement rubber skeleton both to guarantee the fastness of cable, leading body and other conductors can be distinguished again, also adopts the fluorine plastic tube of hollow as filling, alleviates the weight of cable, and don't increases the external diameter of cable, convenient and practical.Cable jacket material environmental stress cracking resistance of the present invention is excellent, and there is the features such as good weatherability, resistant of high or low temperature, corrosion resistance, chemical stability, mechanical property, can in the adverse circumstances such as sweltering heat, cold, salt fog, dark and damp, acid rain, long-term normal work not ftracture.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
As shown in Figure 1, a kind of oil drilling platform cable, include cable core, cable core includes V-arrangement rubber skeleton 1, the top of V-arrangement rubber skeleton 1 is equipped with a fan-shaped leading body 2, the outer fluoroplastic insulation layer 3 that is extruded with of leading body 2, the below of V-arrangement rubber skeleton 1 is equipped with two power cores, power core includes two power conductors 4 that are enclosed with polyolefin insulation layer 5, two power conductors 4 carry out being coated with mica layer 6 after pair twist, the fluoroplastics flexible pipe 7 of cable core and three hollow structures carries out after stranded being coated with successively lapping layer 8, glass fibre flame retardant coating 9, oversheath 10.
Oversheath 10 materials are made by the raw material of following weight portion: high density polyethylene (HDPE) 60, polypropylene 35, acrylonitrile-acrylate-styrene terpolymer 20, glyceryl tristearate 3.5, Dythal 2.5, zinc stearate 1.5, Octadecanoyl tributyl citrate 12, ammonium molybdate 8, two (diphenyl phosphoesters) 9 of resorcinol, melamine coated ammonium polyphosphate 12, calcining loess 18, antioxidant 10351.5, ultra-violet absorber UV-91.5, modified mineral filler 15,
The preparation method of described modified mineral filler is as follows: a, take wollastonite, kaolin, pyrophillite, bauxite mix by weight 7:5:3:1, pulverize, cross 250 mesh sieves, 700 ℃ of calcining 25min, naturally cool to room temperature, b, the complex mineral filler of above-mentioned calcination processing is added to water making beating, and to make concentration be 40% suspension, the hydrochloric acid solution that is 18% by concentration regulates PH to 4.5, heating water bath to 75 ℃, 2000rpm speed lapping 10min, then with the sodium hydroxide solution that concentration is 10-15%, be neutralized to neutrality, standing 20min, filter, distilled water washing 2 times for filter residue, after oven dry, add in mixer, under 800rpm high-speed stirred, get the methoxy poly (ethylene glycol) monomethacrylates that is equivalent to complex mineral filler weight 4%, 0.6% Di(dioctylpyrophosphato) ethylene titanate, after mixing, 3% poly slowly adds in complex mineral filler with vaporific or droplet form, at 50 ℃ of temperature, stir 15min, dry, c, get and be equivalent to the haloflex of complex mineral filler weight 45%, 15% nylon 66,5% poly 1-butene, 4% N, after the complex mineral filler that N'-ethylenebisstearamide, 6% pulverized coal ash are processed with step b mixes, together drop into double screw extruder and carry out melt blending, then extruding pelletization, naturally cool to room temperature, be modification complex mineral filler.
The preparation method of oversheath 10 materials, comprises the following steps:
(1) LLDPE, polyvinyl chloride, ethylene-tetrafluoroethylene copolymer are dropped in kneader and mixed, then add Octadecanoyl tributyl citrate, resorcinol two (diphenyl phosphoester) to stir a moment, after plasticizer is by basic absorption, add glyceryl tristearate, Dythal, zinc stearate, by frictional heat, make material temperature be raised to 75-85 ℃, add again remaining raw material, when material temperature rises to 100-120 ℃, material is discharged in cooling mixing machine and is lowered the temperature, discharging to below 45-55 ℃ time;
(2) above-mentioned kneaded raw material is dropped into extruding pelletization in double screw extruder, screw speed 80-120r/min, processing temperature is 150-180 ℃;
(3) pack after metering.
The results of property of oversheath 10 materials that make after testing, is as following table:
Claims (3)
1. an oil drilling platform cable, include cable core, it is characterized in that: cable core includes V-arrangement rubber skeleton, the top of described V-arrangement rubber skeleton is equipped with a fan-shaped leading body, leading body is extruded with fluoroplastic insulation layer outward, the below of V-arrangement rubber skeleton is equipped with two power cores, power core includes two power conductors that are enclosed with polyolefin insulation layer, two power conductors carry out being coated with mica layer after pair twist, and the fluoroplastics flexible pipe of cable core and three hollow structures carries out after stranded being coated with successively lapping layer, glass fibre flame retardant coating, oversheath.
2. oil drilling platform cable according to claim 1, jacket material described in it is characterized in that is made by the raw material of following weight portion: high density polyethylene (HDPE) 55-65, polypropylene 30-40, acrylonitrile-acrylate-styrene terpolymer 15-25, glyceryl tristearate 2.5-4.5, Dythal 2-3, zinc stearate 1-2, Octadecanoyl tributyl citrate 10-15, ammonium molybdate 5-10, two (diphenyl phosphoester) 7-14 of resorcinol, melamine coated ammonium polyphosphate 10-15, calcining loess 15-20, antioxidant 1035 1-2, ultra-violet absorber UV-9 1-2, modified mineral filler 10-15,
The preparation method of described modified mineral filler is as follows: a, take wollastonite, kaolin, pyrophillite, bauxite mix by weight 5-10:3-6:2-4:1, pulverize, cross 200-300 mesh sieve, 650-750 ℃ of calcining 20-30min, naturally cools to room temperature, b, the complex mineral filler of above-mentioned calcination processing is added to water making beating and make the suspension that concentration is 35-45%, the hydrochloric acid solution that is 15-20% by concentration regulates PH to 4-5, heating water bath is to 70-80 ℃, 1500-2000rpm speed lapping 10-15min, then with the sodium hydroxide solution that concentration is 10-15%, be neutralized to neutrality, standing 20-30min, filter, distilled water washing 2-3 time for filter residue, after oven dry, add in mixer, under 500-1000rpm high-speed stirred, get the methoxy poly (ethylene glycol) monomethacrylates that is equivalent to complex mineral filler weight 3-5%, the Di(dioctylpyrophosphato) ethylene titanate of 0.5-1%, after mixing, the poly of 2-4% slowly adds in complex mineral filler with vaporific or droplet form, at 40-60 ℃ of temperature, stir 10-20min, dry, c, get be equivalent to the haloflex of complex mineral filler weight 40-50%, the poly 1-butene of the nylon of 10-20% 66,5-10%, the N of 3-6%, after the complex mineral filler that the pulverized coal ash of N'-ethylenebisstearamide, 4-8% is processed with step b mixes, together drop into double screw extruder and carry out melt blending, then extruding pelletization, naturally cool to room temperature, be modification complex mineral filler.
3. oil drilling platform cable according to claim 2, is characterized in that comprising the following steps the preparation method of described jacket material:
LLDPE, polyvinyl chloride, ethylene-tetrafluoroethylene copolymer are dropped in kneader and mixed, then add Octadecanoyl tributyl citrate, resorcinol two (diphenyl phosphoester) to stir a moment, after plasticizer is by basic absorption, add glyceryl tristearate, Dythal, zinc stearate, by frictional heat, make material temperature be raised to 75-85 ℃, add again remaining raw material, when material temperature rises to 100-120 ℃, material is discharged in cooling mixing machine and is lowered the temperature, discharging to below 45-55 ℃ time;
Above-mentioned kneaded raw material is dropped into extruding pelletization in double screw extruder, screw speed 80-120r/min, processing temperature is 150-180 ℃;
Pack after metering.
Priority Applications (1)
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CN201410172731.4A CN103928198A (en) | 2014-04-26 | 2014-04-26 | Cable for oil drilling platform |
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CN201410172731.4A CN103928198A (en) | 2014-04-26 | 2014-04-26 | Cable for oil drilling platform |
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CN201410172731.4A Pending CN103928198A (en) | 2014-04-26 | 2014-04-26 | Cable for oil drilling platform |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105034192A (en) * | 2015-06-18 | 2015-11-11 | 天津市安正电力高分子材料有限公司 | 110-500kV insulation material production process |
Citations (6)
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CN101205324A (en) * | 2007-12-11 | 2008-06-25 | 杭州捷尔思阻燃化工有限公司 | Halogen-free flame-retardant electric wire and cable sheath polymer material and uses thereof |
CN102610305A (en) * | 2012-02-29 | 2012-07-25 | 广州凯恒特种电线电缆有限公司 | Photovoltaic cable and manufacturing method and application thereof |
CN202549362U (en) * | 2012-03-30 | 2012-11-21 | 安徽华源电缆集团有限公司 | Mine mobile rubber jacked flexible cable with rated voltage of 3.6/6kv and below |
CN202694949U (en) * | 2012-06-12 | 2013-01-23 | 安徽五洲特种电缆集团有限公司 | Organosilane crosslinked polyethylene-insulated and polrvinyl chloride-sheathed power cable |
WO2013100414A1 (en) * | 2011-12-28 | 2013-07-04 | 제일모직 주식회사 | Thermoplastic resin composition and molded product including same |
CN203503337U (en) * | 2013-09-17 | 2014-03-26 | 安徽金阳电器科技发展有限责任公司 | High-temperature-resistant insulating flexible cable |
-
2014
- 2014-04-26 CN CN201410172731.4A patent/CN103928198A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101205324A (en) * | 2007-12-11 | 2008-06-25 | 杭州捷尔思阻燃化工有限公司 | Halogen-free flame-retardant electric wire and cable sheath polymer material and uses thereof |
WO2013100414A1 (en) * | 2011-12-28 | 2013-07-04 | 제일모직 주식회사 | Thermoplastic resin composition and molded product including same |
CN102610305A (en) * | 2012-02-29 | 2012-07-25 | 广州凯恒特种电线电缆有限公司 | Photovoltaic cable and manufacturing method and application thereof |
CN202549362U (en) * | 2012-03-30 | 2012-11-21 | 安徽华源电缆集团有限公司 | Mine mobile rubber jacked flexible cable with rated voltage of 3.6/6kv and below |
CN202694949U (en) * | 2012-06-12 | 2013-01-23 | 安徽五洲特种电缆集团有限公司 | Organosilane crosslinked polyethylene-insulated and polrvinyl chloride-sheathed power cable |
CN203503337U (en) * | 2013-09-17 | 2014-03-26 | 安徽金阳电器科技发展有限责任公司 | High-temperature-resistant insulating flexible cable |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105034192A (en) * | 2015-06-18 | 2015-11-11 | 天津市安正电力高分子材料有限公司 | 110-500kV insulation material production process |
CN105034192B (en) * | 2015-06-18 | 2017-10-31 | 安正(天津)新材料股份有限公司 | 110 500kV of one kind insulation material manufacturing techniques |
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Application publication date: 20140716 |
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