CN103928137A - High-temperature resistant sector conductor cable - Google Patents

High-temperature resistant sector conductor cable Download PDF

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Publication number
CN103928137A
CN103928137A CN201410172768.7A CN201410172768A CN103928137A CN 103928137 A CN103928137 A CN 103928137A CN 201410172768 A CN201410172768 A CN 201410172768A CN 103928137 A CN103928137 A CN 103928137A
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China
Prior art keywords
mineral filler
temperature
temperature resistant
segment conductor
cores
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Granted
Application number
CN201410172768.7A
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Chinese (zh)
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CN103928137B (en
Inventor
杨趁芬
何成龙
佘晨
何源
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Youjia Zhongbang Cable Co ltd
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Wuhu Spaceflight Special Cable Factory Co Ltd
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Priority to CN201410172768.7A priority Critical patent/CN103928137B/en
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Abstract

The invention discloses a high-temperature resistant sector conductor cable which comprises multiple tinned copper conductors. The tinned copper conductors are stranded to form three sector wire cores, the three sector wire cores are distributed in an annular structure, a Y-type nylon framework is arranged among the three sector wire cores, high-temperature resistant fiber filaments are lapped and overlapped on the outer surface of the Y-type nylon framework, an insulating layer covers the three sector wire cores, and a high fire resistant fiber band isolation layer, an alkali-free glass fiber cloth wrapping tape layer, a metal shielding layer and a sheath layer wrap the insulating layer in sequence. The high-temperature resistant sector conductor cable is ingenious in structure improvement, the sector wire cores are arranged compactly, the framework with the high-temperature resistant fiber filaments is arranged, and the high-temperature resistance performance and the mechanical properties of the cable are improved integrally.

Description

High temperature resistant segment conductor-core cable
Technical field
The present invention relates to cable, is mainly a kind of high temperature resistant segment conductor-core cable.
Background technology
The cable of using on colliery wants flame-resistant high-temperature-resistant performance good, but also will require to have certain crushing resistance simultaneously, keeps good overall mechanical properties, to can adapt to coal mine environment, uses; In existing high temperature-resistant cable, core is to be embedded in exotic material, but this does not still solve its mechanical crushing resistance.
Traditional cable jacket material hot strength and shock strength, corrosion resistance, creep resistance, resistance to wear Shortcomings situation.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of high temperature resistant, and its architecture advances is ingenious, and a plurality of segment conductor-cores are arranged compact, and are provided with the skeleton with high-temperature fibre silk, and integral body has improved heat-resisting quantity and the mechanical performance of cable.Cable jacket material excellent combination property of the present invention, toughness is high, there is good chemical stability and outstanding electrical insulating property, serviceability temperature scope is wide, can within the scope of-100~150 ℃, use for a long time, also there is higher hot strength and shock strength and good resistance to water, corrosion resistance, creep resistance, resistance to wear simultaneously.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of high temperature resistant segment conductor-core cable, include many tin-coated copper wires, it is characterized in that: many described tin-coated copper wires are three segment conductor-cores of stranded formation respectively, three segment conductor-cores are cirque structure and arrange, between three described cores, be provided with Y type polyamide skeleton, on the outer surface of Y type polyamide skeleton, be coated with overlapping wrapped high-temperature fibre silk, described three segment conductor-cores are coated with insulating barrier outward jointly, and described insulating barrier is coated with high flame retardant fabric strip separator, alkali-free glass fiber cloth belting layer, metal screen layer and restrictive coating outward successively.Restrictive coating material is made by the raw material of following weight portion: polyphenylene oxide 40-60, polyether-ether-ketone 30-50, microcrystalline wax 3-6, p isopropylbenzoic acid base benzene diphenyl ester 10-15, naphthenic oil 4-8, calcium stearate 1-2, zinc laurate 1-2, dibasic lead phosphite 0.5-1, ammonium octamolybdate 5-10, Firebrake ZB 8-12, talcum powder 10-15, gas-phase silica 15-20, calcining loess 12-18, diisobutyl phthalate 10-15, modified mineral filler 12-18;
The preparation method of described modified mineral filler is as follows: a, take wollastonite, kaolin, pyrophillite, bauxite mix by weight 5-10:3-6:2-4:1, pulverize, cross 200-300 mesh sieve, 650-750 ℃ of calcining 20-30min, naturally cools to room temperature, b, the complex mineral filler of above-mentioned calcination processing is added to water making beating and make the suspension that concentration is 35-45%, the hydrochloric acid solution that is 15-20% by concentration regulates PH to 4-5, heating water bath is to 70-80 ℃, 1500-2000rpm speed lapping 10-15min, then with the sodium hydroxide solution that concentration is 10-15%, be neutralized to neutrality, standing 20-30min, filter, distilled water washing 2-3 time for filter residue, after oven dry, add in mixer, under 500-1000rpm high-speed stirred, get the methoxy poly (ethylene glycol) monomethacrylates that is equivalent to complex mineral filler weight 3-5%, the Di(dioctylpyrophosphato) ethylene titanate of 0.5-1%, after mixing, the poly of 2-4% slowly adds in complex mineral filler with vaporific or droplet form, at 40-60 ℃ of temperature, stir 10-20min, dry, c, get and be equivalent to the butyl rubber of complex mineral filler weight 25-35%, the tri-thiol 2-ethyl hexyl ethanoate antimony of polystyrene-poly isobutene-polystyrene triblock copolymer of the polybutadiene rubber of 15-25%, 1.5-2.5%, 2-4% carries out melt blending, the complex mineral filler that the benzoyl peroxide of 1-3%, 5-10% trimesic acid triallyl are processed with step b together drops into double screw extruder after mixing, then extruding pelletization, naturally cool to room temperature, be modification complex mineral filler.
The preparation method of restrictive coating material of the present invention, comprises the following steps:
(1) polyphenylene oxide, polyether-ether-ketone are dropped in kneader and mixed, then add p isopropylbenzoic acid base benzene diphenyl ester, diisobutyl phthalate to stir a moment, after plasticizer is by basic absorption, add calcium stearate, zinc laurate, dibasic lead phosphite, by frictional heat, make material temperature be raised to 70-80 ℃, then add remaining raw material, when material temperature rises to 90-110 ℃, material is discharged in cooling mixing machine and is lowered the temperature, discharging to below 40-50 ℃ time;
(2) above-mentioned kneaded raw material is dropped into extruding pelletization in double screw extruder, screw speed 60-80r/min, processing temperature is 165-195 ℃;
(3) pack after metering.
Advantage of the present invention is:
Architecture advances of the present invention is ingenious, and a plurality of segment conductor-cores are arranged compact, and are provided with the skeleton with high-temperature fibre silk, and integral body has improved heat-resisting quantity and the mechanical performance of cable.Cable jacket material excellent combination property of the present invention, toughness is high, there is good chemical stability and outstanding electrical insulating property, serviceability temperature scope is wide, can within the scope of-100~150 ℃, use for a long time, also there is higher hot strength and shock strength and good resistance to water, corrosion resistance, creep resistance, resistance to wear simultaneously.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
Referring to Fig. 1, a kind of high temperature resistant segment conductor-core cable, include many tin-coated copper wires 1, described many tin-coated copper wires 1 are three segment conductor-cores 2 of stranded formation respectively, three segment conductor-cores 2 are cirque structure and arrange, between three described cores 2, be provided with Y type polyamide skeleton 3, on the outer surface of Y type polyamide skeleton 3, be coated with overlapping wrapped high-temperature fibre silk 4, the outer insulating barrier 5 that is jointly coated with of described three segment conductor-cores 2, the outer high flame retardant fabric strip separator 6 that is coated with successively of described insulating barrier 5, alkali-free glass fiber cloth belting layer 7, metal screen layer 8 and restrictive coating 9.
Restrictive coating 9 materials are made by the raw material of following weight portion: polyphenylene oxide 50, polyether-ether-ketone 50, microcrystalline wax 4, p isopropylbenzoic acid base benzene diphenyl ester 15, naphthenic oil 6, calcium stearate 1, zinc laurate 1.5, dibasic lead phosphite 1, ammonium octamolybdate 8, Firebrake ZB 10, talcum powder 15, gas-phase silica 18, calcining loess 16, diisobutyl phthalate 12, modified mineral filler 16;
The preparation method of described modified mineral filler is as follows: a, take wollastonite, kaolin, pyrophillite, bauxite mix by weight 8:4:3:1, pulverize, cross 250 mesh sieves, 710 ℃ of calcining 25min, naturally cool to room temperature, b, the complex mineral filler of above-mentioned calcination processing is added to water making beating, and to make concentration be 45% suspension, the hydrochloric acid solution that is 15% by concentration regulates PH to 5, heating water bath to 75 ℃, 2000rpm speed lapping 10min, then with the sodium hydroxide solution that concentration is 15%, be neutralized to neutrality, standing 25min, filter, distilled water washing 2 times for filter residue, after oven dry, add in mixer, under 800rpm high-speed stirred, get the methoxy poly (ethylene glycol) monomethacrylates that is equivalent to complex mineral filler weight 4%, 0.7% Di(dioctylpyrophosphato) ethylene titanate, after mixing, 3% poly slowly adds in complex mineral filler with vaporific or droplet form, at 50 ℃ of temperature, stir 15min, dry, c, get be equivalent to butyl rubber, 20% polybutadiene rubber, polystyrene-poly isobutene-polystyrene triblock copolymer of 2%, 3% tri-thiol 2-ethyl hexyl ethanoate antimony, 2% the benzoyl peroxide of complex mineral filler weight 30%, complex mineral filler that 8% trimesic acid triallyl is processed with step b together drops into double screw extruder after mixing and carries out melt blending, then extruding pelletization, naturally cool to room temperature, be modification complex mineral filler.
The preparation method of restrictive coating 9 materials, comprises the following steps:
(1) polyphenylene oxide, polyether-ether-ketone are dropped in kneader and mixed, then add p isopropylbenzoic acid base benzene diphenyl ester, diisobutyl phthalate to stir a moment, after plasticizer is by basic absorption, add calcium stearate, zinc laurate, dibasic lead phosphite, by frictional heat, make material temperature be raised to 70-80 ℃, then add remaining raw material, when material temperature rises to 90-110 ℃, material is discharged in cooling mixing machine and is lowered the temperature, discharging to below 40-50 ℃ time;
(2) above-mentioned kneaded raw material is dropped into extruding pelletization in double screw extruder, screw speed 60-80r/min, processing temperature is 165-195 ℃;
(3) pack after metering.
The results of property of restrictive coating 9 materials that make after testing, is as following table:

Claims (3)

1. a high temperature resistant segment conductor-core cable, include many tin-coated copper wires, it is characterized in that: many described tin-coated copper wires are three segment conductor-cores of stranded formation respectively, three segment conductor-cores are cirque structure and arrange, between three described cores, be provided with Y type polyamide skeleton, on the outer surface of Y type polyamide skeleton, be coated with overlapping wrapped high-temperature fibre silk, described three segment conductor-cores are coated with insulating barrier outward jointly, and described insulating barrier is coated with high flame retardant fabric strip separator, alkali-free glass fiber cloth belting layer, metal screen layer and restrictive coating outward successively.
2. high temperature resistant segment conductor-core cable according to claim 1, is characterized in that described restrictive coating material made by the raw material of following weight portion: polyphenylene oxide 40-60, polyether-ether-ketone 30-50, microcrystalline wax 3-6, p isopropylbenzoic acid base benzene diphenyl ester 10-15, naphthenic oil 4-8, calcium stearate 1-2, zinc laurate 1-2, dibasic lead phosphite 0.5-1, ammonium octamolybdate 5-10, Firebrake ZB 8-12, talcum powder 10-15, gas-phase silica 15-20, calcining loess 12-18, diisobutyl phthalate 10-15, modified mineral filler 12-18;
The preparation method of described modified mineral filler is as follows: a, take wollastonite, kaolin, pyrophillite, bauxite mix by weight 5-10:3-6:2-4:1, pulverize, cross 200-300 mesh sieve, 650-750 ℃ of calcining 20-30min, naturally cools to room temperature, b, the complex mineral filler of above-mentioned calcination processing is added to water making beating and make the suspension that concentration is 35-45%, the hydrochloric acid solution that is 15-20% by concentration regulates PH to 4-5, heating water bath is to 70-80 ℃, 1500-2000rpm speed lapping 10-15min, then with the sodium hydroxide solution that concentration is 10-15%, be neutralized to neutrality, standing 20-30min, filter, distilled water washing 2-3 time for filter residue, after oven dry, add in mixer, under 500-1000rpm high-speed stirred, get the methoxy poly (ethylene glycol) monomethacrylates that is equivalent to complex mineral filler weight 3-5%, the Di(dioctylpyrophosphato) ethylene titanate of 0.5-1%, after mixing, the poly of 2-4% slowly adds in complex mineral filler with vaporific or droplet form, at 40-60 ℃ of temperature, stir 10-20min, dry, c, get and be equivalent to the butyl rubber of complex mineral filler weight 25-35%, the tri-thiol 2-ethyl hexyl ethanoate antimony of polystyrene-poly isobutene-polystyrene triblock copolymer of the polybutadiene rubber of 15-25%, 1.5-2.5%, 2-4% carries out melt blending, the complex mineral filler that the benzoyl peroxide of 1-3%, 5-10% trimesic acid triallyl are processed with step b together drops into double screw extruder after mixing, then extruding pelletization, naturally cool to room temperature, be modification complex mineral filler.
3. high temperature resistant segment conductor-core cable according to claim 2, is characterized in that comprising the following steps the preparation method of described restrictive coating material:
(1) polyphenylene oxide, polyether-ether-ketone are dropped in kneader and mixed, then add p isopropylbenzoic acid base benzene diphenyl ester, diisobutyl phthalate to stir a moment, after plasticizer is by basic absorption, add calcium stearate, zinc laurate, dibasic lead phosphite, by frictional heat, make material temperature be raised to 70-80 ℃, then add remaining raw material, when material temperature rises to 90-110 ℃, material is discharged in cooling mixing machine and is lowered the temperature, discharging to below 40-50 ℃ time;
(2) above-mentioned kneaded raw material is dropped into extruding pelletization in double screw extruder, screw speed 60-80r/min, processing temperature is 165-195 ℃;
(3) pack after metering.
CN201410172768.7A 2014-04-26 2014-04-26 High temperature resistant segment conductor-core cable Active CN103928137B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104167245A (en) * 2014-08-30 2014-11-26 三正集团股份有限公司 Mine flexible cable
CN111986849A (en) * 2020-07-15 2020-11-24 宁波宜胜照明有限公司 Manufacturing method of anti-siphon wire

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200983289Y (en) * 2006-12-08 2007-11-28 昆山火凤凰线缆有限公司 Photoelectrical wide fireproof cable of mine insulation metal cover
CN101083157A (en) * 2006-05-30 2007-12-05 上海亚龙工业(集团)有限公司 Radiation resistant power cable for nuclear island of nuclear plant and process for producing the same
CN200993895Y (en) * 2006-12-06 2007-12-19 江苏江扬电缆有限公司 Indoor-outdoor high performance data cable
CN201707950U (en) * 2010-07-07 2011-01-12 上海索谷电缆集团有限公司 Environment-friendly low-smoke halogen-free fire-retardant refractory control cable
CN202076045U (en) * 2011-06-10 2011-12-14 江苏上上电缆集团有限公司 Medium voltage fireproof cable
CN202711823U (en) * 2012-06-04 2013-01-30 安徽华联电缆集团有限公司 Temperature sensing type power cable
CN203013388U (en) * 2012-11-05 2013-06-19 安徽金桥电缆有限公司 Composite insulation high-temperature-resistant power cable
CN103258586A (en) * 2013-05-16 2013-08-21 江苏亨通线缆科技有限公司 Photoelectrical composite data cable of star structure
CN203480891U (en) * 2013-09-13 2014-03-12 董松节 Resistance-stable salt lake cable

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101083157A (en) * 2006-05-30 2007-12-05 上海亚龙工业(集团)有限公司 Radiation resistant power cable for nuclear island of nuclear plant and process for producing the same
CN200993895Y (en) * 2006-12-06 2007-12-19 江苏江扬电缆有限公司 Indoor-outdoor high performance data cable
CN200983289Y (en) * 2006-12-08 2007-11-28 昆山火凤凰线缆有限公司 Photoelectrical wide fireproof cable of mine insulation metal cover
CN201707950U (en) * 2010-07-07 2011-01-12 上海索谷电缆集团有限公司 Environment-friendly low-smoke halogen-free fire-retardant refractory control cable
CN202076045U (en) * 2011-06-10 2011-12-14 江苏上上电缆集团有限公司 Medium voltage fireproof cable
CN202711823U (en) * 2012-06-04 2013-01-30 安徽华联电缆集团有限公司 Temperature sensing type power cable
CN203013388U (en) * 2012-11-05 2013-06-19 安徽金桥电缆有限公司 Composite insulation high-temperature-resistant power cable
CN103258586A (en) * 2013-05-16 2013-08-21 江苏亨通线缆科技有限公司 Photoelectrical composite data cable of star structure
CN203480891U (en) * 2013-09-13 2014-03-12 董松节 Resistance-stable salt lake cable

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104167245A (en) * 2014-08-30 2014-11-26 三正集团股份有限公司 Mine flexible cable
CN111986849A (en) * 2020-07-15 2020-11-24 宁波宜胜照明有限公司 Manufacturing method of anti-siphon wire
CN111986849B (en) * 2020-07-15 2021-11-16 宁波宜胜照明有限公司 Manufacturing method of anti-siphon wire

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Inventor after: Fu Yonghai

Inventor before: Yang Chenfen

Inventor before: He Chenglong

Inventor before: She Chen

Inventor before: He Yuan

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Effective date of registration: 20171221

Address after: 236800 Anhui Bozhou City Qiaocheng Xintiandi WAL-MART International Shopping Plaza, Bozhou Qiaocheng District, Guangming Road, Anhui

Patentee after: BOZHOU JINGXING NETWORK TECHNOLOGY Co.,Ltd.

Address before: 241002 Zhanghe Road, Yijiang District, Wuhu City, Anhui Province, hi tech Industrial Development Zone, No. 15

Patentee before: WUHU HANGTIAN SPECIAL CABLE FACTORY

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Effective date of registration: 20180920

Address after: 055550 Sima village, Ningjin County, Xingtai, Hebei

Patentee after: Hebei Zhong Bang Cable Co.,Ltd.

Address before: 236800 shop 110, WAL-MART International Shopping Plaza, Bozhou new world, guangqiao Road, Qiaocheng District, Bozhou, Anhui

Patentee before: BOZHOU JINGXING NETWORK TECHNOLOGY Co.,Ltd.

CP01 Change in the name or title of a patent holder
CP01 Change in the name or title of a patent holder

Address after: 055550 Sima village, Ningjin County, Xingtai, Hebei

Patentee after: Youjia Zhongbang Cable Co.,Ltd.

Address before: 055550 Sima village, Ningjin County, Xingtai, Hebei

Patentee before: Hebei Zhong Bang Cable Co.,Ltd.