CN103926821A - Image forming device, waste toner melting and solidification method and recycling container replacement method - Google Patents
Image forming device, waste toner melting and solidification method and recycling container replacement method Download PDFInfo
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- CN103926821A CN103926821A CN201410003110.3A CN201410003110A CN103926821A CN 103926821 A CN103926821 A CN 103926821A CN 201410003110 A CN201410003110 A CN 201410003110A CN 103926821 A CN103926821 A CN 103926821A
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- used toner
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- returnable
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Abstract
The present invention relates to an image forming device, a waste toner melting and solidification method and a recycling container replacement method. The image forming device (PR) comprises a waste toner recycling container (28) for storing residual toner on a removed photoreceptor (1), and a photographic fixing device (8) for heating and fixing a toner image of images formed on paper (P) by an image forming part (100), wherein the waste toner recycling container (28) is arranged between the photographic fixing device (8) and the image forming part (100), and bad influences of heat from the photographic fixing device (8) on the image forming part (100) are prevented by the waste toner recycling container (28). By this means, with the above simple structure, performance and durability degradation, caused by the heat of the photographic fixing device, of the image forming part can be prevented.
Description
Technical field
The present invention relates to image processing system, the melting and solidification method of used toner and the replacing method of used toner returnable, say in further detail, the image processing system that relates to the electrofax mode that is provided with used toner returnable, melting, solidify the melting and solidification method of the used toner of the used toner be accommodated in this used toner returnable, and take in curing used toner, change the replacing method of the used toner returnable of used toner returnable.
Background technology
In image processing system, when toner is shifted from picture bearing member to transfer materials such as paper, can not prevent that some toners from remaining on picture bearing member as remaining toner.This remaining toner must cause that image quality is deteriorated under this state when form image next time.So fully removing this remaining toner after transfer printing becomes for obtaining the necessary condition of better quality image.
As remaining toner on bearing member, process by cleaning means such as cleaning balde, hairbrush from removing as bearing member, be received into the subsidiary container position of cleaning means.After taking in, and then be transported to waste-toner container, be stored in this waste-toner container.And if be full of waste-toner container, discarded, such device is used widely.
But, in used toner processing procedure as described above, be difficult to completely under sealing state, processing toner, be not easy to stop because of toner spill disperse cause to the pollution of each several part and the bad influence to image quality thus.
For example, so as the technology for addressing this is that, following technology is that people are known:
In used toner returnable, well heater is set, melts toner.
Well heater with being located between container and its toner discharging port, melts toner and drips, and is solidified into bulk.
Used toner returnable is made as to dual structure, and empty portion sends into the residue obtaining from fixing device and adds hot-air wherein, makes used toner spheroidizing (Japanese kokai publication hei 3-38683 communique, patent documentation 1).
The waste heat of fixing roller, by the toner in heating tube 16 heating toner returnable, is made to its aggegation (Japanese kokai publication hei 6-175541 communique, patent documentation 2).
In above-mentioned image processing system, it is curing that heating used toner melts it.But, in the image processing systems such as duplicating machine, printer, be sometimes vulnerable to the component parts of hot bad influence of the fixing device of releasing heat, for example cleaning device, sub-image form device to approach state setting.If with this state setting, the heat from fixing device is delivered to for the weak component parts side of heat, and Yin Wendu rises and causes that performance reduces or permanance reduces sometimes.
Again, though in the technology of recording at patent documentation 1 and patent documentation 2 too.Have again, in the technology of recording at patent documentation 1, used toner returnable is made as to dual structure, in the technology of recording at patent documentation 2, heating tube is set, therefore, become complex structure.
[patent documentation 1] Japanese kokai publication hei 3-38683 communique
[patent documentation 2] Japanese kokai publication hei 6-175541 communique
Summary of the invention
The present invention puts forward in order to solve above-mentioned problem, and its object is, simply to form the heat preventing because of fixing device, causes that image forming part performance reduces and permanance reduces.
In order to solve above-mentioned problem, image processing system of the present invention comprises:
Used toner returnable, stores the remaining toner on the picture bearing member of removing; And
Fixing device, carries out heat fixer to the toner image being formed on recording medium by image forming part;
Above-mentioned image processing system is characterised in that:
Above-mentioned used toner returnable is configured between above-mentioned fixing device and above-mentioned image forming part.
Problem beyond above-mentioned, forms and effect can be understood by the explanation of following example.
The following describes effect of the present invention:
According to the present invention, can cause that image forming part performance reduces and permanance reduces simply to form the heat preventing because of fixing device.
Accompanying drawing explanation
Fig. 1 means all formation skeleton diagrams of the image processing system that the embodiment 1 of the invention process form relates to.
Fig. 2 means all formation skeleton diagrams of the image processing system of Fig. 1 variation.
Fig. 3 represents the image forming part of embodiment 1 in detail.
Fig. 4 represents that the major part of the image processing system that embodiment 2 relates to forms.
Fig. 5 A and Fig. 5 B mean the stereographic map of formation of the used toner returnable of embodiment 2.
Fig. 6 is the planimetric map that is provided with the used toner returnable in the gap that paper can pass through.
Fig. 7 means the stereographic map of the relation of the returnable of used toner shown in Fig. 6 and paper.
Fig. 8 means the key diagram of the toner state being recovered in used toner returnable, is the example that used toner returnable is horizontally disposed with occasion.
Fig. 9 A and Fig. 9 B mean the key diagram of the toner state being recovered in used toner returnable, are the examples of used toner returnable inclination occasion.
Figure 10 A and Figure 10 B mean the key diagram of the toner state being recovered in used toner returnable, are that used toner returnable bottom surface forms the example of occasion as dip plane.
Figure 11 A and Figure 11 B mean the example that is provided with the used toner returnable of taking out parts.
Figure 12 mean by body and cap form, the example of cap used toner returnable to be opened/closed.
Figure 13 means at the example that is provided with the used toner returnable of used heat fan side formation used heat fin.
Figure 14 means the process flow diagram of the processing sequence that the melting and solidification of the used toner that embodiment 2 carries out is processed.
Figure 15 means the major part pie graph of the image processing system that embodiment 3 relates to.
Figure 16 means the major part pie graph of the image processing system that embodiment 4 relates to.
Figure 17 means the major part pie graph of the image processing system that embodiment 5 relates to.
Figure 18 means the major part pie graph of the image processing system that embodiment 6 relates to.
Figure 19 means the major part pie graph of the image processing system that embodiment 7 relates to.
Embodiment
The invention is characterized in to there is thermal insulation one-sided.
Below, Yi Bian with reference to accompanying drawing, Yi Bian for example of the present invention, enumerate embodiment, describe.In following example, although to inscape, kind, combination, position, shape, quantity, configuration waits and has done various restrictions relatively,, these only exemplify, and the present invention is not limited thereto.
In following embodiment, identical or regard identical each several part as and represent by same-sign, repeat specification is suitably omitted.
[embodiment 1]
Fig. 1 means all formation skeleton diagrams of the image processing system that the embodiment 1 of the invention process form relates to.
In Fig. 1, image processing system PR is provided with scanner section 32 on top, can play the function as duplicating machine.Again, the substantial middle part at image processing system PR, is provided with image forming part 100.Image forming part 100 comprises photoreceptor 1, charging roller 2, and developing apparatus 3, cleaning device 6, and there is no illustrated discharge system.Photoreceptor 1 is around the rotating picture bearing member of inverse clock gyratory directions (the diagram direction of arrow), forms drum type.Above-mentioned charging roller 2, developing apparatus 3, cleaning device 6, and discharge system is along the gyratory directions configuration of the peripheral part of above-mentioned photoreceptor 1.
Diagram left side at image forming part 100, is provided with writing station 11, by laser, to carrying out light between charging roller 2 and developing apparatus 3, writes.On the top of image forming part 100, be provided with toner bottle 13, by not having illustrated driving mechanism to drive revolution, to image forming part 100 Gong Give toners.In Fig. 1, the image processing system PR of diagram black and white, therefore, toner bottle 13 becomes and only has black (K) look.
In the transfer position in the gyratory directions downstream of developing apparatus 3, transfer roll 5, by not having illustrated push part to push, joins itself and photoreceptor 1.Thus, transfer roll 5 joins with the toner image mounting surface of photoreceptor 1, forms the pressure contact portion as transfer nip.By not having illustrated power supply to apply transfer bias to transfer roll 5, and the photoreceptor 1 of ground connection between transfer nip form transfer electric field.
As transfer roll 5, use for example metallicity roller, or around metal-cored, coated specific insulation 1 * 10
5Ω cm～1 * 10
12the resilient roller of the conductive elastic layer of Ω cm, thickness 2mm～10mm, rubber hardness 10 degree～100 degree.Above-mentioned elastic layer can be also froth bed.
In Fig. 1, record the transfer roll 5 of contact-type, as bias voltage applying unit, still, can be also the transfer printing charger that the corona discharger by non-contact type forms.Again, bias voltage applying unit can not be also transfer roll 5, and adopts transfer belt mode as shown in Figure 2.
Fig. 2 means all formation skeleton diagrams of the image processing system PR of Fig. 1 variation.In the image processing system of the mode of transfer belt shown in Fig. 2, transfer belt 4 is set up and be wound between driven roller 17, driven voller 18 and transfer roll 5.Transfer belt 4 is made as and can moves clockwise towards diagram.In the subtend position with driven voller 18 clamping transfer belt 4, the band cleaning device 9 on clean transfer belt 4 surfaces is set.
Transfer belt 4 is specific insulations 10 for example
10Ω cm～10
15Ω cm, surface resistivity 10
10Ω/～10
15the endless belt of Ω/.For example following band is used in endless belt: in order to give engineering plastics by electric conductivity, in the outside of semiconductive film matrix of adding the thickness 0.1～1.0mm of various conductive agents, be preferably, carry out the fluorine coating of thickness 5～50 μ m as toner film preventing layer, form the endless belt of two layers.
As above-mentioned engineering plastics, use for example modified polyimide, thermmohardening polyimide, polycarbonate, ethylene tetrafluoroethylene copolymer, Kynoar, nylon alloy etc.As above-mentioned various conductive agents, use the carbon black of acetylene black, furnace black, groove carbon black etc., titanium dioxide, potassium titanate, tin oxide, lithium salts, quaternary ammonium salt etc. again.
As the matrix of transfer belt 4, also can use in addition conductive material is distributed to the semiconductive rubber strip that the thickness of silicone rubber or urethane rubber etc. is 0.5～2.0mm.The transfer printing moving belt that directly the tandem type color image forming device PR occasion of transfer printing mode is used too.
In image processing system PR body bottom, be provided with paper feeding cassette 20.From paper feeding cassette 20, by the transfer paper P of paper feed roller 21 paper supplies, arrive registration roller to 19, this revise crooked after, by registration roller, to 19, in the time setting, towards transfer section side, transported.
Fixing device 8 consists of heating (photographic fixing) roller 14, backer roll 16 and backer roll clearer 15.In this fixing device 8, by heating (photographic fixing) roller 14 and backer roll 16, form photographic fixing clamping part.By fixing device 8, toner image is fixed on transfer paper P.The transfer paper P that forms image from exit roller 30 ADFs to ADF dish 31.
Used toner returnable 28 is arranged between fixing device 8 and image forming part 100, illustratedly transports path and transports means by not having, and used toner transports towards above-mentioned used toner returnable 28.Between fixing device 8 and used toner returnable 28, on diagram right side, quite locate configuration used heat fan 29.By this used heat fan 29, the air-flow being heated by heating (photographic fixing) roller 14, by above used toner returnable 28, prevents that used toner returnable is overheated.Used heat fan 29 has the function outside near heated Bas Discharged auto levelizer fixing device 8.
The detailed presentation video forming portion 100 of Fig. 3.In Fig. 3, photoreceptor 1 is towards diagram counterclockwise (direction of arrow) revolution.Around photoreceptor 1, along its gyratory directions, configuration cleaning balde 22, charging roller 2, and developing apparatus 3.
Developing apparatus 3 comprises that developer roll 7, the first transports spiral 41, and second transports spiral 42.First transports spiral 41 and second transports spiral 42 and is configured in developing apparatus 3.Cleaning balde 22 for reclaiming among the toner image being formed on photoreceptor 1, be not transferred in the remaining toner on paper P.The remaining toner being reclaimed by cleaning balde 22 scrapings, as used toner T, by toner, transporting spiral 24 is transported in path 25 and is not had, in illustrated path (used toner of Fig. 8 described later and Fig. 9 transports path 26), to be transported to used toner returnable 28 by toner.
In the present embodiment 1, used toner is recovered to used toner returnable 28, by the heat from fixing device 8, and the used toner that melting is reclaimed.But if image processing system PR becomes off-state, fixing device 8 becomes energising halted state, from the heating of fixing device 8, stop, fixing device 8 is cooling until room temperature.Thus, the used toner of melting solidifies.Like this, according to the connection of image processing system PR, disconnection, in used toner returnable 28, melting and curing repeatedly.
Therefore, toner is used following toner: toner constituent comprises the modified polyester resin that can react with the compound with reactive hydrogen base, this toner constituent is dissolved and/or is dispersed in organic solvent, make this lysate or dispersion in comprising the water-medium of resin particle, react and obtain with the compound with reactive hydrogen base, its toner adhesive, together with above-mentioned modified polyester resin, is used the low melt toner that contains crystalline polyester resin.By using this low melt toner, can be with low temperature heating and melting used toner.Thus, can carry out the melting of toner energy-conservationly and solidify.
In above-mentioned melting and curing repetitive process, if having illustrated used toner to be full of sensor, used toner in used toner returnable 28 do not detected and become and be full of, be illustrated in and do not have on illustrated guidance panel.Meanwhile, image processing system PR stops image and forms action.
After this, take out used toner returnable 28, discarded used toner, installs used toner returnable again, continues image and forms action.At this moment, because the used toner in used toner returnable 28 does not solidify, therefore, make it continue image form action if want, discardedization is time-consuming.If make, discarded do not change time-consumingly, need to prepare other used toner returnable 28 in advance, need to again install.
Recovery and the discarded example that thus, can carry out simply used toner are the following stated embodiment 2 to embodiment 7.
[embodiment 2]
Fig. 4 represents the image processing system PR that embodiment 2 relates to.In embodiment 2, in the image processing system PR of black and white, fixing device 8 is positioned at the top of image forming part 100, and recoverer B clips fixing device 8 with fusing department A and is set in upper and lower separated position.Used toner returnable 28 is arranged on respectively recoverer B and fusing department A.
Fig. 5 A and Fig. 5 B mean the stereographic map of formation of the used toner returnable 28 of embodiment 2.Being formed in embodiment 1 to embodiment 7 of used toner returnable 28 self is general.
The used toner returnable 28 that this example relates to is horizontally installed on fusing department A and recoverer B as mentioned above, is configured in this position.The upper and lower one side of used toner returnable 28 has thermal insulation, and another one side has thermotolerance.In the present embodiment, the face representing with oblique line surrounding with heavy line above of Fig. 5 A is the face 28a with thermal insulation, and the face representing with oblique line surrounding with thick dashed line below of Fig. 5 B is to have stable on heating 28b.
Used toner returnable 28 is when being arranged on recoverer B, and the face 28a with thermal insulation becomes and the heat source side of fixing device 8 side of joining.Thus, prevent the used toner T melting of recovery, and prevent the heat affecting image forming part 100 of fixing device 8.
On the other hand, when being arranged on fusing department A, the face 28a with thermal insulation becomes and the image forming part side of image forming part 100 side of joining.Thus, prevent from causing used toner melting because of the heat of the thermal source from fixing device 8, and prevent the heat affecting image forming part 100 of fixing device 8.Regardless of which kind of characteristic, all it doesn't matter in the side of used toner returnable 28, is made as in the present embodiment the face with thermal insulation.In Fig. 5 A and Fig. 5 B, what represent used toner returnable 28 has thermal insulation above, has a stable on heating example below.Above and there is which kind of function below and suitably set according to the configuration of fixing device 8.Even in following examples, the thick line of used toner returnable 28 part also represents to have the face 28a of thermal insulation.
As the material with the face 28a of thermal insulation, can use the polyfoam such as polystyrene foam etc., or the fiber-like thermal insulation material such as glass wool etc.The reason that makes it have thermal insulation is for the heat protection image forming part 100 for from fixing device 8, and in order to prevent used toner melting.
As the material with stable on heating 28b, can use such as polyamide or polyamidoimide etc.Make it have stable on heating reason and be and make used toner returnable 28 self not because hot impact is melted for the heat for from fixing device 8.
Used toner returnable 28 is located at occasion between image forming part 100 and fixing device 8, needs paper P can pass through the space of used toner returnable 28.Fig. 6 and Fig. 7 represent used toner returnable 28 correspondingly, and Fig. 6 is planimetric map, and Fig. 7 means the stereographic map with paper relation.From these figure, at the length direction central portion of used toner returnable 28, be provided with gap (spatial portion that width the is narrow) 28c that paper P can pass through.The cubic face of the above-mentioned gap 28c of used toner returnable 28 is separated and is arranged by wall, and the used toner T being recovered in used toner returnable 28 can not spill from this gap 28c.
Fig. 8, Fig. 9 A, Fig. 9 B, Figure 10 A, and Figure 10 B means the key diagram of the state of the used toner T being recovered in used toner returnable 28.
Used toner returnable 28 the used toner T of fusing department A melting, cooling rear solidify, therefore, can not be arranged on internal tank by transporting the such parts that transport of spiral.As shown in Figure 8, used toner transports path 26 and is connected with the bottom surface of used toner returnable 28.The used toner T being reclaimed by cleaning balde 22 transports path 25 through toner, transports path 26 discard in used toner returnable 28 from used toner.At this moment, if keep horizontality, used toner aggregation transports near the peristome in path 26 at used toner.Therefore, if do not impose countermeasure, between short-term in, used toner T is trapped near the peristome that used toner transports path 26, becomes and can not take in used toner.Fig. 8 represents used toner returnable 28 to be made as horizontality, represents that from used toner, transporting path 26 is transported to the state in used toner returnable 28 by used toner T.
So, in the present embodiment, as shown in Fig. 9 A and Fig. 9 B, when used toner returnable 28 is installed to recoverer B, setting is tilted used toner returnable 28, or as shown in Figure 10 A and Figure 10 B, the base plate of used toner returnable 28 is made as to dip plane.At this moment, the opening that makes used toner transport path 26 is positioned at the topmost of inclination.
If like this, the used toner T that the opening that transports path 26 from used toner is discarded in used toner returnable 28 disperses along inclined-plane to decline on one side on one side, is diffused into inclined-plane all.Its result, can reclaim used toner until capacity is reclaimed in the setting of used toner returnable 28.This is formed in following examples too.
Reclaim until reclaim after the used toner T cooling curing of the setting recovery capacity of used toner returnable 28.In order to make the recovery of this curing used toner Ta easy, also for example shown in Figure 11 A and Figure 1B, in used toner returnable 28, arrange and take out parts 28h.Taking out parts 28h consists of support plate 28i and functional unit 28j.Support plate 28i is under original state as shown in Figure 11 A, and the base plate 28k that is positioned at used toner returnable 28 is upper, and functional unit 28j connects the bottom that base plate 28k is projected into base plate 28k.If under this state, used toner T melting under full state, solidify, bulldozing operation parts 28j up as shown in Figure 11 B, thus, can, using curing used toner Ta as one, be easy to take out.This operates in while changing used toner returnable 28 and is carried out by user or attendant.
According to the present embodiment, used toner returnable 28 is configured in recoverer B, can be in the above and the isolated heat from fixing device 8 in side.Therefore, being accommodated in used toner T in used toner returnable 28 can melting, solidify, and can reclaim used toner.On the contrary, if used toner returnable 28 is configured in fusing department A, isolated heat below, therefore, can be in used toner returnable 28 internal causes the heat fusing used toner from fixing device 8.
Paper as shown in Figure 7, passes to upside from being located at the downside of the gap 28c of used toner returnable 28, is transported into fixing device 8.
If consider the recovery of curing used toner Ta or discard,, except structure shown in Figure 11 A and Figure 1B, can also use structure shown in Figure 12.Figure 12 means another routine stereographic map of used toner returnable 28.
Used toner returnable 28 shown in Figure 12 makes Fig. 5 A, and the used toner returnable 28 shown in Fig. 5 B and Fig. 6 is configured to and can opens up and down.That is, used toner returnable 28 consists of body 28e and cap 28f in this embodiment.At body 28e, be provided with handle 28d.Consider operability, handle 28d is made as and when used toner returnable 28 is arranged on to image processing system PR, is positioned at for example face side.
About the relation of body 28e and cap 28f, owing to taking out under used toner Ta melting, cooling curing state making, therefore, as long as both are in air-tight state, the depth relationship of body 28e and cap 28f is all right in any case.
If form the used toner returnable 28 that can open and close by body 28e and cap 28f like this,, when reclaiming, if open cap 28f, can easily take out used toner Ta curing in body 28e.
Figure 13 means the planimetric map of the another example of used toner returnable 28.
Used toner returnable 28 shown in Figure 13, at least one side of the used toner returnable 28 shown in Fig. 6, is in this case provided with the face of used heat fan 29 sides, and used heat fin 28g is set, and improves thermal diffusivity.Used heat fin 28g is set as easily by used heat fan 29, being discharged to shape and the configuration outside machine because of the air-flow of heating (photographic fixing) roller 14 heatings.Thus, can improve cooling effectiveness.By used heat fin 28g, increase area of dissipation, therefore, improve cooling effectiveness.Its result, can prevent that the temperature anomaly in image processing system PR from rising.Also used heat fin 28g can be located to upper and lower surface.
Figure 14 means the process flow diagram of the processing sequence that the melting and solidification (adding thermal thermocoagulation) of the used toner that the present embodiment is carried out is processed.
This processing is carried out by the CPU that there is no illustrated control circuit of image processing system PR.CPU comprises control part and operational part, the explanation of control part steering order and programmed control flow process, and operational part is carried out computing.Program is stored in does not have illustrated storer, and the instruction that should carry out (certain numerical value or numerical value are arranged) is taken out from the storer of said procedure is set, and carries out said procedure.
When be located at used toner returnable 28 do not have illustrated used toner to be full of detecting sensor used toner to be detected and be full of ("Yes" of step S101) time, although or be "No" at step S101, but when the guidance panel of never illustrated image processing system PR has the indication of implementation ("Yes" of step S102), start melting and solidification and process.
If start this processing, start the heating (step S103) of the well heater of heating (photographic fixing) roller 14, parallel therewith, start to drive the revolution (step S104) of heating (photographic fixing) roller 14.
Then, according to the detection output that there is no illustrated temperature sensor that is located at used toner returnable 28, if the temperature in the used toner returnable 28 detecting becomes 80 ℃ above ("Yes" of step S105), make 29 revolutions (step S106) of used heat fan.Thus, prevent that the excessive temperature in used toner returnable 28 from rising.If judge 80 ℃ of the temperature less thaies ("No" of step S105) in used toner returnable 28 in step S105, stop 29 revolutions (step S107) of used heat fan.
Then, if start through 10 minutes ("Yes" of step S108) from the well heater heating of step S103, stop well heater heating (step S109), also stop driving heating (photographic fixing) roller 14 (step S110), finish melting and solidification and process.
Like this, by used toner returnable 28 set temperature sensors, carry out above-mentioned control, heat the temperature of used toner returnable 28 until be suitable for the temperature of melting toner, can keep certain hour.Thus, melting used toner T, solidified in the cooling moment really.
Again, because heating (photographic fixing) roller 14 carries out after well heater heating at step S103, until stop well heater heating at step S109,14 revolutions of heating (photographic fixing) roller, the local pyrexia that therefore, can prevent heating (photographic fixing) roller 14 causes the distortion of roller or deteriorated.
Have, the melting and solidification of used toner T is processed when used toner is full of detecting sensor and used toner is detected and be full of ("Yes" of step S101) again, or when guidance panel has the indication of implementation ("Yes" of step S102) as triggering.Therefore, when used toner being full of to detecting sensor, used toner being detected and be full of as triggering and start to process occasion, in user's side, can judge the moment of changing used toner returnable 28.Again, automatically carry out the melting and solidification of used toner T and process, therefore, when carrying out this processing, can not bother user to operate.When user carries out and starts to process occasion as triggering from guidance panel indication, the reflection user meaning, the random time that user can change used toner returnable 28 in hope is carried out the melting and solidification of used toner and is processed.
Other does not have the part of special instruction identical with embodiment 1, has said function.
[embodiment 3]
Figure 15 represents that the major part of the image processing system PR that embodiment 3 relates to forms.In embodiment 3, in the image processing system PR of black and white, fixing device 8 is positioned at the below of image forming part 100, and recoverer B clips fixing device 8 with fusing department A and is set in upper and lower separated position.
In this embodiment 3, the relatively configuration of embodiment 2, the configuration of fixing device 8 and image forming part 100 reverses, and therefore, accompanies therewith, recoverer B and fusing department A is changed to the below of image forming part 100.This occasion, fusing department A is also configured in the top of fixing device 8, and recoverer B is also configured in below.The top why fusing department A is configured in fixing device 8 is because heat is upward fugitive, is for the heat from fixing device 8 is effectively utilized in melting toner.
In this example, opposite direction shown in paper and Figure 12, transports through gap 28c from top towards below.Again, used heat fan 29 is configured in fixing device 8 and establishes the position of the approaching device outside between the used toner returnable 28 of fusing department A at an upper portion thereof.And, at the air-flow of heating (photographic fixing) roller 14 heating, by being configured in below the used toner returnable 28 of fusing department A, be discharged to outside because of used heat fan 29.
Other does not have the part of special instruction identical with embodiment 1 and 2, has said function.
[embodiment 4]
Figure 16 represents all formations of the image processing system PR that embodiment 4 relates to.In embodiment 4, in colored image processing system PR, fixing device 8 is positioned at the top of image forming part 100, and recoverer B clips fixing device 8 with fusing department A and is set in upper and lower separated position.
In this embodiment 4, relative embodiment 2, image forming part 100 changes to colour cell from black and white unit, and used heat fan 29 is configured in fixing device 8 and establishes the position of the approaching device outside between the used toner returnable 28 of fusing department A at an upper portion thereof.Other each several part forms identical with embodiment 2.
Even in this embodiment 4, at the air-flow of heating (photographic fixing) roller 14 heating also because used heat fan 29 is discharged to outside by being configured in below the used toner returnable 28 of fusing department A.
Other does not have the part of special instruction identical with embodiment 1 and 2 formations, has said function.
[embodiment 5]
Figure 17 represents that the major part of the image processing system PR that embodiment 5 relates to forms.In embodiment 5, in the image processing system PR of black and white, fixing device 8 is positioned at the top of image forming part 100, the upper and lower below in abutting connection with being configured in fixing device 8 of recoverer B and fusing department A.Used heat fan 29 is positioned at the upside of upper and lower stacked fusing department A and recoverer B, is configured in the outside place of approaching device on the diagram right side between fusing department A and configuration fixing device 8 at an upper portion thereof.
In this embodiment 5, used toner returnable 28 below and side by the face 28a with thermal insulation, formed, by thering is stable on heating 28b, form above.If configuration like this, by the used toner returnable 28 of the fusing department A of top below and the isolated heat from fixing device 8 of the face 28a with thermal insulation of side.Therefore, the used toner T in the used toner returnable 28 of the recoverer B of below can melting/solidifies, can reclaim used toner.On the other hand, in the used toner returnable 28 of fusing department A up, isolated hot above, therefore, and because of the heat from fixing device 8, the used toner T energy melting in used toner returnable 28/solidify.
In this embodiment 5, at the air-flow of heating (photographic fixing) roller 14 heating, above being configured in the used toner returnable 28 of fusing department A, be discharged to outside because of used heat fan 29.
Other does not have the part of special instruction identical with embodiment 1 and 2 formations, has said function.
[embodiment 6]
Figure 18 represents that the major part of the image processing system PR that embodiment 6 relates to forms.In embodiment 6, in the image processing system PR of black and white, fixing device 8 is positioned at the top of image forming part 100, and recoverer B and fusing department A left and right, in abutting connection with configuration, are provided with the heat-insulating shield 34 above covering from the side of recoverer B.Again, among fusing department A and recoverer B that left and right configures side by side, used heat fan 29 is configured in the outside place of approaching device on the diagram right side between fusing department A and configuration fixing device 8 at an upper portion thereof.
In this embodiment, in order to make used toner melting at fusing department A, used toner returnable 28 below and side by the face 28a with thermal insulation, formed, by thering is stable on heating 28b, form above.But under this formation state, the used toner of recoverer B also, because of the heat melting from fixing device 8, can not reclaim smoothly, therefore, between recoverer B and fixing device 8, heat-insulating shield 34 is set.
In this embodiment 6, at the air-flow of heating (photographic fixing) roller 14 heating, above being configured in the used toner returnable 28 of fusing department A, be discharged to outside because of used heat fan 29.
In this embodiment, between recoverer B and fusing department A, form gap 33, therefore, there is no need, in used toner returnable 28, gap 28c is set.
Other does not have the part of special instruction identical with embodiment 1 and 2 formations, has said function.
[embodiment 7]
Figure 19 represents that the major part of the image processing system PR that embodiment 7 relates to forms.In embodiment 7, in the image processing system PR of black and white, fixing device 8 is positioned at the top of image forming part 100, and recoverer B and fusing department A left and right are in abutting connection with configuration.Again, among fusing department A and recoverer B that left and right configures side by side, used heat fan 29 is configured in the outside place of approaching device on the diagram right side between fusing department A and configuration fixing device 8 at an upper portion thereof.
In this embodiment, in order to make used toner melting at fusing department A, be configured in fusing department A used toner returnable 28 below and side by the face 28a with thermal insulation, formed, by thering is stable on heating 28b, form above.In contrast, the used toner returnable 28 that is configured in recoverer B is not provided with heat-insulating shield 34 as embodiment 6, therefore,, in order to make in the not melting of recoverer B used toner, make the used toner returnable 28 that is configured in recoverer B reverse up and down use.That is, above and side by the face 28a with thermal insulation, formed, by thering is stable on heating 28b, form below.
Thus, at fusing department A, can make used toner T melting, at recoverer B, can not make used toner T melting.
In this embodiment 7, at the air-flow of heating (photographic fixing) roller 14 heating, above being configured in the used toner returnable 28 of fusing department A, be discharged to outside because of used heat fan 29.
Other does not have the part of special instruction identical with embodiment 1 and 2 formations, has said function.
In embodiment 2 to 7, represent six kinds of configurations of used toner returnable 28, fixing device 8 and image forming part 100, still, visualization way, charging modes, transfer printing mode, photographic fixing position can suitably be changed.Again, the face 28a with thermal insulation of used toner returnable 28 and the configuration with stable on heating 28b also can be according to above-mentioned changes and suitably change.Again, used heat fan 29, in embodiment 3,4,5,6, is configured near fusing department A, in embodiment 2, is configured near recoverer B.Wherein, as embodiment 3 and embodiment 4, fusing department A is set in to the top of fixing device 8, near this fusing department A, configures used heat fan 29, this configuration mode is favourable in used toner T melting.Which kind of selects determine according to above-mentioned configuration.
In embodiment 2 to 7, the configuration of used toner returnable 28, fixing device 8 and image forming part 100 is different, and still, the exchonge step of used toner returnable 28 is carried out in the following order equally:
First step: when image processing system PR arrives, the used toner returnable 28 of its hollow is arranged on respectively to recoverer B and fusing department A in advance.
Second step: after elapsed-time standards, the used toner returnable 28 that is arranged on recoverer B is full of used toner.
Third step: make the used toner returnable 28 that is full of used toner that is arranged on recoverer B move to fusing department A.Meanwhile, the empty used toner returnable 28 that makes to be arranged on fusing department A moves to recoverer B.The easiness moving in order to realize this, is provided with handle 28d at the end face of used toner returnable 28.
The 4th step: be arranged on the used toner returnable 28 of fusing department A because of the heat from fixing device 8, used toner T melting wherein, long-time through night etc., when fixing device 8 does not produce when hot, cooling and curing.
The 5th step: elapsed-time standards again, the used toner returnable 28 that is arranged on recoverer B is full of used toner.
The 6th step: contain curing used toner Ta owing to being arranged on the used toner returnable 28 of fusing department A, therefore, take out used toner Ta by maintenance service personnel or user from used toner returnable 28.At this moment, used toner Ta solidifies, therefore, and can be as solids treatment.Its result, can reduce time and the trouble changed.Used toner can not occur yet to disperse.
The 7th step: the used toner returnable 28 being full of because of used toner T is moved to fusing department A, installed to recoverer B just now becoming empty used toner returnable 28.
By the above-mentioned first to the 7th step repeatedly, can Reusability used toner returnable 28, can alleviate carrying capacity of environment.
As mentioned above, according to this example, there is following such effect:
1) image processing system PR comprises:
Used toner returnable 28, stores the remaining toner on the photoreceptor 1 (as bearing member) of removing; And
Fixing device 8 (photographic fixing means), to carrying out heat fixer by image forming part 100 (image forms means) at the upper toner image that forms image of paper P (recording medium);
In this image processing system PR, used toner returnable 28 is configured between fixing device 8 and image forming part 100, therefore, the isolated heat from fixing device 8 of used toner returnable 28, can prevent the bad influence to image forming part 100 of heat from fixing device 8.The performance that thus, can prevent simply to form image forming part 100 reduces and permanance reduction.
2) used toner returnable 28 comprises the face 28a with thermal insulation, therefore, can prevent that heat is for the bad influence of image forming part 100 by this face 28a.Again, the heat transmission to recoverer B can be completely cut off, therefore, the melting at the used toner of recoverer B can be prevented.
3) used toner returnable 28 comprises having stable on heating 28b, and therefore, although with the used toner T in heat fusing used toner returnable 28, used toner returnable 28 self can be because of heat melting.Thus, can guarantee the reliability of used toner returnable 28.
4) used toner returnable 28 comprises the gap 28c (spatial portion that width is narrow) for paper P is passed through, and therefore, can transport paper P, meanwhile, can not damage the isolated function for the relative image forming part 100 of the heat from fixing device 8.
5) used toner returnable 28 comprises handle 28d, therefore, can easily carry out by used toner returnable 28 charge and discharge operations to fusing department A and recoverer B.
6) used toner returnable 28 comprises body 28e, and the cap 28f that this body 28e can open and close relatively, therefore, can easily carry out used toner Ta discarded of melting/curing.At this moment, used toner Ta melting/solidifying, can, as solids treatment, therefore, can not produce toner yet and disperse.
7) used toner returnable 28 is releasably arranged on respectively the recoverer B that reclaims used toner T, and the used toner T melting/curing fusing department A that makes recovery, therefore, and can be at fusing department A and recoverer B Reusability.
8) fusing department A is configured in the position becoming more than toner melt temperature, recoverer B is configured in the position of not enough toner melt temperature, therefore, at recoverer B, can not make used toner T melting/solidify, can really carry out the melting of used toner T/solidify at fusing department A.
9) melting that the melting of used toner/curing (adding thermal thermocoagulation) method is the used toner in image processing system PR/solidify (adding thermal thermocoagulation) method, image processing system PR comprises:
Used toner returnable 28, stores the remaining toner on the photoreceptor 1 (as bearing member) of removing; And
Fixing device 8 (photographic fixing means), to carrying out heat fixer by image forming part 100 (image forms means) at the upper toner image that forms image of paper P (recording medium);
Used toner returnable 28 is configured between fixing device 8 and image forming part 100;
The melting of above-mentioned used toner/curing (adding thermal thermocoagulation) method comprises following operation:
The first operation, when being recovered to the used toner T of used toner returnable 28 and being full of, or while starting to process according to the indication input from guidance panel (operational means), well heater in heating (photographic fixing) roller 14 of beginning heat fixing device 8, meanwhile, start to drive heating (photographic fixing) roller 14;
The second operation, detect the temperature of used toner returnable 28, it is front that the temperature detecting reaches 80 ℃ (predefined temperature), stop in advance the used heat fan 29 (fan) outside near near the Bas Discharged auto levelizer of (photographic fixing means) fixing device 8, in the moment that reaches 80 ℃ (predefined temperature), start the revolution of used heat fan 29; And
The 3rd operation, starts, after 29 revolutions of used heat fan, in the moment through 10 minutes (presetting the time), to stop the heating of the well heater of heating (photographic fixing) roller 14, stops driving heating (photographic fixing) roller 14.
Therefore, the temperature in used toner returnable 28 can be heated to and be suitable for the temperature that toner adds thermal thermocoagulation, keep certain hour.Thus, melting really/curing (adding thermal thermocoagulation) toner.
10) the replacing method of used toner returnable 28 is the replacing method of the used toner returnable 28 in image processing system PR, and image processing system PR comprises:
Used toner returnable 28, stores the remaining toner on the photoreceptor 1 (as bearing member) of removing; And
Fixing device 8 (photographic fixing means), to carrying out heat fixer by image forming part 100 (image forms means) at the upper toner image that forms image of paper P (recording medium);
Be provided with the recoverer B that reclaims used toner T, and the used toner T melting/curing fusing department A that makes recovery, one of used toner returnable 28 is configured between fixing device 8 and image forming part 100;
The replacing method of above-mentioned used toner returnable comprises following operation:
The used toner returnable 28 that the first operation is hollow by original state is arranged on respectively recoverer B and fusing department A;
The second operation, when being arranged on the used toner returnable 28 of recoverer B and being full of, makes this used toner returnable 28 being full of move to fusing department A, and the empty used toner returnable 28 that is arranged on fusing department A is moved to recoverer B; And
The 3rd operation, when be arranged on the used toner returnable 28 of recoverer B in the second operation, become while being full of, discarded be arranged on fusing department A, at used toner returnable 28 meltings that are full of/curing used toner T, as empty used toner returnable 28, to recoverer B, move, the used toner returnable 28 being full of that is arranged on recoverer B is installed to fusing department A.
Therefore, can, with simple operations Reusability used toner returnable 28, can alleviate carrying capacity of environment.At this moment, when discarded used toner Ta occasion, can both easily process as solids treatment, and toner can not occur yet and disperse.
" as bearing member " in claims is corresponding with the photoreceptor 1 in embodiment, " used toner returnable " is corresponding with symbol 28, " image forming part " is corresponding with symbol 100, " recording medium " is corresponding with paper P, " fixing device " is corresponding with symbol 8, " face with thermal insulation " is corresponding with symbol 28a, " there is stable on heating face " corresponding with symbol 28b, " spatial portion that width is narrow " is corresponding with the gap 28c in embodiment, " handle " is corresponding with the symbol 28d in embodiment, " body " is corresponding with the symbol 28e in embodiment, " cap " is corresponding with the symbol 28f in embodiment, " recoverer " is corresponding with the symbol B in embodiment, " fusing department " is corresponding with the symbol A in embodiment, " well heater " with in heating (photographic fixing) roller 14 in embodiment, do not have illustrated well heater corresponding, " fixing roller " is corresponding with the warm-up mill 14 in embodiment, " fan " is corresponding with the used heat fan 29 in embodiment, " used toner " is corresponding with the symbol T in embodiment, " curing used toner " is corresponding with the symbol Ta in embodiment, " operating mechanism " with in embodiment, do not have illustrated guidance panel corresponding.
" the first operation " in claim 9 is corresponding with the step S101-S104 of Figure 14, and " the second operation " is corresponding with step S105-S107, and " the 3rd operation " is corresponding with step S108-S110.
" the first operation " in claim 10 is corresponding with the first step of the exchonge step of used toner returnable, and " the second operation " is corresponding to third step with second, and " the 3rd operation " is corresponding with the 5th to the 7th step.
Above with reference to accompanying drawing, example of the present invention has been described, but the present invention is not limited to above-mentioned example.In the technology of the present invention thought range, can do all changes, they all belong to protection scope of the present invention.
Claims (10)
1. an image processing system, comprising:
Used toner returnable, stores the remaining toner on the picture bearing member of removing; And
Fixing device, carries out heat fixer to the toner image being formed on recording medium by image forming part;
Above-mentioned image processing system is characterised in that:
Above-mentioned used toner returnable is configured between above-mentioned fixing device and above-mentioned image forming part.
2. image processing system according to claim 1, is characterized in that:
Above-mentioned used toner returnable comprises the face with thermal insulation.
3. image processing system according to claim 1 and 2, is characterized in that:
Above-mentioned used toner returnable comprises having stable on heating.
4. the image processing system described in any according to claims 1 to 3, is characterized in that:
Above-mentioned used toner returnable comprises the narrow spatial portion of width for paper is passed through.
5. the image processing system described in any according to claim 1 to 4, is characterized in that:
Above-mentioned used toner returnable comprises handle.
6. the image processing system described in any according to claim 1 to 5, is characterized in that:
Above-mentioned used toner returnable comprises body, and the cap that this body can open and close relatively.
7. the image processing system described in any according to claim 1 to 6, is characterized in that:
Above-mentioned used toner returnable is releasably arranged on respectively the recoverer that reclaims used toner, and the used toner melting/curing fusing department that makes recovery.
8. image processing system according to claim 7, is characterized in that:
Above-mentioned fusing department is configured in the position becoming more than toner melt temperature, and above-mentioned recoverer is configured in the position of not enough toner melt temperature.
9. a melting and solidification method for used toner, is the melting and solidification method of the used toner in image processing system, and above-mentioned image processing system comprises:
Used toner returnable, stores the remaining toner on the picture bearing member of removing; And
Fixing device, carries out heat fixer to the toner image being formed on recording medium by image forming part;
The melting and solidification method of above-mentioned used toner is characterised in that:
Above-mentioned used toner returnable is configured between above-mentioned fixing device and above-mentioned image forming part, by the hot heating and melting used toner from above-mentioned fixing device, by the energising that stops of above-mentioned fixing device, solidifies above-mentioned used toner;
The melting and solidification method of above-mentioned used toner comprises following operation:
The first operation, when being recovered to the used toner of used toner returnable and being full of, or while starting to process according to the indication input from operating mechanism, starts to heat the well heater of above-mentioned fixing device, meanwhile, starts to drive the fixing roller of fixing device;
The second operation, detect the temperature of above-mentioned used toner returnable, the temperature detecting reaches before predefined temperature, stops in advance the fan outside near the Bas Discharged auto levelizer above-mentioned fixing device, in the moment that reaches above-mentioned predefined temperature, start the revolution of said fans; And
The 3rd operation, starts, after said fans revolution, through presetting the moment of time, to stop the heating of above-mentioned well heater, stops driving above-mentioned fixing roller.
10. a replacing method for used toner returnable, is the replacing method of the used toner returnable in image processing system, and above-mentioned image processing system comprises:
Used toner returnable, stores the remaining toner on the picture bearing member of removing; And
Fixing device, carries out heat fixer to the toner image being formed on recording medium by image forming part;
The replacing method of above-mentioned used toner returnable is characterised in that:
Be provided with the recoverer that reclaims used toner, and the used toner melting/curing fusing department that makes recovery, one of above-mentioned used toner returnable is configured between above-mentioned fixing device and above-mentioned image forming part;
The replacing method of above-mentioned used toner returnable comprises following operation:
The used toner returnable that the first operation is hollow by original state is arranged on respectively above-mentioned recoverer and above-mentioned fusing department;
The second operation, when being arranged on the used toner returnable of above-mentioned recoverer and being full of used toner, this used toner returnable being full of is moved to above-mentioned fusing department, the empty used toner returnable that is arranged on above-mentioned fusing department is moved to above-mentioned recoverer; And
The 3rd operation, when be arranged on the used toner returnable of above-mentioned recoverer in the second operation, become while being full of, discard and be arranged on used toner returnable melting/curing used toner above-mentioned fusing department, that be full of, as empty used toner returnable, to above-mentioned recoverer, move, the used toner returnable being full of that is arranged on above-mentioned recoverer is installed to above-mentioned fusing department.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013004782A JP2014137416A (en) | 2013-01-15 | 2013-01-15 | Image forming apparatus, method of fusing and solidifying waste toner, and method of replacing waste toner recovery container |
| JP2013-004782 | 2013-01-15 |
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| CN103926821A true CN103926821A (en) | 2014-07-16 |
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| CN201410003110.3A Pending CN103926821A (en) | 2013-01-15 | 2014-01-03 | Image forming device, waste toner melting and solidification method and recycling container replacement method |
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| CN (1) | CN103926821A (en) |
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| KR20210091573A (en) * | 2020-01-14 | 2021-07-22 | 휴렛-팩커드 디벨롭먼트 컴퍼니, 엘.피. | Waste torner solidification and discharge |
| JP7452122B2 (en) | 2020-03-12 | 2024-03-19 | 京セラドキュメントソリューションズ株式会社 | Image forming device |
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| JP2001042716A (en) * | 1999-07-30 | 2001-02-16 | Sanyo Electric Co Ltd | Image forming device |
| US20080152393A1 (en) * | 2006-12-20 | 2008-06-26 | Masashi Nagayama | Carrier for electrophotographic developer, image forming method, and process cartridge |
| CN101377647A (en) * | 2007-08-30 | 2009-03-04 | 株式会社理光 | Image forming apparatus and process cartridge |
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| JPS63289575A (en) * | 1987-05-22 | 1988-11-28 | Minolta Camera Co Ltd | Toner recovering device |
| JPH11311932A (en) * | 1998-04-28 | 1999-11-09 | Konica Corp | Multicolor image forming device |
| US7778586B2 (en) * | 2007-10-31 | 2010-08-17 | Hewlett-Packard Development Company, L.P. | Waste toner solidification apparatus for a printing device |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001042716A (en) * | 1999-07-30 | 2001-02-16 | Sanyo Electric Co Ltd | Image forming device |
| US20080152393A1 (en) * | 2006-12-20 | 2008-06-26 | Masashi Nagayama | Carrier for electrophotographic developer, image forming method, and process cartridge |
| CN101377647A (en) * | 2007-08-30 | 2009-03-04 | 株式会社理光 | Image forming apparatus and process cartridge |
| CN101840189A (en) * | 2009-03-18 | 2010-09-22 | 株式会社理光 | Image forming device |
| CN102236283A (en) * | 2010-04-27 | 2011-11-09 | 东芝泰格有限公司 | Image forming apparatus |
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