CN103925696A - Electromagnetic wire paint heating method and electromagnetic wire paint box for realizing method - Google Patents
Electromagnetic wire paint heating method and electromagnetic wire paint box for realizing method Download PDFInfo
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- CN103925696A CN103925696A CN201410129239.9A CN201410129239A CN103925696A CN 103925696 A CN103925696 A CN 103925696A CN 201410129239 A CN201410129239 A CN 201410129239A CN 103925696 A CN103925696 A CN 103925696A
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Abstract
The invention discloses an electromagnetic wire paint heating method. The method includes: transformer oil is used to indirectly heat original paint. The invention further discloses an electromagnetic wire paint box for realizing the heating method. The electromagnetic wire paint box comprises a main box with an opening. A paint inlet pipeline and a paint outlet pipeline extend out of the main box. The opening of the main box is covered by a seal cover. The electromagnetic wire paint box further comprises a barrel-shaped inner container which is located in the main box and used for containing the transformer oil. The inner container is an anticorrosion metal component easy in heat conduction. The heating method and the electromagnetic wire paint box have the advantages that traditional electromagnetic wire heating methods are changed, overall paint temperature rise is stable and controllable, burning is difficult, and safety and reliability are achieved; the electromagnetic wire paint box is filled with the transformer oil, indirect heat transfer is performed by the transformer oil on the original paint through the inner container wall, and indirect heating is achieved, steep and local paint temperature rise can be avoided to prevent burning; the paint box is ingenious in concept, can be achieved by easy modification of traditional technologies, and is applicable to electromagnetic wire painting procedures.
Description
Technical field
The present invention relates to the paint vehicle heating process before a kind of electromagnetic wire processing technology, particularly electromagnetic wire japanning, with and corresponding paint case.
Background technology
Electromagnetic wire is continuously cabling on apparatus for production line, from pay off rack, until roll off the production line from finished product frame, needs through multiple tracks as operations such as wire drawing, cleaning, japannings midway.Paint case on enamel-cover unit is exactly equipment used in japanning operation.Electromagnetic wire, before japanning, need to heat paint, paint is become and do not have thickness so, facilitates japanning.With reference to Fig. 1, the shape and structure of existing paint case, is to comprise a main tank 1 substantially, and main tank 1 is provided with paint inlet tube road 2 and goes out to paint pipeline 3, and the upper opening of main tank 1 is covered tightly by a capping 4, is provided with heater strip 5 in main tank 1.During work, former paint enters in main tank 1 from paint inlet tube road 2, and full full whole main tank 1 is pressed in then relying on from going out to paint pipeline 3 and flowed out.Heater strip 5 infiltrates in former paint, by heating power, directly former paint is heated.Although heating is fast like this, paint easily heating is too fast, and burns, thereby stops up japanning system, may cause security incident what is more.
In addition, in prior art, also there are the means of the former paint of employing water indirect of part, but one must frequently change water source, or adds water circulation system, guarantees water temperature substantially constant, two to carry out its majority be the method indirect that adopts main pipeline water flowing, the logical paint of the built-in secondary duct of main pipeline, oil temperature is difficult to control, and pipeline need lay very long, the more difficult making of structure in pipe sleeve road, water itself does not possess arc extinguishing effect yet, so poor effect.
Summary of the invention
The technical problem to be solved in the present invention is: a kind of electromagnetic wire paint vehicle heating means are provided, and it can make oil temperature steadily, controllably rise, and is difficult for making former paint burnt.
Another technical problem that the present invention will solve is: a kind of wire enamel case that can realize described electromagnetic wire paint vehicle heating means is provided.
The solution that the present invention solves its technical problem is: a kind of electromagnetic wire paint vehicle heating means, it is first heating transformer oil, then by transformer oil indirect heat transfer, former paint is heated up.
As the further improvement of technique scheme, described transformer oil makes the indirect heat transfer mode that former paint heats up be: transformer oil is contained in the etch-proof tubbiness canister of an easy heat conduction, this canister is bathed in former paint.
Transformer oil itself is a kind of fraction products of oil, relative density 0.895, freezing point <-45 ℃.It has good insulating effect, thermolysis and extinguishing arc effect, and on electromagnetic wire production line, many places can be used.This technology has avoided traditional heater strip directly to heat the phenomenon of the easy burnt former paint bringing, safe and reliable, and indirectly cooling compared to water, because transformer oil itself is little compared to water specific heat, temperature rises very fast, substantially can carry out fast reaction and by it homogenising, need a large amount of heats to supply with the temperature slightly that could rise unlike water heating, and transformer oil paints responsive pyrophoric behavio(u)r during for electromechanical work, and it also has good arc quenching effect.
Further adopted transformer oil has been contained in the etch-proof tubbiness canister of an easy heat conduction, this canister is bathed in after the indirect mode in former paint, can avoid pipeline numerous and diverse structure drawback that mutually cover brings, and thermal interface increases greatly, can improve heat transfer efficiency.
Then, a kind of wire enamel case of realizing described electromagnetic wire paint vehicle heating means, comprise the main tank that is provided with opening, main tank is to picking out paint inlet tube road and going out to paint pipeline, the opening of main tank covers by capping, this wire enamel case also comprise be positioned at main tank, for inner bag splendid attire transformer oil, that be tubbiness, inner bag is the etch-proof hardware of easy heat conduction.
Inner bag undertaking splendid attire transformer oil, it and paint are being separated and making transformer oil can with paint heat conducting function.This structural design can be reequiped and obtain easily on existing paint box foundation.In fact, can make inner bag engage with capping, capping is to establishing transformer oil conveyance conduit control valve, that be communicated with inner bag on picking out.Can, outside by after transformer oil heating, be conveyed in inner bag like this; Or heater strip is directly set in inner bag, directly heating transformer oil in inner bag.In addition, accessory and the concrete scheme such as select materials of the sensor class of many monitoring use is set, can in the specific embodiment of this description, elaborates.
The invention has the beneficial effects as follows: the present invention has changed the heating means of traditional electromagnetic wire paint vehicle, from direct heating, changes transformer oil indirect into, make to paint temperature and rise overally and stablize controlledly, be difficult for burnt, safe and reliable; Wire enamel case provided by the invention, inner bag splendid attire transformer oil, transformer oil sees through wall of inner container former paint is carried out to indirect heat transfer, has realized indirect, paint Wen Buhui part acutely rises suddenly and causes burnt object.The present invention conceives exquisite, is easy to transformation in conventional art and realizes, and can be used in the japanning operation of electromagnetic wire.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing of required use during embodiment is described is briefly described.Obviously, described accompanying drawing is a part of embodiment of the present invention, rather than whole embodiment, and those skilled in the art is not paying under the prerequisite of creative work, can also obtain other designs and accompanying drawing according to these accompanying drawings.
Fig. 1 is traditional wire enamel box structure schematic diagram;
Fig. 2 is embodiment 1 structural representation of wire enamel case of the present invention, and it has showed the state that inner bag fills with transformer oil;
Fig. 3 is embodiment 2 structural representations of wire enamel case of the present invention, and it has showed the state that inner bag fills with transformer oil.
The specific embodiment
Below with reference to embodiment and accompanying drawing, the technique effect of design of the present invention, concrete structure and generation is carried out to clear, complete description, to understand fully object of the present invention, feature and effect.Obviously; described embodiment is a part of embodiment of the present invention, rather than whole embodiment, based on embodiments of the invention; other embodiment that those skilled in the art obtains under the prerequisite of not paying creative work, all belong to the scope of protection of the invention.In addition, all connection/annexations of mentioning in literary composition, not singly refer to that member directly joins, and refer to and can by adding or reducing, connect auxiliary according to concrete performance, form more excellent draw bail.Each technical characterictic in the invention, can combination of interactions under the prerequisite of not conflicting conflict.
The core of the process of the invention is to utilize the characteristic of transformer oil, and former paint is leniently heated, and avoids partial lacquer temperature too high and burnt, and transformer oil stable in properties, controllable safety.But comparatively speaking, former paint heats up can be slower than direct heating, therefore accordingly, wire enamel case is preferably structurally also optimized to some extent.Below the embodiment of paint case:
Embodiment 1: with reference to Fig. 2, a kind of wire enamel case of realizing described electromagnetic wire paint vehicle heating means, comprise the main tank 1 that is provided with opening, 1 pair of main tank picks out paint inlet tube road 2 and goes out to paint pipeline 3, the opening of main tank 1 covers by capping 4, this wire enamel case also comprise be positioned at main tank 1, for inner bag 6 splendid attire transformer oil, that be tubbiness, inner bag 6 is the etch-proof hardware of easy heat conduction.
The ingenious part of the setting of this structure is, because traditional paint case main tank is substantially all fixing original position, is difficult for remodeling or displacement, therefore if utilize pipeline to be wound around the method that passes into transformer oil in main tank, can be difficult to tubing.Adopt the mode of inner bag splendid attire, one is simple and easy to do, two have come to compress the space of script in main tank, the paint of staying in main tank in unit interval is tailed off, but the paint contacting with inner bladder outer wall increases, conduct heat more even, and caused paint vehicle pressure to increase because inner space diminishes, go out paint more smooth and easy and be difficult for blocking outlet.
Further, in described inner bag 6, be provided with transformer oil oil temperature sensor 61 and transformer oil oil pressure sensor 62.In main tank 1, be provided with paint temperature sensor 11 and paint pressure sensor 12 outside inner bag 6.Certainly, these sensors are all electrically connected to control system.This comes, and system just can monitor oil pressure oil temperature and the paint of device itself and press paint temperature, has improved controllable degree and security.
Inner bag 6 engages with capping 4, and 4 pairs of cappings pick out establishes transformer oil conveyance conduit control valve, that be communicated with inner bag 6.Usually, transformer oil oil temperature sensor 61 should be arranged near transformer oil conveyance conduit outlet, paint temperature sensor 11 is located at out near paint pipeline 3 entrances, and monitor so state is out only and has more the property considered.The juncture of inner bag 6 and capping 4, can adopt the mode of inner bag removable (as clamping, be threaded), or the mode directly inner bag and capping being made of one.Control valve can control transformer oil conveyance conduit logical no, give in time supplementary new transformer oil or pressure regulation in inner bag.In the present embodiment 1, transformer oil is to be first heated to rated temperature outside, then is input among inner bag 6.In order to be beneficial to heat conduction, and the long-term work of parts energy is not corroded, and described inner bag 6 is stainless steel component.
In addition, owing to belonging to firing equipment, the temperature outside device can be higher, and for fear of heat loss and make equipment operating personnel's around working environment as far as possible comfortable, the appearance of described main tank 1 is provided with heat-insulation layer.
Embodiment 2: with reference to Fig. 3, the device structure of the present embodiment is basic identical with embodiment 1, but in described inner bag 6, is provided with heater strip 5.So just can be directly transformer oil be heated inner bag 6 is interior, without first external heat, pass in inner bag again.Particularly, heater strip 5 can be made into the shapes such as U-shaped or spirality, as long as can guarantee that transformer oil oil temperature can evenly rise.
Above better embodiment of the present invention is illustrated, but the invention is not limited to described embodiment, those of ordinary skill in the art also can make all equivalent modifications or replacement under the prerequisite without prejudice to spirit of the present invention, and the modification that these are equal to or replacement are all included in the application's claim limited range.
Claims (9)
1. electromagnetic wire paint vehicle heating means, is characterized in that: first heating transformer is oily, then by transformer oil indirect heat transfer, former paint is heated up.
2. electromagnetic wire paint vehicle heating means according to claim 1, it is characterized in that: described transformer oil makes the indirect heat transfer mode that former paint heats up be: transformer oil is contained in the etch-proof tubbiness canister of an easy heat conduction, this canister is bathed in former paint.
3. a wire enamel case of realizing electromagnetic wire paint vehicle heating means as claimed in claim 1 or 2, comprise the main tank (1) that is provided with opening, main tank (1) is to picking out paint inlet tube road (2) and going out to paint pipeline (3), the opening of main tank (1) covers by capping (4), it is characterized in that: also comprise be positioned at main tank (1), for inner bag splendid attire transformer oil, that be tubbiness (6), inner bag (6) is the etch-proof hardware of easy heat conduction.
4. wire enamel case according to claim 3, is characterized in that: in described inner bag (6), be provided with transformer oil oil temperature sensor (61) and transformer oil oil pressure sensor (62).
5. wire enamel case according to claim 3, is characterized in that: in main tank (1), be provided with paint temperature sensor (11) and paint pressure sensor (12) outside inner bag (6).
6. wire enamel case according to claim 3, is characterized in that: the appearance of described main tank (1) is provided with heat-insulation layer.
7. wire enamel case according to claim 3, is characterized in that: in described inner bag (6), be provided with heater strip (5).
8. according to the wire enamel case described in claim 3～7 any one, it is characterized in that: described inner bag (6) is stainless steel component.
9. wire enamel case according to claim 8, is characterized in that: inner bag (6) engages with capping (4), and capping (4) is to establishing transformer oil conveyance conduit control valve, that be communicated with inner bag (6) on picking out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410129239.9A CN103925696A (en) | 2014-04-02 | 2014-04-02 | Electromagnetic wire paint heating method and electromagnetic wire paint box for realizing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410129239.9A CN103925696A (en) | 2014-04-02 | 2014-04-02 | Electromagnetic wire paint heating method and electromagnetic wire paint box for realizing method |
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| CN103925696A true CN103925696A (en) | 2014-07-16 |
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| CN201410129239.9A Pending CN103925696A (en) | 2014-04-02 | 2014-04-02 | Electromagnetic wire paint heating method and electromagnetic wire paint box for realizing method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105004050A (en) * | 2015-07-30 | 2015-10-28 | 常州南夏墅建设有限公司 | Flat plate type efficient heater |
| CN108922688A (en) * | 2018-07-09 | 2018-11-30 | 广东精迅里亚特种线材有限公司 | A kind of electromagnetic wire paint vehicle heating device |
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| CN203812652U (en) * | 2014-04-02 | 2014-09-03 | 广东精迅里亚特种线材有限公司 | Electromagnetic wire lacquer box |
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2014
- 2014-04-02 CN CN201410129239.9A patent/CN103925696A/en active Pending
Patent Citations (6)
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| CN2141632Y (en) * | 1992-07-10 | 1993-09-01 | 施锡山 | Indirect heating tube type electric heater |
| CN2655115Y (en) * | 2003-04-11 | 2004-11-10 | 黄泽生 | Face electrothermic plate oil submersed heat conductive electric heater |
| CN2901005Y (en) * | 2006-02-24 | 2007-05-16 | 长春光宇红外科技发展有限公司 | Contact type petroleum liquefied gas gasifying heater |
| KR20080054595A (en) * | 2006-12-13 | 2008-06-18 | 김창태 | An heat storing type water heater heated indirectly |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105004050A (en) * | 2015-07-30 | 2015-10-28 | 常州南夏墅建设有限公司 | Flat plate type efficient heater |
| CN108922688A (en) * | 2018-07-09 | 2018-11-30 | 广东精迅里亚特种线材有限公司 | A kind of electromagnetic wire paint vehicle heating device |
| CN108922688B (en) * | 2018-07-09 | 2019-05-28 | 广东精迅里亚特种线材有限公司 | A kind of electromagnetic wire paint vehicle heating device |
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Application publication date: 20140716 |
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