Summary of the invention
Technical problem to be solved by this invention is when leaking or meeting strong wind in ship railway carriage or compartment, and balance weight is applied to the frictional force that external force increases balance weight and guide rail, when ship railway carriage or compartment leaks, by frictional force to realize the balance in balance weight and ship railway carriage or compartment; During chance strong wind, by improving frictional force, to increase balance weight weight, with opposing ship railway carriage or compartment, swing Gravity changer, can stop safely at any time in assurance ship railway carriage or compartment, guarantee the safe operation of ship lift.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of safety guard that applies to full balance rope elevator vertical ship lift ship reception chamber, safety guard is arranged in the balance weight of ship reception chamber, and can exert pressure to the guide rail of balance weight, and safety guard comprises motor, screw rod, spring, friction plate, push rod, guide rod, nutplate, frame;
Described motor by line shaft device be connected with screw rod mechanism, and can drive screw rotation;
Screw rod is movably fixed in frame, guide rod is fixed in frame, screw rod, guide rod be parallel to each other through nutplate, screw rod is threaded with nutplate, push rod one end through frame be connected with friction plate, the other end is connected with nutplate by spring, screw rod rotation energy drive nut plate slides along guide rod, and nutplate is slided and can be changed the length of spring, and the change in length of spring can increase or reduce the thrust of push rod to friction plate.
Safety guard preferred version; frame comprises the rear plate of panel, installation, fixture, the installation header board with side plate; after installing, plate, installation header board are separately fixed on the side plate that panel is corresponding, and after fixture is fixed on and installs, on plate, push rod one end is connected with friction plate through header board is installed.
3, use the full balance rope elevator vertical ship lift ship reception chamber of safety guard according to claim 1 to promote guard method, it is characterized in that: described lifting guard method comprises 1) ship reception chamber data acquisition----2) machine operation data acquisition---3) data analysis---4) starting protection;
1) data acquisition comprises being located at and gathers ship reception chamber water level real time data A, ship reception chamber ordinary water level data F, ship reception chamber weight real time data B, ship reception chamber normal weight data E;
2) machine operation data acquisition comprises the full balance rope elevator vertical ship lift power real time data C of collection, full balance rope elevator vertical ship lift power normal power data G:
3) data analysis, when A/F >=1.05 or≤0.96, and C/G >=1.04 o'clock, belong to abnormal operating state;
When B/E >=1.03 or≤0.97, and C/G >=1.06 o'clock, belong to abnormal operating state;
4) starting protection, when data analysis belongs to abnormal operating state, start the motor (31) of safety guard, the rotation of motor drive screw, screw rod rotation energy drive nut plate slides along guide rod, nutplate is slided the length that becomes spring (33) is shortened, the length of spring shortens increases the thrust of push rod to friction plate, push rod makes ship reception chamber balance weight also increase the pressure of guide rail to the increase of friction plate thrust, frictional force between ship reception chamber balance weight and guide rail increases along with the increase of pressure, balance weight and rail friction power increase can reduce the pulling force of balance weight to steel cable accordingly, reduce due to leak or ship railway carriage or compartment part that strong wind causes and balance weight between weight difference.
Ship reception chamber promotes guard method preferred version and also comprises repetition measurement:
Repetition measurement has comprised after the 4th step starting protection, repeats 2) machine operation data acquisition, 3) data analysis, by data analysis, belong to normal operating conditions, motor quits work, and by data analysis, belongs to abnormal operating state, and motor works on.
Further, ship reception chamber lifting guard method preferred version also comprises assessment;
Assessment has comprised after the 4th step starting protection, repeats 1) ship reception chamber data acquisition, 2) machine operation data acquisition, 3) data analysis, by data analysis, belong to abnormal operating state, start warning device warning reminding staff and note.
All right, in described assessment, also comprise that automatic delayed starts, complete after the 4th step starting protection, repeat 1) ship reception chamber data acquisition, 2) machine operation data acquisition, 3) data analysis, by data analysis, belong to normal operating conditions, entering automatic delayed starts, first start automatic timing unit self-clocking, automatic timing unit timing is after setting value, start the motor of safety guard, the rotation of motor drive screw, screw rod rotation energy drive nut plate slides along guide rod, nutplate is slided, and to make to become the length of spring elongated, the elongated thrust of push rod to friction plate that reduced of length of spring, push rod makes ship reception chamber balance weight also reduce the pressure of guide rail to the minimizing of friction plate thrust, frictional force between ship reception chamber balance weight and guide rail weakens along with the minimizing of pressure, balance weight and rail friction power reduce to add can increase the pulling force of balance weight to steel cable accordingly, to realize the normal lifting of full balance rope elevator vertical ship lift.
The advantage of this patent is, by controlling the frictional force of balance weight and guide rail, makes the ship railway carriage or compartment weightlessness of leaking, after balance is broken, by frictional force to realize the balance in balance weight and ship railway carriage or compartment; Make ship railway carriage or compartment meet strong wind and swing, after balance is broken, by improving frictional force, to increase balance weight weight, with opposing ship railway carriage or compartment, swing Gravity changer.
The specific embodiment
As shown in Figure 1, Figure 2, a kind of safety guard that applies to full balance rope elevator vertical ship lift ship reception chamber, safety guard be arranged on ship reception chamber balance weight upper, and can exert pressure to the guide rail 1 of balance weight, guide wheel 2 in balance weight contacts with guide rail 1, and safety guard comprises motor 31, screw rod 32, spring 33, friction plate 34, push rod 36, guide rod 37, nutplate 38, frame;
Frame comprises the rear plate 39 of panel, installation, fixture 311, the installation header board 313 with side plate, and after installing, plate 39, installation header board 313 are separately fixed on the side plate that panel is corresponding, and fixture 311 is fixed on the rear plate 39 of installation,
Screw rod 32 is movably fixed in frame, guide rod 37 is fixed in frame, screw rod 32, guide rod 37 be parallel to each other through nutplate 38, screw rod 32 is threaded with nutplate 38, friction plate 34 is fixed on friction plate fixed head 35, through installing, header board 313 is connected with friction plate fixed head 35, the other end is connected with nutplate 38 by spring 33 in push rod 36 one end, screw rod 32 rotation energy drive nut plates 38 slide along guide rod 37, nutplate 38 is slided and can be changed the length of spring 33, and the change in length of spring 33 can increase or reduce the thrust of 36 pairs of friction plates 34 of push rod;
Hinge wheel 310 is fixed on one end of screw rod 32, and motor 31 passes through chain 312 with hinge wheel 310 mechanical connections, also by hinge wheel 310 drive screw 32 rotations by line shaft device.
Under normal condition, spring 33 in the raw, leak or during strong wind (chance accident), motor 31 drives hinge wheel 310 forwards by chain 312, thereby drive screw rod 32 forwards, by screw rod 32 bolt and nut transmissions, drive nutplate 38 to move forward along guide rod 37, because spring 33 other ends are connected with push rod 36, and push rod 36 is connected with friction plate fixed head 35, friction plate 34 contacts with guide rail, push rod 36 can not move forward, therefore, the mobile Compress Spring 33 of nutplate 38, spring 33 compressions apply thrust forward to push rod 36, thereby increase the pressure between friction plate 34 and balance weight guide rail 1, the frictional force of 1, friction plate 34 and balance weight guide rail is increased.In like manner, when motor 31 drives screw rod 32 reversion, can reduce the frictional force of 1, friction plate 34 and balance weight guide rail.
As Fig. 3, when ship railway carriage or compartment leaks, the full balance rope elevator vertical ship lift ship reception chamber of application safety protective device promotes guard method, comprises 1) ship reception chamber data acquisition----2) machine operation data acquisition---3) data analysis---4) starting protection---5) repetition measurement;
1) data acquisition comprises being located at and gathers ship reception chamber water level real time data A, ship reception chamber ordinary water level data F, ship reception chamber weight real time data B, ship reception chamber normal weight data E;
2) machine operation data acquisition comprises the full balance rope elevator vertical ship lift power real time data C of collection, full balance rope elevator vertical ship lift power normal power data G:
3) data analysis, when A/F >=1.04 or≤0.97, and C/G >=1.03 o'clock, belong to abnormal operating state;
When B/E >=1.02 or≤0.98, and C/G >=1.04 o'clock, belong to abnormal operating state;
4) starting protection, when data analysis belongs to abnormal operating state, start the motor 31(braking drive motors of safety guard), 32 rotations of motor drive screw, screw rod 32 rotation energy drive nut plates 38 are moving along guide rod sliding 37, nutplate is slided the length that becomes spring 33 is shortened, the length of spring shortens increases the thrust of push rod to friction plate, push rod makes ship reception chamber balance weight also increase the pressure of guide rail to the increase of friction plate thrust, frictional force between ship reception chamber balance weight and guide rail increases along with the increase of pressure, balance weight and rail friction power increase can reduce the pulling force of balance weight to steel cable accordingly, reduce due to weight difference between the ship railway carriage or compartment part of leaking and balance weight,
5) repetition measurement has comprised after the 4th step starting protection, repeats 2) machine operation data acquisition, 3) data analysis, by data analysis, belong to normal operating conditions, motor 31 quits work, and by data analysis, belongs to abnormal operating state, and motor works on;
As Fig. 4, while meeting strong wind (more than seven grades), the full balance rope elevator vertical ship lift ship reception chamber of application safety protective device promotes guard method, it is characterized in that: described lifting guard method comprises 1) ship reception chamber data acquisition----2) machine operation data acquisition---3) data analysis---4) starting protection---5) assessment;
1) data acquisition comprises being located at and gathers ship reception chamber water level real time data A, ship reception chamber ordinary water level data F, ship reception chamber weight real time data B, ship reception chamber normal weight data E;
2) machine operation data acquisition comprises the full balance rope elevator vertical ship lift power real time data C of collection, full balance rope elevator vertical ship lift power normal power data G:
3) data analysis, when A/F >=1.05 or≤0.96, and C/G >=1.04 o'clock, belong to abnormal operating state;
When B/E >=1.03 or≤0.97, and C/G >=1.06 o'clock, belong to abnormal operating state;
4) starting protection, when data analysis belongs to abnormal operating state, start the motor 31(braking drive motors of safety guard), the rotation of motor drive screw, screw rod rotation energy drive nut plate slides along guide rod, nutplate is slided the length that becomes spring 33 is shortened, the length of spring shortens increases the thrust of push rod to friction plate, push rod makes ship reception chamber balance weight also increase the pressure of guide rail to the increase of friction plate thrust, frictional force between ship reception chamber balance weight and guide rail increases along with the increase of pressure, balance weight and rail friction power increase can reduce the pulling force of balance weight to steel cable accordingly, reduce due to leak or ship railway carriage or compartment part that strong wind causes and balance weight between weight difference,
5) assessment has comprised after the 4th step starting protection, repeat 1) ship reception chamber data acquisition, 2) machine operation data acquisition, 3) data analysis, by data analysis, belong to normal operating conditions, entering automatic delayed starts, first start automatic timing unit self-clocking, automatic timing unit timing is after setting value, start the motor of safety guard, the rotation of motor drive screw, screw rod rotation energy drive nut plate slides along guide rod, nutplate is slided, and to make to become the length of spring elongated, the elongated thrust of push rod to friction plate that reduced of length of spring, push rod makes ship reception chamber balance weight also reduce the pressure of guide rail to the minimizing of friction plate thrust, frictional force between ship reception chamber balance weight and guide rail weakens along with the minimizing of pressure, balance weight and rail friction power reduce can increase the pulling force of balance weight to steel cable accordingly, to realize the normal lifting of full balance rope elevator vertical ship lift, by data analysis, belong to abnormal operating state, start warning device warning reminding staff and note.
The balance weight weight of ship lift with counterweight configuration is equivalent to the most of or whole of ship reception chamber (containing ancillary service) loading water weight sum entirely, mechanical lifting power only needs to bear frictional resistance and the inertia force of whole system, and ship reception chamber carries the water body weight of water depth allowable error, it is the system of a balance.As Fig. 5, when ship railway carriage or compartment leaks, the ship railway carriage or compartment depth of water, gross mass etc. can change, or ship railway carriage or compartment meets strong wind and swing, and depth of water detecting sensor, ship railway carriage or compartment quality detection sensor etc. can obtain the ship reception chamber data acquisition that corresponding signal completes the first step; Ship railway carriage or compartment leaks and can cause system balancing to destroy, at this moment mechanical lifting power need to bear weight difference between the ship railway carriage or compartment part that causes due to system imbalance and balance weight, thereby cause mechanical lifting the increase of output power, by machine operation data acquisition motor data, and data analysis is seen to whether data belong to normal working value (being that full ship lift with counterweight fills in the fluctuation of being permitted), and normal working value does not start braking drive motors; During non-normal working value, reduce weight difference between the ship railway carriage or compartment part that causes owing to leaking and balance weight and reduce mechanical lifting power, increase the frictional force between balance weight and balance weight guide rail, can reduce balance weight thereby the pulling force of steel cable is reduced to weight difference between the ship railway carriage or compartment part that causes owing to leaking and balance weight, mechanical lifting merit operating power differs and belongs in normal range (NR) with normal operating power, be that mechanical lifting power recovers normally, stop increasing the frictional force between balance weight and balance weight guide rail, stop motor action.
Strong wind is met in ship railway carriage or compartment, ship railway carriage or compartment swings the ship railway carriage or compartment weight increasing increases the heavy weight difference of ship railway carriage or compartment weight and balance, ship railway carriage or compartment is met strong wind and is swung, and depth of water detecting sensor, ship railway carriage or compartment quality detection sensor etc. can obtain the ship reception chamber data acquisition that corresponding signal completes the first step; Ship railway carriage or compartment leaks and can cause system balancing to destroy, at this moment mechanical lifting power need to bear weight difference between the ship railway carriage or compartment part that causes due to system imbalance and balance weight, thereby cause mechanical lifting the increase of output power, by machine operation data acquisition motor data, and data analysis is seen to whether data belong to normal working value (being that full ship lift with counterweight fills in the fluctuation of being permitted), and normal working value does not start braking drive motors; During non-normal working value, reduce to reduce mechanical lifting power owing to meeting weight difference between ship railway carriage or compartment part that strong wind causes and balance weight, increase the frictional force between balance weight and balance weight guide rail, can increase balance weight weight and reduce the poor of ship railway carriage or compartment and balance weight weight, mechanical lifting merit operating power differs and belongs in normal range (NR) with normal operating power, be that mechanical lifting power recovers normally, to stop increasing the frictional force between balance weight and balance weight guide rail, stop motor action.
As Fig. 6; safety guard motor 31(brakes drive motors) operating principle; braking drive motors start stop signal obtains by extracting hoist engine lifting motor power variable signal; when the hoist engine lifting motor actual power recording is when difference power is under normal circumstances in allowed band; think system balancing; otherwise think that system is uneven, motor 31 is opened.
Motor 31(brakes drive motors) work time is a lasting process, between balance weight and guide rail frictional force be slowly increase (its process hoist engine does not quit work, ship railway carriage or compartment is also in lifting), its effect is to make balance weight gravity and ship railway carriage or compartment gravity keep balance, under this equilibrium state, the increase hoist engine lifting motor power output of Yin Moli also has corresponding increase, but so long as be can be received in filling the scope of being permitted, if exceeded, fill in the scope of being permitted, between balance weight and guide rail, frictional force increases to a limit, journey hoist engine do not quit work (maintaining certain duty), ship railway carriage or compartment stops promoting, keep there is mutually height (or reducing height), guarantee the safety promoting.
Structure in this example is only for for the illustrating and explaining of claim, so that popular reading comprehension should not be considered as the restriction for claim, scope and legal equivalent feature that protection scope of the present invention should be recorded with claim are as the criterion.