Summary of the invention
The object of this invention is to provide the preparation method of the aluminium base silver paste printing ink of a kind of polymolecularity, solve that aluminium base silver paste printing ink of the prior art is easily reunited in actual applications, is difficult to disperse, sticking power is weak in the coating problem.
The technical solution adopted in the present invention is, the preparation method of the aluminium base silver paste printing ink of a kind of polymolecularity, implements according to following steps:
Step 1, joins raw material aluminium powder and solvent one in large beaker simultaneously, and at normal temperatures with after magnetic stirrer, leave standstill, then vacuum filtration, vacuum-drying, obtains pretreated aluminium powder;
Step 2, incorporates solvent two by pretreated aluminium powder, and joins together in four-hole boiling flask, this four-hole boiling flask is placed in electric-heated thermostatic water bath and stirs under the protection of rare gas element;
Step 3, by warming-in-water to 40 ~ 50 DEG C, the methyl silicate of preparation dehydrated alcohol dilution, be called A liquid, prepare the catalyzer of dehydrated alcohol dilution, distilled water and silane coupling agent simultaneously, be called B liquid, A liquid and B liquid are added in separating funnel respectively, controlling to drip speed is 1 drop/sec, dropwise adds in four-hole boiling flask, dropwises rear Keep agitation;
Step 4, adds xylene solution in the end reaction system of step 3, to be placed in numerical control supersonic cleaning apparatus after ultrasonic disperse, to proceed in electric-heated thermostatic water bath;
Step 5, is raised to 75 ~ 90 DEG C by bath temperature, the polymerisable monomer of preparation dehydrated alcohol dilution and linking agent, be called C liquid; The initiator of preparation dehydrated alcohol dilution, is called D liquid; The hydrophilic monomer of preparation dehydrated alcohol dilution, be called E liquid, C liquid, D liquid and E liquid is dripped successively in the end reaction system of step 4, it is 1 drop/sec that speed is dripped in strict control, dropwise add in four-hole boiling flask, after dropwising, Keep agitation, product, through washing, filtration, vacuum-drying, obtains final modified aluminium powder;
Step 6, mixes final modified aluminium powder, distilled water, auxiliary agent and the resin mass ratio according to 1:1:1:10-11, is stirred to range estimation aluminium powder and is uniformly dispersed, be i.e. obtained aluminium base silver paste printing ink.
The invention has the beneficial effects as follows, from main raw material(s)---the aluminium powder of the aluminium base silver paste printing ink of preparation, in conjunction with the limitation that aluminium powder uses, adopt the method for modifying being applicable to aluminium powder being carried out to surface treatment and excellent effect, surface modification treatment is carried out to raw material aluminium powder, not only under the prerequisite ensureing aluminium powder glossiness, improve its erosion resistance, and improve consistency and the dispersiveness of aluminium powder in water of itself and resin, make aluminium powder to be applied in the allotment of silver paste printing ink better.Silver paste printing ink granularity prepared by the present invention is little, glossiness is high, strong solidity to corrosion, wettability are good, for the printability promoting silver paste printing ink is laid a good foundation, also advances the development in water color ink market; This aluminium base silver paste printing ink preparation technology is simple, and service platform is easily built, and improves production efficiency, reduces production cost.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
The preparation method of the aluminium base silver paste printing ink of polymolecularity of the present invention, implements according to following steps:
Step 1, joins raw material aluminium powder and solvent one in large beaker simultaneously, and after using magnetic stirrer for some time at normal temperatures, leave standstill, then vacuum filtration, vacuum-drying at 50 DEG C of temperature, obtains pretreated aluminium powder;
Raw material aluminium powder specification in this step is 1000 ~ 1300 orders, solvent one selects dehydrated alcohol, distilled water or acetone, (unit is g) to aluminium powder: the ratio of solvent one (unit is ml) is according to 1g:5ml ~ 1g:10ml proportioning, and churning time is 2h ~ 3h, and time of drying is 2h ~ 3h.
Step 2, incorporates solvent two by pretreated aluminium powder, and joins in the four-hole boiling flask that accurate reinforcement electric mixer and reflux condensing tube are housed together, this four-hole boiling flask is placed in electric-heated thermostatic water bath and stirs under the protection of rare gas element;
Solvent two in this step selects dehydrated alcohol or Virahol, and the mass ratio of pretreated aluminium powder and solvent two is 1:10 ~ 1:25, and rare gas element adopts nitrogen, and churning time is 1h ~ 2h.
Step 3, by warming-in-water to 40 ~ 50 DEG C, temperature variation controls at ± 2 DEG C, prepare catalyzer that the methyl silicate (TMOS) (A liquid) of dehydrated alcohol dilution and dehydrated alcohol dilute, distilled water and silane coupling agent (B liquid) respectively, A liquid and B liquid are added in separating funnel respectively, it is 1 drop/sec that speed is dripped in strict control, dropwise adds in four-hole boiling flask, and dropwising rear Keep agitation is 4h ~ 6h;
Dehydrated alcohol in A liquid and B liquid is 10ml ~ 30ml simultaneously, and methyl silicate, catalyzer, silane coupling agent are 2ml ~ 4ml, and distilled water is 5ml ~ 10ml,
Catalyzer selects ammoniacal liquor or quadrol,
Silane coupling agent selects γ-glycidyl ether oxygen propyl trimethoxy silicane (GPTMS), vinyltriethoxysilane (VTES), vinyltrimethoxy silane (VTMS), methyltrimethoxy silane (MTMS), one of Union carbide A-162 (MTES) or vinyltriacetoxy silane (VTAS).
Step 4, adds xylene solution in the end reaction system of step 3, to be placed in numerical control supersonic cleaning apparatus after ultrasonic disperse for some time, to proceed in electric-heated thermostatic water bath;
Wherein the mass concentration of xylene solution is 0.3g/ml ~ 0.5g/ml, and the mass ratio of dimethylbenzene and aluminium powder is 10:1, and the ultrasonic disperse time is 2h ~ 3h.
Step 5, is raised to 75 ~ 90 DEG C by bath temperature, temperature variation controls at ± 2 DEG C, and the polymerisable monomer of preparation dehydrated alcohol dilution and linking agent, be called C liquid; The initiator (first dissolving with a certain amount of METHYLPYRROLIDONE) of preparation dehydrated alcohol dilution, is called D liquid; The hydrophilic monomer of preparation dehydrated alcohol dilution, be called E liquid, C liquid, D liquid and E liquid is dripped successively in the end reaction system of step 4, it is 1 drop/sec that speed is dripped in strict control, dropwise add in four-hole boiling flask, after dropwising, Keep agitation 3h ~ 6h, product, through washing, filtration, 60 DEG C of dry 4h ~ 6h of Temperature Vacuum, obtains final modified aluminium powder;
Polymerisable monomer wherein selects refined styrene, refining Vinylstyrene selected by linking agent, initiator selects Diisopropyl azodicarboxylate or benzoyl peroxide, hydrophilic monomer selects maleic anhydride, the amount of solvent dehydrated alcohol is 10ml ~ 20ml, and the amount of polymerisable monomer is 4g ~ 6g, and the mass ratio of linking agent and polymerisable monomer is 10% ~ 30%, the mass ratio of initiator and polymerisable monomer is 1% ~ 5%, and hydrophilic monomer is 1 ~ 2:1 with polymerisable monomer molar mass ratio;
The monomer used in this step and linking agent need repeatedly to wash to remove stopper with the NaOH solution of 0.1mol/L and distilled water before use, concrete operation step is: join in separating funnel by a certain amount of monomer/linking agent and NaOH solution, wherein both volume ratios are 10:1, with glass stick hand operated mixing 5min ~ 8min, leave standstill 20min ~ 40min to liquid layered, discharge lower floor's alkali lye, repeatable operation 2 ~ 3 times; Then NaOH solution is changed into distilled water, to the monomer obtained/linking agent washing several times, until the pH of lower floor's expel liquid is close to 7.
Step 6, mixes final modified aluminium powder, distilled water, auxiliary agent and the resin mass ratio according to 1:1:1:10-11, is stirred to range estimation aluminium powder and is uniformly dispersed, be i.e. obtained aluminium base silver paste printing ink of the present invention,
Resin selects acrylic resin, one of polyacrylic resin or polyurethane base resin; Selection of auxiliary defoamer (as methyl-silicone oil), sanitas (as BIT), anti-wear agent (as polyethylene wax), dispersion agent (as amino dodecane base sodium chloroacetate), one of drying retardant (as propylene glycol) or pH value stablizer (as triethylamine).
The preparation method of the aluminium base silver paste printing ink of polymolecularity of the present invention, depends on following principle:
1) carry out pre-treatment to raw material aluminium powder: in the technological process of producing aluminium powder, aluminium powder surface can with the organism such as stearic acid, oleic acid, thus to aluminium powder carry out coated before need with solvent wash, to remove the impurity on its surface.
2) surface modification is carried out to pretreated aluminium powder: by a solvent dispersed for pretreated aluminium powder, drip the different presomas that solvent cut is crossed, be hydrolyzed in aluminium powder surface polymerization under the effect of catalyzer, organic solvent is added after reaction for some time, and introduce polymerisable monomer, linking agent and hydrophilic monomer, under the effect of initiator, carry out graft polymerization reaction, after reaction terminates, obtain final modified aluminium powder by dry for product washing.
Embodiment 1
This kind of polymolecularity aluminium base silver paste printing ink preparation method step is as follows:
Step 1, takes 50g raw material aluminium powder (1000 order) and 250ml acetone joins in beaker, after using magnetic stirrer 2h at normal temperatures, leaves standstill 2h.Then vacuum filtration, vacuum-drying 2h at 50 DEG C of temperature, obtains pretreated aluminium powder;
Step 2, adds the pretreated aluminium powder of 2g and 50ml dehydrated alcohol, stirring at normal temperature 1h under nitrogen protection, makes aluminium powder dispersed in four-hole boiling flask;
Step 3, warming-in-water to 40 DEG C, drip the 2ml methyl silicate (A liquid) of 10ml dehydrated alcohol dilution and 5ml distilled water, 2ml ammoniacal liquor, the 2ml γ-glycidyl ether oxygen propyl trimethoxy silicane (B liquid) of 10ml dehydrated alcohol dilution respectively, controlling rate of addition is 1 drop/sec, about 30min dropwises, Keep agitation 5h;
Step 4, adds 50ml xylene solution in the reaction system of step 3, ultrasonic disperse 2h in amount brought forward controlled ultrasonic wave cleaning apparatus under normal temperature;
Step 5, solution after being uniformly dispersed is proceeded in thermostat water bath, be warming up to 75 DEG C, the 4g refined styrene, the 0.4g that drip the dilution of 10ml dehydrated alcohol respectively refine Vinylstyrene (C liquid), the 0.04g Diisopropyl azodicarboxylate (first dissolving with 5mlN-N-methyl-2-2-pyrrolidone N-) (D liquid) of 10ml dehydrated alcohol dilution and the 3.8g maleic anhydride (E liquid) of 10ml dehydrated alcohol dilution, controlling rate of addition is 1 drop/sec, about 30min dropwises, filter after Keep agitation 3h, product absolute ethanol washing 3 times, 60 DEG C of dry 4h, obtain final modified aluminium powder;
Step 6, final modified aluminium powder, distilled water, defoamer (methyl-silicone oil) and acrylic resin are pressed the mass ratio mixing of 1:1:1:10.5, after stirring 20min ~ 30min, range estimation evenly, obtains aluminium base silver paste printing ink, and be sprayed on paper substrate base plate stand-by after 60 DEG C of dry 72h.
Embodiment 2
This kind of polymolecularity aluminium base silver paste printing ink preparation method step is as follows:
Step 1, takes 50g raw material aluminium powder (1300 order) and 500ml acetone joins in beaker, after using magnetic stirrer 3h at normal temperatures, leaves standstill 3h.Then vacuum filtration, vacuum-drying 3h at 50 DEG C of temperature, obtains pretreated aluminium powder;
Step 2, adds the pretreated aluminium powder of 2g and 50ml Virahol, stirring at normal temperature 2h under nitrogen protection, makes aluminium powder dispersed in four-hole boiling flask;
Step 3, intensification water-bath to 50 DEG C, drip the 4ml methyl silicate (A liquid) of 30ml dehydrated alcohol dilution and 10ml distilled water, 4ml ammoniacal liquor, the 4ml γ-glycidyl ether oxygen propyl trimethoxy silicane (B liquid) of 30ml dehydrated alcohol dilution respectively, controlling rate of addition is 1 drop/sec, about 1h dropwises, Keep agitation 4h;
Step 4, adds 50ml xylene solution in the reaction system of step 3, ultrasonic disperse 3h in amount brought forward controlled ultrasonic wave cleaning apparatus under normal temperature;
Step 5, solution after being uniformly dispersed is proceeded in thermostat water bath, be warming up to 90 DEG C, the 6g refined styrene, the 0.6g that drip the dilution of 20ml dehydrated alcohol respectively refine Vinylstyrene (C liquid), the 0.3g Diisopropyl azodicarboxylate (first dissolving with 5mlN-N-methyl-2-2-pyrrolidone N-) (D liquid) of 20ml dehydrated alcohol dilution and the 11.3g maleic anhydride (E liquid) of 20ml dehydrated alcohol dilution, controlling rate of addition is 1 drop/sec, about 1h dropwises, filter after Keep agitation 6h, product absolute ethanol washing 3 times, 60 DEG C of dry 6h, obtain final modified aluminium powder;
Step 6, presses the mass ratio mixing of 1:1:1:10, stirs, obtain aluminium base silver paste printing ink, and be sprayed on paper substrate base plate stand-by after 60 DEG C of dry 72h by final modified aluminium powder, distilled water, pH value stablizer (triethylamine) and polyacrylic resin.
Embodiment 3
This kind of polymolecularity aluminium base silver paste printing ink preparation method step is as follows:
Step 1, takes 50g raw material aluminium powder (1200 order) and 400ml acetone joins in beaker, after using magnetic stirrer 2h at normal temperatures, leaves standstill 2h.Then vacuum filtration, vacuum-drying 3h at 50 DEG C of temperature, obtains pretreated aluminium powder;
Step 2, adds the pretreated aluminium powder of 2g and 40ml dehydrated alcohol, stirring at normal temperature 1h under nitrogen protection, makes aluminium powder dispersed in four-hole boiling flask;
Step 3, intensification water-bath to 45 DEG C, drip the 2ml methyl silicate (A liquid) of 25ml dehydrated alcohol dilution and 5ml distilled water, 3ml ammoniacal liquor, the 3ml vinyltriethoxysilane (B liquid) of 25ml dehydrated alcohol dilution respectively, controlling rate of addition is 1 drop/sec, 1h dropwises, Keep agitation 5h;
Step 4, adds 50ml xylene solution in the end reaction system of step 3, ultrasonic disperse 2h in amount brought forward controlled ultrasonic wave cleaning apparatus under normal temperature;
Step 5, solution after being uniformly dispersed is proceeded in thermostat water bath, be warming up to 80 DEG C, the 5g refined styrene, the 0.5g that drip the dilution of 10ml dehydrated alcohol respectively refine Vinylstyrene (C liquid), the 0.05g benzoyl peroxide (first dissolving with 5mlN-N-methyl-2-2-pyrrolidone N-) (D liquid) of 10ml dehydrated alcohol dilution and the 4.7g maleic anhydride (E liquid) of 10ml dehydrated alcohol dilution, controlling rate of addition is 1 drop/sec, about 30min dropwises, filter after Keep agitation 4h, product absolute ethanol washing 3 times, 60 DEG C of dry 5h, obtain final modified aluminium powder;
Step 6, final modified aluminium powder, distilled water, dispersion agent (amino dodecane base sodium chloroacetate) and polyurethane base resin are pressed the mass ratio mixing of 1:1:1:11, stir, obtain aluminium base silver paste printing ink, and be sprayed on paper substrate base plate stand-by after 60 DEG C of dry 72h.
Embodiment 4
Polymolecularity of the present invention aluminium base silver paste printing ink preparation method step is as follows:
Step 1, takes 50g raw material aluminium powder (1200 order) and 300ml acetone joins in beaker, after using magnetic stirrer 2h at normal temperatures, leaves standstill 2h.Then vacuum filtration, vacuum-drying 2h at 50 DEG C of temperature, obtains pretreated aluminium powder;
Step 2, adds the pretreated aluminium powder of 2g and 30ml Virahol, stirring at normal temperature 1h under nitrogen protection, makes aluminium powder dispersed in four-hole boiling flask;
Step 3, intensification water-bath to 45 DEG C, drip the 2ml methyl silicate (A liquid) of 20ml dehydrated alcohol dilution and 10ml distilled water, 3ml ammoniacal liquor, the 3ml vinyltriacetoxy silane (B liquid) of 20ml dehydrated alcohol dilution respectively, control rate of addition 1 drop/sec, 1h dropwises, Keep agitation 6h;
Step 4, adds 50ml xylene solution in the end reaction system of step 3, ultrasonic disperse 3h in amount brought forward controlled ultrasonic wave cleaning apparatus under normal temperature;
Step 5, solution after being uniformly dispersed is proceeded in thermostat water bath, be warming up to 85 DEG C, the 5g refined styrene, the 0.5g that drip the dilution of 10ml dehydrated alcohol respectively refine Vinylstyrene (C liquid), the 0.1g benzoyl peroxide (first dissolving with 5mlN-N-methyl-2-2-pyrrolidone N-) (D liquid) of 10ml dehydrated alcohol dilution and the 4.7g maleic anhydride (E liquid) of 10ml dehydrated alcohol dilution, controlling rate of addition is 1 drop/sec, about 30min dropwises, filter after Keep agitation 5h, product absolute ethanol washing 3 times, 60 DEG C of dry 6h, obtain final modified aluminium powder;
Step 6, presses the mass ratio mixing of 1:1:1:10, stirs, obtain aluminium base silver paste printing ink, and be sprayed on paper substrate base plate stand-by after 60 DEG C of dry 72h by final modified aluminium powder, distilled water, drying retardant (propylene glycol) and acrylic resin.
Test result to embodiment sample:
1) glossiness detects
Adopt KGZ-1C type vancometer to measure different glossiness of scraping sample, glossiness detected result is as shown in table 1:
Each embodiment glossiness detected result of table 1 contrasts
Scrape sample title |
Glossiness |
Raw material aluminium powder silver paste printing ink |
74.3 |
The made silver paste printing ink of the embodiment of the present invention 1 |
61.2 |
The made silver paste printing ink of the embodiment of the present invention 2 |
62.7 |
The made silver paste printing ink of the embodiment of the present invention 3 |
64.5 |
The made silver paste printing ink of the embodiment of the present invention 4 |
63.1 |
As can be seen from glossiness detected result, compared with the made silver paste printing ink of original aluminium powder, though the silver paste printing ink glossiness prepared by the embodiment of the present invention declines to some extent, but substantially maintain the original glossiness of aluminium powder, do not affect the practical application of silver paste printing ink.
2) profile pattern detects
Get the above-mentioned obtained aluminium base silver paste printing ink of 1cm × 1cm size and scrape sample, the surface finish of the different embodiment of ready visual contrast, thus judge the consistency of resin in modified aluminium powder and ink.As Figure 1-Figure 5, wherein Fig. 1 is raw material aluminium powder silver paste printing ink to result, and Fig. 2 is the made silver paste printing ink of embodiment 1, and Fig. 3 is the made silver paste printing ink of embodiment 2, and Fig. 4 is the made silver paste printing ink of embodiment 3, and Fig. 5 is the made silver paste printing ink of embodiment 4.
As can be seen from Figure 1, the made silver paste printing ink granularity of original aluminium powder is large, uneven, and aluminium powder major part is reunited together, has had a strong impact on the printability of silver paste printing ink; As can be seen from Fig. 2, Fig. 4 and Fig. 5, the made silver paste printing ink granularity of the embodiment of the present invention reduces, and homogeneity promotes, and surface ratio is more smooth; In Fig. 3, silver paste printing ink surface ratio is more coarse may be the impact being subject to Different factor in embodiment, but its homogeneity is still good than Fig. 1, therefore the made silver paste printing ink of the present invention can be used in actual print production.
3, dispersed detection
Take the dispersion of 0.5g modified aluminium powder 5ml distilled water, slide surface is dropped in glass pipette, examine under a microscope its dispersiveness in water, draw out the dispersed result of modified aluminium powder as shown in Fig. 6-Figure 10 in conjunction with observations, wherein "×" represents aluminium powder particle, and Fig. 6 is raw material aluminium powder, Fig. 7 is the made modified aluminium powder of embodiment 1, Fig. 8 is the made modified aluminium powder of embodiment 2, and Fig. 9 is the made modified aluminium powder of embodiment 3, and Figure 10 is the made modified aluminium powder of embodiment 4:
As can be seen from Figure 6, original aluminium powder is very easily assembled agglomerating in water, dispersed very poor; According to the dispersiveness signal result of Fig. 7 to Figure 10, compared with original aluminium powder, the made modified aluminium powder dispersiveness of the embodiment of the present invention has lifting greatly, and especially Fig. 9 and the made modified aluminium powder of embodiment 3 are almost without macrobead clustering phenomena in water, meet its application in water-based silver paste printing ink completely.