CN103922893B - A kind of composite catalyst hydrogenolysis catalysis of glycerin prepares the method for 1,2-PD - Google Patents
A kind of composite catalyst hydrogenolysis catalysis of glycerin prepares the method for 1,2-PD Download PDFInfo
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Abstract
本发明公开了一种在双功能复合催化剂作用下甘油间歇式氢解反应制备1,2-丙二醇的方法。其特征在于基于甘油氢解的脱水-加氢机理,采用酸功能杂多类离子液体[HMIM]3PW12O40作为催化脱水中心,商品RaneyNi为催化加氢中心,耦合成双功能复合催化剂用于甘油的氢解反应制备1,2-丙二醇。杂多类离子液体[HMIM]3PW12O40具有在反应条件下部分溶于反应体系,使酸中心与甘油羟基接触活化的几率增加,而反应结束后从体系中析出恢复固态的性质,可与RaneyNi一起从反应物中简单分离。该催化氢解方法具有催化剂制备简单、成本低廉、无需高温还原,环境友好等优点,为甘油催化氢解提供一条有效的新途径。The invention discloses a method for preparing 1,2-propanediol by intermittent hydrogenolysis reaction of glycerol under the action of a bifunctional composite catalyst. It is characterized in that it is based on the dehydration-hydrogenation mechanism of glycerin hydrogenolysis, using acid-functional heteromulti-type ionic liquid [HMIM] 3 PW 12 O 40 as the catalytic dehydration center, and the commercial RaneyNi as the catalytic hydrogenation center, coupled into a dual-functional composite catalyst. Preparation of 1,2-propanediol by hydrogenolysis of glycerol. Heteromultiple ionic liquid [HMIM] 3 PW 12 O 40 is partially soluble in the reaction system under the reaction conditions, which increases the probability of activation of the acid center and the glycerol hydroxyl group, and precipitates from the system after the reaction and returns to a solid state. Simple separation from reactants with RaneyNi. The catalytic hydrogenolysis method has the advantages of simple catalyst preparation, low cost, no need for high-temperature reduction, environmental friendliness, etc., and provides an effective new way for the catalytic hydrogenolysis of glycerol.
Description
技术领域technical field
本发明涉及一种催化甘油氢解的方法,具体来说是采用酸功能化杂多类离子液体[HMIM]3PW12O40与商品RaneyNi耦合成的双功能复合催化剂,在间歇式反应器中氢解甘油制备1,2-丙二醇的方法。The invention relates to a method for catalyzing the hydrogenolysis of glycerol, specifically, a dual-functional composite catalyst formed by coupling acid-functionalized heteromulti-type ionic liquid [HMIM] 3 PW 12 O 40 with commercial RaneyNi in a batch reactor A method for preparing 1,2-propanediol by hydrogenolysis of glycerol.
背景技术Background technique
随着世界范围内生物柴油的快速发展,大量甘油副产的应用成为决定生物柴油经济性的关键;同时,甘油下游产品丙二醇的需求量也在不断上涨。1,2-丙二醇和1,3-丙二醇皆为应用广泛的化工原料和良好溶剂、抗冻剂,其中1,2-丙二醇是不饱和聚酯、环氧树脂、聚氨酯的重要原料;1,3-丙二醇是制备高性能聚酯PTT的关键前体。丙二醇产品的工业生产方法多以石油基的环氧丙烷等为原料,设备投资大,技术难度高,催化体系复杂。针对丙二醇产品发展对合成新途径的要求和生物柴油产业发展需要,甘油氢解深加工已成为油脂工业和生物柴油行业竞争优势的保证及研发热点。With the rapid development of biodiesel worldwide, the application of a large amount of glycerol by-products has become the key to determining the economics of biodiesel; meanwhile, the demand for propylene glycol, a downstream product of glycerin, is also rising. Both 1,2-propanediol and 1,3-propanediol are widely used chemical raw materials, good solvents and antifreeze agents, among which 1,2-propanediol is an important raw material for unsaturated polyester, epoxy resin and polyurethane; 1,3 -Propylene glycol is a key precursor for the preparation of high-performance polyester PTT. The industrial production methods of propylene glycol products mostly use petroleum-based propylene oxide as raw materials, which requires large equipment investment, high technical difficulty, and complex catalytic systems. In response to the requirements of new synthesis methods for the development of propylene glycol products and the development needs of the biodiesel industry, the deep processing of glycerol hydrogenolysis has become a guarantee of competitive advantages in the oil industry and biodiesel industry and a research and development hotspot.
甘油化学法制备1,2-丙二醇报道较多,其中以Ru、Rh、Pt、Pd等贵金属为催化剂的研究为主。如:采用浸渍法制备的负载型Ru/TiO2催化剂([J].催化学报,2011,32(9):1545-1549),在170℃和3MPa的温和反应条件下,以LiOH为添加物,甘油转化率和1,2-丙二醇选择性分别达89.6%和86.8%。这些使用贵金属作为催化剂的方法虽然具有较高的低温加氢活性,但因价格昂贵,对降低生物柴油产业链的成本和提高甘油附加值的意义不大。There are many reports on the preparation of 1,2-propanediol by the chemical method of glycerol, among which the research on the use of noble metals such as Ru, Rh, Pt, and Pd as catalysts is the main one. Such as: supported Ru/TiO 2 catalyst prepared by impregnation method ([J]. Catalysis Journal, 2011, 32(9): 1545-1549), under the mild reaction conditions of 170°C and 3MPa, with LiOH as the additive , the conversion rate of glycerol and the selectivity of 1,2-propanediol reached 89.6% and 86.8%, respectively. Although these methods using noble metals as catalysts have high low-temperature hydrogenation activity, they are expensive and have little significance in reducing the cost of the biodiesel industry chain and increasing the added value of glycerin.
相对于价格昂贵的贵金属催化剂,Cu、Ni、Co等非贵金属以其低廉的价格受到更广泛的关注,其中,Cu基催化剂因其独特C-O键氢解性能,为甘油氢解制备1,2-丙二醇的研究主流:Low-pressurehydrogenolysisofglyceroltopropyleneglycol[J].AppliedCatalysisA:General,2005,281(1-2):225-231报道采用Cu-Cr催化剂,甘油分两步进行氢解反应,在200℃、200psi压力、80%甘油水溶液条件下,甘油首先通过脱水生成丙酮醇,然后加氢得丙二醇,1,2-丙二醇的收率达73%,但该催化剂使用的金属铬会造成环境污染。US5616817采用共沉淀法制备含钴、铜、锰和钼的多组分催化氢解甘油制取丙二醇,在制备催化剂的过程中加入无机酸以提高催化剂的机械性能。在反应温度240~280℃、氢压25~35MPa的条件下,甘油的转化率接近100%,1,2-丙二醇的选择性可以达到95%,此条件下对反应压力要求较高。CN4302464A利用含铜、铬、钡、硅及锰等组成的多组分负载催化剂,催化甘油氢解,几乎只生成1,2-丙二醇,但是催化剂的制备较为复杂。Compared with expensive noble metal catalysts, non-noble metals such as Cu, Ni, and Co have attracted more attention due to their low prices. Among them, Cu-based catalysts are suitable for the hydrogenolysis of glycerol to prepare 1,2- The mainstream of propylene glycol research: Low-pressurehydrogenolysisofglyceroltopropyleneglycol[J].AppliedCatalysisA:General,2005,281(1-2):225-231reported that Cu-Cr catalyst was used, and glycerol was hydrogenolyzed in two steps. 1. Under the condition of 80% glycerin aqueous solution, glycerin first generates acetol by dehydration, and then hydrogenates to obtain propylene glycol, and the yield of 1,2-propylene glycol reaches 73%, but the metal chromium used in this catalyst will cause environmental pollution. US5616817 adopts co-precipitation method to prepare multi-component catalytic hydrogenolysis of glycerol containing cobalt, copper, manganese and molybdenum to produce propylene glycol. In the process of preparing the catalyst, inorganic acid is added to improve the mechanical properties of the catalyst. Under the conditions of reaction temperature of 240-280°C and hydrogen pressure of 25-35MPa, the conversion rate of glycerin is close to 100%, and the selectivity of 1,2-propanediol can reach 95%. Under these conditions, the requirements for reaction pressure are relatively high. CN4302464A uses a multi-component supported catalyst composed of copper, chromium, barium, silicon and manganese to catalyze the hydrogenolysis of glycerol, and almost only produces 1,2-propanediol, but the preparation of the catalyst is relatively complicated.
总体上说,目前用于甘油氢解反应的贵金属及非贵金属催化剂通常制备成氧化物形式,且常需加入各种助剂以提高反应的选择性和稳定性,催化剂的制备复杂,重现性差;氧化物催化剂需在反应过程中原位还原以获得加氢活性,需要较高的还原温度,能耗高。因此开发一种采用制备简单、成本低廉的高效催化剂用于甘油氢解制备丙二醇,是生物柴油产业发展和甘油深加工领域的现实需求。Generally speaking, the noble metal and non-noble metal catalysts currently used in the hydrogenolysis of glycerol are usually prepared in the form of oxides, and often need to add various additives to improve the selectivity and stability of the reaction. The preparation of the catalyst is complicated and the reproducibility is poor. ; The oxide catalyst needs to be reduced in situ in the reaction process to obtain hydrogenation activity, which requires a higher reduction temperature and high energy consumption. Therefore, the development of a high-efficiency catalyst with simple preparation and low cost for the hydrogenolysis of glycerol to produce propylene glycol is a realistic demand for the development of the biodiesel industry and the deep processing of glycerin.
发明内容Contents of the invention
本发明采用酸功能化杂多类离子液体[HMIM]3PW12O40作为催化脱水中心,商品RaneyNi做为催化加氢中心,耦合成双功能复合催化剂,在间歇式反应器中氢解甘油制备1,2-丙二醇。具有甘油氢解过程中反应步骤简单,后处理方便等优点。The present invention adopts acid-functionalized heteromulti-type ionic liquid [HMIM] 3 PW 12 O 40 as the catalytic dehydration center, commercial RaneyNi as the catalytic hydrogenation center, coupled into a dual-functional composite catalyst, and hydrogenolyzes glycerin in a batch reactor to prepare 1,2-Propanediol. The method has the advantages of simple reaction steps in the hydrogenolysis process of glycerol, convenient post-treatment and the like.
本发明的目的是提供一种价格低廉、制备简单、无需高温还原、操作条件温和易分离的双功能复合催化剂应用于甘油氢解制备1,2-丙二醇的方法。The purpose of the present invention is to provide a method for preparing 1,2-propanediol by hydrogenolysis of glycerol, which is a low-cost, simple preparation, no high-temperature reduction, mild operating conditions and easy separation of bifunctional composite catalysts.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
本发明技术方案中所述的复合催化剂催化氢解甘油制备1,2-丙二醇的方法在间歇式高压釜反应器中进行,原料为甘油水溶液:The method for preparing 1,2-propanediol by the composite catalyst catalytic hydrogenolysis of glycerol described in the technical solution of the present invention is carried out in a batch-type autoclave reactor, and the raw material is glycerin aqueous solution:
在75mL不锈钢高压釜间歇式反应器中,加入20g40%甘油水溶液,以及双功能复合催化剂[HMIM]3PW12O40(0.2mmol)/RaneyNi(0.3g),用氮气置换空气三次,再用氢气置换氮气三次后,充入氢气至初试压力为6MPa,磁力搅拌下加热至230℃下反应11h。反应结束后,双功能复合催化剂用离心倾析的方法分离并直接循环使用。In a 75mL stainless steel autoclave batch reactor, add 20g of 40% glycerol aqueous solution, and bifunctional composite catalyst [HMIM] 3 PW 12 O 40 (0.2mmol)/RaneyNi (0.3g), replace the air with nitrogen three times, and then replace it with hydrogen After replacing the nitrogen three times, fill it with hydrogen until the initial test pressure is 6MPa, and heat to 230°C for 11 hours under magnetic stirring. After the reaction, the bifunctional composite catalyst is separated by centrifugal decantation and directly recycled.
上述技术方案中所述的双功能复合催化剂[HMIM]3PW12O40/RaneyNi,其制备方法为:The bifunctional composite catalyst [HMIM] 3 PW 12 O 40 /RaneyNi described in the above-mentioned technical scheme, its preparation method is:
[HMIM]3PW12O40/RaneyNi催化剂是通过在水溶液中沉淀的方式制备出[HMIM]3PW12O40,再以简单混合的方式与商品RaneyNi耦合制备的。其中酸功能化杂多类离子液体[HMIM]3PW12O40的制备是采用磷钨酸和N-甲基咪唑为原料,室温搅拌条件下将三倍物质的量N-甲基咪唑滴加到磷钨酸水溶液中,滴加完毕后继续室温反应24h,经抽滤、洗涤、干燥,得到[HMIM]3PW12O40白色固体。将[HMIM]3PW12O40与商品RaneyNi按照0.15gRaneyNi/mmol[HMIM]3PW12O40的比例混合即得双功能复合催化剂。[HMIM] 3 PW 12 O 40 /RaneyNi catalyst is prepared by precipitating [HMIM] 3 PW 12 O 40 in aqueous solution, and then coupled with commercial RaneyNi by simple mixing. Among them, the preparation of acid-functionalized heteromulti-type ionic liquid [HMIM] 3 PW 12 O 40 is to use phosphotungstic acid and N-methylimidazole as raw materials, and add three times the amount of N-methylimidazole dropwise under stirring at room temperature Add it to the aqueous solution of phosphotungstic acid, continue to react at room temperature for 24 hours after the dropwise addition, and filter, wash and dry to obtain [HMIM] 3 PW 12 O 40 white solid. Mix [HMIM] 3 PW 12 O 40 with commercial RaneyNi at a ratio of 0.15g RaneyNi/mmol [HMIM] 3 PW 12 O 40 to obtain a bifunctional composite catalyst.
上述技术方案中所述的复合催化剂在使用前无需经活化预处理。The composite catalyst described in the above technical scheme does not need to be activated and pretreated before use.
本发明所制备的双功能复合催化剂制备方法简单,以在反应体系中具有“高温溶解,低温析出”性能的酸功能杂多类离子液体[HMIM]3PW12O40作为催化脱水中心,活性高、成本低、无需高温还原的商品RaneyNi为加氢催化中心,通过简单混合的方法制备。克服了使用贵金属及非贵金属氧化物类催化剂成本较高,制备复杂,使用条件苛刻等缺点。该催化剂在甘油氢解反应中表现出良好的催化活性和稳定性,反应条件较为温和,工艺简单,产物易于分离,为甘油催化氢解制备1,2-丙二醇提供一条新的有效途径。The preparation method of the bifunctional composite catalyst prepared by the present invention is simple, and the acid-functional heteromulti-type ionic liquid [HMIM] 3 PW 12 O 40 with the performance of "high temperature dissolution, low temperature precipitation" in the reaction system is used as the catalytic dehydration center, and the activity is high The commodity RaneyNi, which is low in cost and does not require high temperature reduction, is a hydrogenation catalytic center and is prepared by a simple mixing method. It overcomes the disadvantages of using noble metal and non-noble metal oxide catalysts, such as high cost, complicated preparation and harsh use conditions. The catalyst shows good catalytic activity and stability in the hydrogenolysis of glycerol, the reaction conditions are relatively mild, the process is simple, and the product is easy to separate. It provides a new and effective way for the catalytic hydrogenolysis of glycerol to prepare 1,2-propanediol.
具体实施方法Specific implementation method
下面就具体实施实例对本发明方法进一步说明。The method of the present invention will be further described below with regard to specific implementation examples.
实施例1Example 1
催化剂制备:Catalyst preparation:
在三口烧瓶(100mL)中加入磷钨酸14.4g(0.005mol),移入15mL去离子水使其完全溶解,磁力搅拌滴加1.23g(0.015mol)N-甲基咪唑,控制在30min内滴加完毕后室温反应24h,抽滤、清洗、干燥,所得白色固体即为[HMIM]3PW12O40。在氢解反应前,将[HMIM]3PW12O40与商品RaneyNi按照0.15gRaneyNi/mmol[HMIM]3PW12O40的比例直接混合加入反应器,即得双功能复合催化剂。Add 14.4g (0.005mol) of phosphotungstic acid into a three-necked flask (100mL), transfer 15mL of deionized water to dissolve it completely, add 1.23g (0.015mol) of N-methylimidazole dropwise under magnetic stirring, and add dropwise within 30min After completion of the reaction at room temperature for 24 hours, suction filtration, washing and drying, the resulting white solid is [HMIM] 3 PW 12 O 40 . Before the hydrogenolysis reaction, [HMIM] 3 PW 12 O 40 and commercial RaneyNi were directly mixed into the reactor at a ratio of 0.15gRaneyNi/mmol [HMIM] 3 PW 12 O 40 to obtain a bifunctional composite catalyst.
甘油氢解反应:Glycerol hydrogenolysis reaction:
采用75mL间歇式高压釜反应器,加入20g40%甘油水溶液以及0.2mmolUsing a 75mL batch autoclave reactor, add 20g of 40% glycerol aqueous solution and 0.2mmol
[HMIM]3PW12O40/0.3gRaneyNi复合催化剂,用氮气置换空气三次,再用氢气置换氮气三次,充入氢气至初试压力为6MPa,磁力搅拌下加热到230℃下反应11h。[HMIM] 3 PW 12 O 40 /0.3g RaneyNi composite catalyst, replace the air with nitrogen three times, then replace the nitrogen with hydrogen three times, fill in hydrogen to the initial test pressure of 6MPa, and heat to 230°C for 11 hours under magnetic stirring.
反应结束后,采用离心倾析的方式将液态混合物和固态催化剂简单分离。产物混合物取样后做气相色谱分析,所得甘油的转化率为83.3%,1,2-丙二醇选择性为57.3%;催化剂无需处理可直接重复使用,五次重复使用后甘油转化率和1,2-丙二醇仍分别可达76.9%和50.7%。After the reaction, the liquid mixture and the solid catalyst are simply separated by centrifugal decantation. The product mixture was sampled and analyzed by gas chromatography. The conversion rate of glycerol was 83.3%, and the selectivity of 1,2-propanediol was 57.3%. Propylene glycol is still up to 76.9% and 50.7% respectively.
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