CN103921381B - Nonmetallic carrier roller cast process units - Google Patents
Nonmetallic carrier roller cast process units Download PDFInfo
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- CN103921381B CN103921381B CN201410119166.5A CN201410119166A CN103921381B CN 103921381 B CN103921381 B CN 103921381B CN 201410119166 A CN201410119166 A CN 201410119166A CN 103921381 B CN103921381 B CN 103921381B
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- speed chain
- double
- chain machine
- casting mold
- carrying roller
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- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000005266 casting Methods 0.000 claims abstract description 104
- 238000007711 solidification Methods 0.000 claims abstract description 14
- 230000008023 solidification Effects 0.000 claims abstract description 14
- 239000000047 product Substances 0.000 claims description 29
- 238000009835 boiling Methods 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 7
- 239000011265 semifinished product Substances 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000010792 warming Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 13
- 239000007788 liquid Substances 0.000 description 9
- 238000009413 insulation Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of nonmetallic carrier roller cast process units, comprise casting machine, carrying roller casting mold, working plate, U-shaped solidification case, mechanical hand, Electrohydraulic push rod, product conveying double-speed chain machine, incubator, and the input double-speed chain machine of head and the tail connection successively, the first turning double-speed chain machine, output double-speed chain machine and the second turning double-speed chain machine; Input double-speed chain machine, the first turning double-speed chain machine become the U-shaped transfer passage of U-shaped solidification case inside with exporting double-speed chain mechanism; Casting machine is arranged on the input port place of input double-speed chain machine, carrying roller casting mold comprises cylindrical shell and die cap, the base of mechanical hand is arranged at the output port place exporting double-speed chain machine, the side of the second turning double-speed chain machine arranges described Electrohydraulic push rod, second turning double-speed chain machine opposite side arranges described product conveying double-speed chain machine, the input port of product conveying double-speed chain machine is just to Electrohydraulic push rod, and the output port of product conveying double-speed chain machine connects incubator.
Description
Technical field
The present invention relates to nonmetallic carrier roller production technical field, refer to a kind of nonmetallic carrier roller cast process units especially.
Background technology
Support roller for belt machine is the critical piece in belt feeder, is also consumable accessory, and traditional carrying roller is steel carrying roller, but steel carrying roller exists the defects such as quality is heavy, drum surface is wear-resisting not; More existing nonmetallic carrier rollers, can solve the above-mentioned defect of steel carrying roller, but its manufacture craft is comparatively complicated, production efficiency is low and production cost is high; Therefore, research one can be enhanced productivity, and can reduce again production cost, ensure that the process units of product quality is extremely urgent.
Summary of the invention
In view of this, the object of the invention is to propose a kind of nonmetallic carrier roller cast process units, can realize automation, without the need to manual operation, thus it is high to reach efficiency, and precision is good, the effect that cost is low.
Based on above-mentioned purpose nonmetallic carrier roller cast provided by the invention process units, comprise casting machine, carrying roller casting mold, working plate, U-shaped solidification case, mechanical hand, Electrohydraulic push rod, product conveying double-speed chain machine, incubator, and the input double-speed chain machine of head and the tail connection successively, the first turning double-speed chain machine, output double-speed chain machine and the second turning double-speed chain machine;
Described input double-speed chain machine, the first turning double-speed chain machine become the U-shaped transfer passage of U-shaped solidification case inside with exporting double-speed chain mechanism; Described casting machine is arranged on the input port place of input double-speed chain machine, described carrying roller casting mold comprises cylindrical shell and die cap, the base of described mechanical hand is arranged at the output port place exporting double-speed chain machine, the side of described second turning double-speed chain machine arranges described Electrohydraulic push rod, second turning double-speed chain machine opposite side arranges described product conveying double-speed chain machine, the input port of described product conveying double-speed chain machine is just to described Electrohydraulic push rod, and the output port of described product conveying double-speed chain machine connects described incubator;
The semi-finished product of described nonmetallic carrier roller are sent in the working plate with carrying roller casting mold cylindrical shell at described input double-speed chain machine input port place, by mechanical hand, carrying roller casting mold die cap is covered on carrying roller casting mold cylindrical shell and after automatically being poured into a mould carrying roller casting mold by casting machine, along described U-shaped transfer passage conveying with the working plate of carrying roller casting mold and through U-shaped solidification case solidification, the carrying roller casting mold solidified is transported to the second turning double-speed chain machine, by mechanical hand carrying roller casting mold die cap taken off and deliver to carrying roller casting mold cylindrical shell next to be closed, the finished product of nonmetallic carrier roller is released and is delivered on product conveying double-speed chain machine by the Electrohydraulic push rod of the second turning double-speed chain machine side from carrying roller casting mold cylindrical shell, the described incubator of final feeding.
In some embodiments, the input port place of described input double-speed chain machine is provided with the first stopper moving up and down, when carrying roller casting mold die cap covers on carrying roller casting mold cylindrical shell by mechanical hand and when casting machine is poured into a mould carrying roller casting mold, for stopping the advance of the working plate with carrying roller casting mold.
In some embodiments, described second turning double-speed chain machine is just provided with the second stopper moving up and down to the position of Electrohydraulic push rod, when carrying roller casting mold die cap takes off by mechanical hand and when Electrohydraulic push rod carries out the demoulding to the nonmetallic carrier roller in carrying roller casting mold, for stopping the advance of the working plate with carrying roller casting mold.
In some embodiments, described carrying roller casting mold cylindrical shell comprises the open end at barrel and cylindrical shell two ends, and on the barrel of described carrying roller casting mold cylindrical shell, described two open end places are provided with locking bed; The side of described barrel is provided with the funnel trough running through barrel, and the wider opening of funnel trough is outside barrel, and the narrower opening of funnel trough is inside barrel; Described die cap comprises lid, and when pouring into a mould, described lid is from the open end closed cylinder at cylindrical shell two ends; Be provided with detent mechanism in the central area of lid medial surface, position for during closed cylinder; Be provided with two torque springs outside described cover edge, the side of each torque spring connects tight locking button, and opposite side connects handle of uncapping, and handle of uncapping drives tight locking button by torque spring; During cast, described tight locking button and the mutual fastening of locking bed.
In some embodiments, the Reinforced Hoop around barrel is provided with outside described cylindrical shell; Described tight locking button comprises locking discount, tight locking button arm, and the first end of tight locking button connects tight locking button arm, and the other end is when pouring into a mould and the mutual fastening of locking bed.
In some embodiments, the edge near lid is provided with two symmetrical recesses, and described locking discount is relative with the opening of recess; Compression spring is provided with in described recess; Between described die cap central point and recess, be provided with circle shape groove, in described groove, be provided with sealing ring; Described detent mechanism comprises incorgruous tapering, directed cylindrical, and incorgruous tapering one end is narrower, and the other end is wider, and a wider end face connects with directed cylindrical.
In some embodiments, described funnel trough length is identical with barrel length; Be provided with funnel end cap outside the edge of the lid of described die cap, the area of described funnel end cap is more than or equal to the cross-sectional area of described funnel trough.
In some embodiments, described incubator comprises the casing of hollow, and each outer surface of described casing all arranges warming plate, and the inwall of described casing arranges multiple electric boiling plate; The top inlet porting of a described casing sidewall, described porch is arranged can the door curtain of switch; The bottom of another sidewall relative with the sidewall arranging described entrance arranges outlet, and described exit is arranged can the slotting door of switch; Described box house is from top to bottom crisscross arranged multiple downward-sloping supporting plate, nonmetallic carrier roller finished product is entered after in described casing by described entrance, is rolled into described outlet downwards successively along described multiple supporting plate.
In some embodiments, also comprise and be arranged on described slotting door place and the rotating disk be connected with external motor, described rotating disk arranges pusher dog, described slotting door arranges shifting block; Motor drives pusher dog described in described driven by rotary disc to rotate, and drives described slotting door to rise and make it open after described pusher dog contacts with described shifting block; Described pusher dog continues to rotate and after leaving described shifting block, described slotting door gravitate whereabouts and closing.
In some embodiments, be also provided with one in described porch and downward-sloping enter guide plate, described in enter guide plate and be connected with the described supporting plate being positioned at the top, roll into described casing smoothly for making nonmetallic carrier roller; Described door curtain and described casing hinged; Also be provided with one in described exit and downward-sloping go out guide plate, described in go out guide plate and be connected with the described supporting plate being positioned at bottom, roll out described casing smoothly for making nonmetallic carrier roller; Described cabinet wall between any two adjacent described supporting plates all arranges a sidewall electric boiling plate; The bottom of described cabinets cavity arranges a bottom electrical heating plate.
As can be seen from above, nonmetallic carrier roller cast process units provided by the invention, by the setting of operating mechanism all linked with one another, achieve fully-automatic production mode, without the need to manual operation, thus it is high to reach efficiency, and precision is good, the effect that cost is low.
Further, described nonmetallic carrier roller cast process units adopts special carrying roller casting mold, comprises cylindrical shell and lid, when pouring into a mould, liquid castable material, at cylindrical shell two ends, is poured in the funnel trough of barrel by cover cap, and liquid forms carrying roller skin after heat preservation and solidify; Not only cast conveniently also can solve die-filling, the demoulding, sealing, and exhaust and removing are watered, the problem of rising head, burr, therefore, it is possible to enhance productivity, improve quality, reduce costs.
Preferably, described nonmetallic carrier roller cast process units adopts special incubator, in nonmetallic carrier roller manufacture process, completes the insulation operation of nonmetallic carrier roller after cast cured explosive, can with the good collaborative work of existing nonmetallic carrier roller production line, enhance productivity.
Accompanying drawing explanation
Fig. 1 is the structural representation of nonmetallic carrier roller provided by the invention cast process units embodiment;
Fig. 2 is the perspective view of nonmetallic carrier roller provided by the invention cast process units embodiment middle idler roller casting mold cylindrical shell;
Fig. 3 is the top view of nonmetallic carrier roller provided by the invention cast process units embodiment middle idler roller casting mold cylindrical shell;
Fig. 4 is the front view of nonmetallic carrier roller provided by the invention cast process units embodiment middle idler roller casting mold cylindrical shell;
Fig. 5 is the sectional view of nonmetallic carrier roller provided by the invention cast process units embodiment middle idler roller casting mold die cap;
Fig. 6 is the structural representation that the basipetal direction from Fig. 5 of nonmetallic carrier roller provided by the invention cast process units embodiment middle idler roller casting mold die cap carries out observing;
Fig. 7 is the common structure schematic diagram after nonmetallic carrier roller provided by the invention cast process units embodiment middle idler roller casting mold cylindrical shell and die cap fasten;
Fig. 8 is the structural representation of incubator in nonmetallic carrier roller provided by the invention cast process units embodiment.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly understand, below in conjunction with specific embodiment, and with reference to accompanying drawing, the present invention is described in more detail.
It should be noted that, in the embodiment of the present invention, the statement of all uses " first " and " second " is all the parameters in order to the entity or non-equal distinguishing two same names non-equal, visible " first " " second " convenience only in order to state, should not be construed as the restriction to the embodiment of the present invention, subsequent embodiment illustrates no longer one by one to this.
With reference to accompanying drawing 1, it is the structural representation of nonmetallic carrier roller cast process units embodiment provided by the invention.
Described nonmetallic carrier roller cast process units, comprise casting machine 107, carrying roller casting mold (with reference to accompanying drawing 2-7), working plate 105, U-shaped solidification case 101, mechanical hand 106, Electrohydraulic push rod 108, product conveying double-speed chain machine 112, incubator 113, and input double-speed chain machine 102, the first turning double-speed chain machine 103 of head and the tail connection successively, output double-speed chain machine 104 and the second turning double-speed chain machine 111;
Described input double-speed chain machine 102, first turning double-speed chain machine 103 and output double-speed chain machine 104 form the U-shaped transfer passage of U-shaped solidification case 101 inside, described casting machine 107 is arranged on the input port place of input double-speed chain machine 102, described carrying roller casting mold comprises cylindrical shell 200 and die cap 300 (with reference to accompanying drawing 2-7), the base of described mechanical hand 106 is arranged at the output port place exporting double-speed chain machine 104, the side of described second turning double-speed chain machine 111 arranges described Electrohydraulic push rod 108, second turning double-speed chain machine 111 opposite side arranges described product conveying double-speed chain machine 112, the input port of described product conveying double-speed chain machine 112 is just to described Electrohydraulic push rod 108, the output port of described product conveying double-speed chain machine 112 connects described incubator 113,
The semi-finished product of described nonmetallic carrier roller are sent in the working plate 105 with carrying roller casting mold cylindrical shell 200 at described input double-speed chain machine 102 input port place, by mechanical hand 106, carrying roller casting mold die cap 300 is covered on carrying roller casting mold cylindrical shell 200 and after automatically being poured into a mould carrying roller casting mold by casting machine 107, carry the working plate 105 with carrying roller casting mold along described U-shaped transfer passage and solidify through U-shaped solidification case 101, the carrying roller casting mold solidified is transported to the second turning double-speed chain machine 111, by mechanical hand 106 carrying roller casting mold die cap 300 taken off and deliver to carrying roller casting mold cylindrical shell 200 next to be closed, the finished product 114 of nonmetallic carrier roller is released and is delivered on product conveying double-speed chain machine 112 by the Electrohydraulic push rod 108 of the second turning double-speed chain machine 111 side from carrying roller casting mold cylindrical shell 200, the described incubator 113 of final feeding.
Preferably, the input port place of described input double-speed chain machine 102 is provided with the first stopper 110 moving up and down, when carrying roller casting mold die cap 300 covers on carrying roller casting mold cylindrical shell 200 by mechanical hand 106 and when casting machine 107 pairs of carrying roller casting molds are poured into a mould, for stopping the advance of the working plate 105 with carrying roller casting mold.Described second turning double-speed chain machine 111 is just provided with the second stopper 109 moving up and down to the position of Electrohydraulic push rod 108, when nonmetallic carrier roller finished product when carrying roller casting mold die cap 300 takes off by mechanical hand 106 and in Electrohydraulic push rod 108 pairs of carrying roller casting molds carries out the demoulding, for stopping the advance of the working plate 105 with carrying roller casting mold.
Particularly, by reference to the accompanying drawings 1, the course of work of described nonmetallic carrier roller cast process units is as follows:
Step 1: fall the first stopper 110, stop the advance of ready carrying roller casting mold cylindrical shell 200 (with reference to accompanying drawing 2-4), on the working plate 105 nonmetallic carrier roller semi-finished product being delivered to the some B place on input double-speed chain machine 102 from an A in ready carrying roller casting mold cylindrical shell 200;
Step 2: by mechanical hand 106, unload from a H two carrying rollers are poured into a mould die cap 300 (with reference to accompanying drawing 5 and 6) and deliver to a B, and lid is on the carrying roller casting mold cylindrical shell 200 at this place, thus form the carrying roller casting mold closed;
Step 3: by inductor to casting machine 107 signal, casting machine 107 is poured into a mould the carrying roller casting mold at this place automatically;
Step 4: after casting complete, lifts the first stopper 110, the working plate 105 with the carrying roller casting mold poured into a mould is transmitted along input double-speed chain machine 102, enters U-shaped solidification case 101 from a C;
Step 5: as point of arrival D, first turning double-speed chain machine 103 upwards uplifting tooling plate 105, an E place is delivered to working plate 105, then the first turning double-speed chain machine 103 falls, working plate 105 is fallen and exports on double-speed chain machine 104, and move along exporting double-speed chain machine 104 to a F, point of arrival G always;
Step 6: the second turning double-speed chain machine 111 upwards uplifting tooling plate 105, and move to a H place with working plate 105, fall the second stopper 109, under the stop of the second stopper 109, the working plate 105 with the carrying roller casting mold poured into a mould is parked in a H place;
Step 7: mechanical hand 106 reaches a H place, opens the carrying roller at the carrying roller casting mold two ends of having poured into a mould cast die cap 300, and takes two carrying roller cast die caps 300 to a some B place, covers the two ends into another carrying roller casting mold;
Step 8: Electrohydraulic push rod 108 driven forward, is pushed to the nonmetallic carrier roller finished product 114 in carrying roller casting mold cylindrical shell 200 on product conveying double-speed chain machine 112, and nonmetallic carrier roller finished product 114 is sent into incubator 113;
Step 9: after Electrohydraulic push rod 108 is regained, second stopper 109 upwards lifts, working plate 105 and the carrying roller casting mold cylindrical shell 200 of unsnatching nonmetallic carrier roller finished product 114 are delivered to a B place by the second turning double-speed chain machine 111, then, second turning double-speed chain machine 111 falls the some B place making working plate 105 be parked in input double-speed chain machine 102, then gets back to step 1 again.
As can be seen from above, nonmetallic carrier roller cast process units provided by the invention, by the setting of operating mechanism all linked with one another, achieve fully-automatic production mode, without the need to manual operation, thus it is high to reach efficiency, and precision is good, the effect that cost is low.
Further, with reference to accompanying drawing 2 to accompanying drawing 7, be respectively the perspective view of nonmetallic carrier roller provided by the invention cast process units embodiment middle idler roller casting mold cylindrical shell, top view and front view, the sectional view of carrying roller casting mold die cap and from Fig. 5 basipetal direction carry out the structural representation observed; And carrying roller casting mold cylindrical shell and die cap fasten after common structure schematic diagram.
Described carrying roller casting mold, comprise carrying roller cast cylindrical shell 200 and for pouring into a mould time close carrying roller cast cylindrical shell 200 carrying roller cast die cap 300.
Described carrying roller casting mold cylindrical shell 200 comprises the open end 205 at barrel 201 and cylindrical shell 200 two ends, and on the barrel 201 of described carrying roller casting mold cylindrical shell 200, described two open end 205 places are provided with locking bed 203; Preferably, on whole barrel 201, be provided with four locking beds 203 altogether, the barrel 201 near each open end 205 is provided with two locking beds 203.Be provided with the funnel trough 202 running through barrel 201 in the side of described barrel 201, the wider opening of funnel trough 202 is outside barrel 201, and the narrower opening of funnel trough 202 is inside barrel 201; When pouring into a mould, wider opening up of funnel trough 202.Preferably, described funnel trough 6 length is identical with barrel 2 length.
Described die cap 300 comprises lid 301, and when pouring into a mould, described lid 301 is from open end 205 closed cylinder 200 at cylindrical shell 200 two ends; Detent mechanism is provided with, for positioning during closed cylinder 200 in the central area of lid 301 medial surface; Be provided with two torque springs 305 outside described lid 301 edge, the side of each torque spring 305 connects tight locking button 302, and opposite side connects handle 306 of uncapping, and handle 306 of uncapping drives tight locking button 302 by torque spring 305; During cast, described tight locking button 302 and locking bed 203 fastening mutually.
Optionally, be provided with the Reinforced Hoop 204 around barrel 201 outside described barrel 201, Reinforced Hoop 204 is for reinforcing the periphery of barrel 201.Described tight locking button 302 comprises locking discount 303, tight locking button arm 304; Locking discount 303 one end connects tight locking button arm 304, and the other end is the mutual fastening with locking bed 203 when pouring into a mould.
Preferably, the edge near lid 301 is provided with two symmetrical recesses 307, and described locking discount 303 is relative with the opening of recess 307; Compression spring 309 is provided with in described recess 307.
Optionally, between described die cap 300 central point and recess 307, be provided with circle shape groove 308, in described groove 308, be provided with sealing ring; Described sealing ring flushes with the opening of groove 308 side, and opposite side protrudes outside the opposite side opening of groove 308, a little more than the medial surface of lid 301.
Preferably, described detent mechanism comprises incorgruous tapering 311, directed cylindrical 312, and incorgruous tapering 311 one end is narrower, and the other end is wider, and a wider end face connects with directed cylindrical 312.
Optionally, be provided with funnel end cap 313 outside the edge of the lid 301 of described die cap 300, the area of described funnel end cap 313 is more than or equal to the cross-sectional area of described funnel trough 202; Funnel end cap 313, for sealing funnel trough 202 when pouring into a mould from two ends, prevents liquid castable material from flowing out funnel trough 202 from two ends.
2 to accompanying drawing 7 by reference to the accompanying drawings, before casting, first the bearing block 314 in nonmetallic carrier roller semi-finished product is loaded in carrying roller internal layer 315, the nonmetallic carrier roller semi-finished product of the bearing block 314 packaged and carrying roller internal layer 315 are put into cylindrical shell 200, two die caps 300 is placed on and two of cylindrical shell 200 positions that open end 205 is corresponding respectively simultaneously; The endoporus 317 of the bearing block 314 be introduced into by the incorgruous tapering 311 of the detent mechanism on die cap 300 positions, and when locating cylindrical 312 and entering bearing block 314 endoporus 317, location completes; Move handle 306 of uncapping, make locking discount 303 and locking bed 203 fastening mutually, soft seal circle seals the outer face of bearing block 314 and the open end 205 of cylindrical shell 200 simultaneously, and funnel end cap 313 blocks from the two ends of funnel trough 202.
Then in funnel trough 202, liquid castable material is poured into, length due to whole funnel trough 202 is longer and liquid castable material has good mobility, so the opening of funnel trough 202 both can be cast gate also can be rising head, while the mobility keeping liquid castable material, in time the gas between barrel 201 and carrying roller internal layer 315 can be discharged simultaneously, guarantee casting quality.Space 316 between barrel 201 and carrying roller internal layer 315 finally can be filled up by liquid castable material, and after overcuring and insulation, space 316 finally becomes carrying roller skin.Finally promote to uncap handle 306, tight locking button 302 is opened, and under the thrust of two compression springs 309, die cap 300 flicks to cylindrical shell 200 both sides.
Further, with reference to accompanying drawing 8, it is the structural representation of incubator in nonmetallic carrier roller cast process units embodiment provided by the invention.
Described nonmetallic carrier roller incubator 113 (with reference to accompanying drawing 1), comprise the casing 401 of hollow, each outer surface of described casing 401 all arranges warming plate 402, and the inwall of described casing 401 arranges multiple electric boiling plate; The top inlet porting of described casing 401 1 sidewalls, described porch is arranged can the door curtain 403 of switch; The bottom of another sidewall relative with the sidewall arranging described entrance arranges outlet, and described exit is arranged can the slotting door 404 of switch; Described casing 401 inside is from top to bottom crisscross arranged multiple downward-sloping supporting plate 405, nonmetallic carrier roller is entered after in described casing 401 by described entrance, is rolled into described outlet downwards successively along described multiple supporting plate 405.
Described product conveying double-speed chain machine 112 is sent to nonmetallic carrier roller incubator 113 by needing the nonmetallic carrier roller finished product carrying out isothermal holding, casing 401 is entered inner by incubator entrance, roll downwards along downward-sloping supporting plate 405, successively after multiple described supporting plate 405 be crisscross arranged, rolled out by outlet, generally being provided with the container for holding nonmetallic carrier roller or transport instrument in exit, being transported to follow-up process equipment to complete production.
Preferably, the porch of the casing 401 of described nonmetallic carrier roller incubator is also provided with one and downward-sloping enters guide plate 409, described in enter guide plate 409 and be connected with the described supporting plate 405 being positioned at the top, roll into described casing 401 smoothly for making nonmetallic carrier roller.Further, described door curtain 403 is hinged with described casing 401.Entering guide plate 409 carries double-speed chain machine 112 to be connected with the product of front and continued, and nonmetallic carrier roller gravitate rolls in casing 401 along the downward-sloping guide plate 409 that enters, and by further push door curtain 403 rolls into casing 401 in after contacting with door curtain 403.Nonmetallic carrier roller rolls into after in casing 401, and door curtain 403 swings back original position by under gravitate, to ensure the heat insulation effect in casing 401.
Optionally, described incubator also comprises one and is arranged on described slotting door 404 place and the rotating disk 406 be connected with external motor, described rotating disk 406 arranges pusher dog 407, described slotting door 404 arranges shifting block 408; Motor drives described rotating disk 406 to drive described pusher dog 407 to rotate, and described pusher dog 407 contacts the described slotting door 404 of rear drive and rises and make it open with described shifting block 408; Described pusher dog 407 continues to rotate and after leaving described shifting block 408, described slotting door 404 gravitate whereabouts and closing.Slotting door 404 is in closed condition time initial, after nonmetallic carrier roller is rolled to exit, the stop being subject to slotting door 404 is parked in this place; Rotating disk 406 drives pusher dog 407 to rotate, and pusher dog 407 will contact with shifting block 408 in rotary course, and promotes shifting block 408 and make slotting door 404 rise to open mode, and nonmetallic carrier roller will roll out casing 401 from outlet and enter follow up device.
Further, be also provided with one in casing 401 exit and downward-sloping go out guide plate 410, described in go out guide plate 410 and be connected with the described supporting plate 405 being positioned at bottom, roll out described casing 401 smoothly for making nonmetallic carrier roller.
Multiple electric boiling plates that the warming plate 402 that described nonmetallic carrier roller incubator is arranged by each outer surface of casing 401 and casing 401 inwall are arranged complete the insulating process of nonmetallic carrier roller.Concrete, described casing 401 inwall between any two adjacent described supporting plates 405 all arranges a sidewall electric boiling plate 411, the bottom of casing 401 inner chamber arranges a bottom electrical heating plate 412, make at nonmetallic carrier roller in the process rolled down one by one along multiple supporting plate 405, roughly the same temperature can be had, to ensure heat insulation effect in any region reached.
It is important to note that the setting position of electric boiling plate and quantity are not unique, two adjustment can be needed according to the use of reality.Such as, four casing 401 intracavity sidewalls between any two adjacent described supporting plates 405 all arrange electric boiling plate.
In conjunction with the preferred embodiments of the present invention also with reference to figure 8, the detailed process that nonmetallic carrier roller incubator completes insulation is as follows:
When needing the nonmetallic carrier roller of insulation to be delivered to entrance by product conveying double-speed chain machine 112, under gravity, nonmetallic carrier roller rolls down along entering guide plate 409, enter casing 401 pushing door curtain 403 open, and successively along the downward rolling slowly of multiple supporting plate 405, be rolled into out guide plate 410 through bottom one block of supporting plate 405, and be subject to closing the stop of slotting door 404 and be parked in current location.Then, follow-up nonmetallic carrier roller one by one enter casing 401, make every block supporting plate 405 all stop full nonmetallic carrier roller, and when the nonmetallic carrier roller stopped is about to be fully parked with to entrance, starts the rotating disk 406 in exit, make it drive pusher dog 407 to rotate.In rotary course, pusher dog 407 contacts shifting block 408 and is upwards passed by slotting door 404 by promoting shifting block 408, and now first nonmetallic carrier roller in exit loses the stop of slotting door 404, enters follow up device under gravity to outer rolling.When pusher dog 407 upwards forwards certain angle to, pusher dog 407 will be separated from shifting block 408, insert door 404 slide downward under gravity, come back to closed condition and just block a rear nonmetallic carrier roller.Rotating disk 406 continue rotation slowly when pusher dog 407 makes a circle again push shifting block 408 time, (being transferred to the time entering casing with next carrying roller the time that dial rotation one is enclosed identical) is inserted door 404 and is moved up again, second nonmetallic carrier roller rolls out again casing 401, repeatedly carries out like this.A nonmetallic carrier roller is often rolled in porch, and outlet just rolls out a nonmetallic carrier roller, thus achieves and reach the automatic outlet of nonmetallic carrier roller after temperature retention time.
Because conventional nonmetallic carrier roller diameter is different, when successively carrying out heat retaining operation to the nonmetallic carrier roller of two batches of different sizes, the rotating speed of variable-frequency motor of rotating disk 406 or the length of shifting block 408 is driven to adjust the opening time of slotting door 404 by adjustment, a nonmetallic carrier roller is often rolled in porch, and outlet just rolls out the process of a nonmetallic carrier roller.
As can be seen from above, nonmetallic carrier roller cast process units provided by the invention, by the setting of operating mechanism all linked with one another, achieve fully-automatic production mode, without the need to manual operation, thus it is high to reach efficiency, and precision is good, the effect that cost is low.
Further, described nonmetallic carrier roller cast process units adopts special carrying roller casting mold, comprises cylindrical shell and lid, when pouring into a mould, liquid castable material, at cylindrical shell two ends, is poured in the funnel trough of barrel by cover cap, and liquid forms carrying roller skin after heat preservation and solidify; Not only cast conveniently also can solve die-filling, the demoulding, sealing, and exhaust and removing are watered, the problem of rising head, burr, therefore, it is possible to enhance productivity, improve quality, reduce costs.
Preferably, described nonmetallic carrier roller cast process units adopts special incubator, in nonmetallic carrier roller manufacture process, completes the insulation operation of nonmetallic carrier roller after cast cured explosive, can with the good collaborative work of existing nonmetallic carrier roller production line, enhance productivity.
Those of ordinary skill in the field are to be understood that: the foregoing is only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a nonmetallic carrier roller cast process units, comprise casting machine, carrying roller casting mold, it is characterized in that, also comprise: working plate, U-shaped solidification case, mechanical hand, Electrohydraulic push rod, product conveying double-speed chain machine, incubator, and the input double-speed chain machine of head and the tail connection successively, the first turning double-speed chain machine, output double-speed chain machine and the second turning double-speed chain machine;
Described input double-speed chain machine, the first turning double-speed chain machine become the U-shaped transfer passage of U-shaped solidification case inside with exporting double-speed chain mechanism; Described casting machine is arranged on the input port place of input double-speed chain machine, described carrying roller casting mold comprises cylindrical shell and die cap, the base of described mechanical hand is arranged at the output port place exporting double-speed chain machine, the side of described second turning double-speed chain machine arranges described Electrohydraulic push rod, second turning double-speed chain machine opposite side arranges described product conveying double-speed chain machine, the input port of described product conveying double-speed chain machine is just to described Electrohydraulic push rod, and the output port of described product conveying double-speed chain machine connects described incubator;
The semi-finished product of described nonmetallic carrier roller are sent in the working plate with carrying roller casting mold cylindrical shell at described input double-speed chain machine input port place, by mechanical hand, carrying roller casting mold die cap is covered on carrying roller casting mold cylindrical shell and after automatically being poured into a mould carrying roller casting mold by casting machine, along described U-shaped transfer passage conveying with the working plate of carrying roller casting mold and through U-shaped solidification case solidification, the carrying roller casting mold solidified is transported to the second turning double-speed chain machine, by mechanical hand carrying roller casting mold die cap taken off and deliver to carrying roller casting mold cylindrical shell next to be closed, the finished product of nonmetallic carrier roller is released and is delivered on product conveying double-speed chain machine by the Electrohydraulic push rod of the second turning double-speed chain machine side from carrying roller casting mold cylindrical shell, the described incubator of final feeding.
2. process units according to claim 1, it is characterized in that, the input port place of described input double-speed chain machine is provided with the first stopper moving up and down, when carrying roller casting mold die cap covers on carrying roller casting mold cylindrical shell by mechanical hand and when casting machine is poured into a mould carrying roller casting mold, for stopping the advance of the working plate with carrying roller casting mold.
3. process units according to claim 2, it is characterized in that, described second turning double-speed chain machine is just provided with the second stopper moving up and down to the position of Electrohydraulic push rod, when carrying roller casting mold die cap takes off by mechanical hand and when Electrohydraulic push rod carries out the demoulding to the nonmetallic carrier roller in carrying roller casting mold, for stopping the advance of the working plate with carrying roller casting mold.
4. the process units according to claim 1-3 any one, it is characterized in that, described carrying roller casting mold cylindrical shell comprises the open end at barrel and cylindrical shell two ends, and on the barrel of described carrying roller casting mold cylindrical shell, described two open end places are provided with locking bed; The side of described barrel is provided with the funnel trough running through barrel, and the wider opening of funnel trough is outside barrel, and the narrower opening of funnel trough is inside barrel; Described die cap comprises lid, and when pouring into a mould, described lid is from the open end closed cylinder at cylindrical shell two ends; Be provided with detent mechanism in the central area of lid medial surface, position for during closed cylinder; Be provided with two torque springs outside described cover edge, the side of each torque spring connects tight locking button, and opposite side connects handle of uncapping, and handle of uncapping drives tight locking button by torque spring; During cast, described tight locking button and the mutual fastening of locking bed.
5. process units according to claim 4, is characterized in that, is provided with the Reinforced Hoop around barrel outside described cylindrical shell; Described tight locking button comprises locking discount, tight locking button arm, and the first end of tight locking button connects tight locking button arm, and the other end is when pouring into a mould and the mutual fastening of locking bed.
6. process units according to claim 5, is characterized in that, the edge near lid is provided with two symmetrical recesses, and described locking discount is relative with the opening of recess; Compression spring is provided with in described recess; Between described die cap central point and recess, be provided with circle shape groove, in described groove, be provided with sealing ring; Described detent mechanism comprises incorgruous tapering, directed cylindrical, and incorgruous tapering one end is narrower, and the other end is wider, and a wider end face connects with directed cylindrical.
7. process units according to claim 6, is characterized in that, described funnel trough length is identical with barrel length; Be provided with funnel end cap outside the edge of the lid of described die cap, the area of described funnel end cap is more than or equal to the cross-sectional area of described funnel trough.
8. the process units according to claim 1-3 any one, is characterized in that, described incubator comprises the casing of hollow, and each outer surface of described casing all arranges warming plate, and the inwall of described casing arranges multiple electric boiling plate; The top inlet porting of a described casing sidewall, described porch is arranged can the door curtain of switch; The bottom of another sidewall relative with the sidewall arranging described entrance arranges outlet, and described exit is arranged can the slotting door of switch; Described box house is from top to bottom crisscross arranged multiple downward-sloping supporting plate, nonmetallic carrier roller finished product is entered after in described casing by described entrance, is rolled into described outlet downwards successively along described multiple supporting plate.
9. process units according to claim 8, is characterized in that, also comprises and is arranged on described slotting door place and the rotating disk be connected with external motor, described rotating disk arranges pusher dog, described slotting door arranges shifting block; Motor drives pusher dog described in described driven by rotary disc to rotate, and drives described slotting door to rise and make it open after described pusher dog contacts with described shifting block; Described pusher dog continues to rotate and after leaving described shifting block, described slotting door gravitate whereabouts and closing.
10. process units according to claim 9, is characterized in that, is also provided with one downward-sloping enters guide plate in described porch, described in enter guide plate and be connected with the described supporting plate being positioned at the top, roll into described casing smoothly for making nonmetallic carrier roller; Described door curtain and described casing hinged; Also be provided with one in described exit and downward-sloping go out guide plate, described in go out guide plate and be connected with the described supporting plate being positioned at bottom, roll out described casing smoothly for making nonmetallic carrier roller; Described cabinet wall between any two adjacent described supporting plates all arranges a sidewall electric boiling plate; The bottom of described cabinets cavity arranges a bottom electrical heating plate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410119166.5A CN103921381B (en) | 2014-03-27 | 2014-03-27 | Nonmetallic carrier roller cast process units |
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| CN201410119166.5A CN103921381B (en) | 2014-03-27 | 2014-03-27 | Nonmetallic carrier roller cast process units |
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| CN103921381B true CN103921381B (en) | 2016-04-13 |
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| CN111687987A (en) * | 2020-05-29 | 2020-09-22 | 嘉兴学院 | Full-automatic production line of ECO (electron cyclotron resonance) plates and production flow thereof |
| CN114536621A (en) * | 2022-02-22 | 2022-05-27 | 安徽省奥斯特机电设备有限公司 | Carrier roller based on composite material and manufacturing method thereof |
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| GB2316646A (en) * | 1996-08-26 | 1998-03-04 | Shuji Matsumura | Process for production of rubber roll |
| CN101354561A (en) * | 2008-09-02 | 2009-01-28 | 周小平 | Method for manufacturing developing roller and charge roller for printer |
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| CN203472019U (en) * | 2013-09-26 | 2014-03-12 | 湖南省映鸿科技有限公司 | Carrier roller solidifying box |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006264339A (en) * | 2006-05-08 | 2006-10-05 | Tokai Rubber Ind Ltd | Manufacturing method for low-hardness roll |
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| GB2316646A (en) * | 1996-08-26 | 1998-03-04 | Shuji Matsumura | Process for production of rubber roll |
| CN101354561A (en) * | 2008-09-02 | 2009-01-28 | 周小平 | Method for manufacturing developing roller and charge roller for printer |
| CN101352906A (en) * | 2008-09-02 | 2009-01-28 | 深圳市乐普泰科技有限公司 | Glue injection machining method and apparatus for conductor roll |
| CN201950759U (en) * | 2010-11-30 | 2011-08-31 | 南京梅山冶金发展有限公司 | Moulding mound for polyurethane roll |
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