CN103921338A - Artificial stone production device and artificial stone production method using same - Google Patents
Artificial stone production device and artificial stone production method using same Download PDFInfo
- Publication number
- CN103921338A CN103921338A CN201410162064.1A CN201410162064A CN103921338A CN 103921338 A CN103921338 A CN 103921338A CN 201410162064 A CN201410162064 A CN 201410162064A CN 103921338 A CN103921338 A CN 103921338A
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- China
- Prior art keywords
- artificial stone
- movable plunger
- casing
- equipment
- charging box
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/24—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by reciprocating plunger
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses an artificial stone production device and an artificial stone production method using the artificial stone production device. The artificial stone production device comprises a material containing box, a movable plunger and a sealing cover, wherein a material inlet is formed in the upper portion of a box body of the material containing box, a material outlet is formed in the lower portion of the box body of the material containing box, a control valve is arranged on the material outlet, the movable plunger comprises a transmission portion and an extrusion portion, the transmission portion and the extrusion portion are connected with each other, the transmission portion is used for transmitting pressure so that the extrusion portion can carry out extrusion on artificial stone materials, the sealing cover is composed of a sealing cover body and a sealing pipeline, the transmission portion of the movable plunger penetrates through the sealing pipeline, and the material containing box is sealed through the sealing cover body after the movable plunger moves downwards. The artificial stone production device further comprises a pipeline used for being connected with a vacuum pumping device, wherein the pipeline is arranged on the side of the box body of the material containing box and/or the sealing cover body. According to the artificial stone production device and the artificial stone production method using the artificial stone production device, the artificial stone production device can be simple in structure and low in cost, compactness of products is high, bubbles are completely removed, and then product quality is improved.
Description
Technical field
The present invention relates to artificial stone production technical field, particularly, particularly a kind of equipment for producing artificial stone and adopt the artificial stone production method of this equipment.
Background technology
At present artificial stone production moulding key equipment mainly contains: for the vacuum material-distributing of artificial rock blocks, compressing chamber, for the compressing press of vacuum vibration of artificial quartz in lump pressing plate, such device fabrication output product cost high, that produce product packing relatively cheap, that produce is high, but equipment investment cost is very high, conventionally all tens up to a million more than.
Secondly be also useful on the vacuum continuous pouring machine of entity plane materiel, or the vacuum tank of manual operation production use, shake table etc., such equipment investment cost is relatively cheap, but production efficiency is low, and product packing is low, and not to the utmost, product quality is poor for product removal of bubbles.
For the above-mentioned problems in the prior art, effective solution is not yet proposed at present.
Summary of the invention
Main purpose of the present invention is the artificial stone production method that a kind of equipment for producing artificial stone is provided and adopts this equipment, to solve the prior art poor problem of product quality that equipment for producing artificial stone is produced at a middle or low price.
According to one aspect of the present invention, a kind of equipment for producing artificial stone is provided, this production equipment comprises: charging box, the casing top of charging box is provided with charging aperture, and bottom is provided with discharging opening, and discharging opening is provided with by-pass valve control; Movable plunger, has interconnective driving section and press section, and driving section makes press section to the extruding of artificial stone material and extrudes for transmission pressure; Seal cover, by seal cover body and closed conduit, formed, the driving section of movable plunger is through closed conduit, seal cover body seals charging box after movable plunger moves down, wherein, equipment for producing artificial stone also comprises for connecting the pipeline of vacuum extractor, for the install pipeline that connects vacuum extractor in the sidepiece of charging box casing and/or be arranged on seal cover body.
Further, casing and the discharging opening of charging box are one-body molded, and discharging opening comprises tapered portion and tapping channel, and by-pass valve control is arranged on tapping channel place.
Further, discharging opening comprises the base plate being closely connected with the casing of charging box, the tapping channel being connected with base plate, and by-pass valve control is arranged on tapping channel place.
Further, the casing of charging box is cylinder, and driving section is the cylinder with casing adaptation, the cake of press section and casing adaptation, and seal cover is the circular seal lid with casing adaptation.
Further, tapping channel is a plurality of.
Further, the casing sidepiece both sides of charging box are respectively arranged with for connecting the pipeline of vacuum extractor.
Further, driving section connecting fluid pressure device, pneumatic means or mechanically transmission pressure.
According to one aspect of the present invention, a kind of artificial stone production method that adopts equipment for producing artificial stone provided by the invention is provided, comprising: promote movable plunger, close the gauge tap of discharging opening, artificial stone material is fed in the casing of charging box; Reduce movable plunger to the first preset height, fit sealing lid, starts to vacuumize; In casing, reach after default vacuum, reduce movable plunger to artificial stone material surface, the driving section transmission pressure by movable plunger makes the press section of movable plunger push artificial stone material; Keep default vacuum, open gauge tap, reduce movable plunger artificial stone material is extruded.
Further, the driving section transmission pressure by movable plunger makes the press section of movable plunger that artificial stone material is pushed and be comprised: whether the time that judgement is pushed artificial stone material reaches Preset Time; And when the time of extruding reaches Preset Time, stop extruding.
Further, after extruding artificial stone material, before opening gauge tap, the method also comprises: promote movable plunger the second preset height.
By the present invention, a kind of equipment for producing artificial stone is provided, include charging box, movable plunger and seal cover, wherein, the casing top of charging box is provided with charging aperture, and artificial stone material drops into charging box from charging aperture; The lower box of charging box is provided with discharging opening, and discharging opening is provided with by-pass valve control, when this by-pass valve control is opened, artificial stone material can be extruded; Movable plunger has interconnective driving section and press section, and driving section makes press section to the extruding of artificial stone material and extrudes for transmission pressure; Seal cover is comprised of seal cover body and closed conduit, the driving section of movable plunger is through closed conduit, seal cover body seals charging box after movable plunger moves down, wherein, on the casing sidepiece of charging box or seal cover body, be provided with for connecting the pipeline of vacuum extractor, vacuum extractor can vacuumize charging box by this pipeline, while adopting this equipment for producing artificial stone to produce artificial stone, can under vacuum state, push at charging box casing artificial stone material, and then under vacuum state, extrude artificial stone material.
Compare with equipment in the past, the design of new equipment is succinctly flexible, and cost of investment is cheap, and equipment operating is simple and convenient, and production efficiency is high, good quality of product, and energy consumption is low.This apparatus can be made for different people the production of stone product, both can be used for resin-based artificial stone, also can be used for cement-based artificial stone, also can be used for large-span terrazzo surface constructs on the spot, can be used for sheet material series products produces, also can produce for various special sections, simultaneously can also be for other similar industry, of many uses.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of description, and for above and other objects of the present invention, feature and advantage can be become apparent, below especially exemplified by the specific embodiment of the present invention.
Accompanying drawing explanation
By reading below detailed description of the preferred embodiment, various other advantage and benefits will become cheer and bright for those of ordinary skills.Accompanying drawing is only for the object of preferred embodiment is shown, and do not think limitation of the present invention.And in whole accompanying drawing, by identical reference symbol, represent identical parts.In the accompanying drawings:
Fig. 1 is according to the structural representation of the equipment for producing artificial stone of first embodiment of the invention;
Fig. 2 is the charging box structural representation according to the equipment for producing artificial stone of first embodiment of the invention;
Fig. 3 is the sealing cover structure schematic diagram according to the equipment for producing artificial stone of first embodiment of the invention;
Fig. 4 is the movable plunger structural representation according to the equipment for producing artificial stone of first embodiment of the invention;
Fig. 5 is the flow chart of artificial stone production method that adopts the production equipment of first embodiment of the invention;
Fig. 6 is according to the structural representation of the equipment for producing artificial stone of second embodiment of the invention;
Fig. 7 is the charging box structural representation according to the equipment for producing artificial stone of second embodiment of the invention;
Fig. 8 is the discharge hole structure schematic diagram according to the equipment for producing artificial stone of second embodiment of the invention.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.It is pointed out that in the situation that not conflicting, embodiment and the feature in embodiment in the application can combine mutually.
Fig. 1 to Fig. 4 is according to the structural representation of the equipment for producing artificial stone of first embodiment of the invention and equipment each several part, as shown in Figure 1, this production equipment comprises charging box, movable plunger and seal cover, each several part outside can be fixedly connected by steel construction (not shown on figure).
Wherein, as shown in Figure 2, casing 11 tops of charging box 10 are provided with charging aperture, bottom is provided with discharging opening, and sidepiece is provided with for connecting the pipeline 12 of vacuum extractor, wherein, the vacuum plant being connected can in prior art any, repeat no more herein.The casing 11 of charging box is one-body molded with discharging opening, and discharging opening comprises tapered portion 41 and tapping channel 42, and by-pass valve control 43 is arranged on tapping channel 42 places.In this embodiment, the casing 11 of charging box is cylindrical box, but the present invention is not limited thereto, and body structure can be also other shapes, as cuboid, Elliptic Cylinder, polygon cylinder etc.In casing 11 both sides, top, be provided with the pipeline 12 that connects vacuum extractor, root according to actual needs, also can only in a side, a pipeline 12 be set, or a plurality of pipelines 12 are set, or be arranged on seal cover board, flexible structure, can adapt to the variation of different production environments and vacuum extractor.Tapping channel 42 can connect the pipeline of pouring into a mould use, and by-pass valve control 43 can be ball valve, and while opening ball valve, by the extruding of movable plunger, the pipeline that material can be extruded into cast use is poured into a mould.Discharge pipe 42 also can be set to a plurality of, can according to need of production, design arbitrarily shape and the quantity of tapping channel 42, and the design of simultaneously changing corresponding by-pass valve control is adaptive with it.
As shown in Figure 3, movable plunger 20 has interconnective driving section 21 and press section 22, driving section 21 makes 22 pairs of artificial stone material extruding of press section and extrudes for transmission pressure, in this embodiment, press section 22 is the cake of extruding use, the cylinder that driving section 21 is used for transmission, movable plunger 20 is completed the extruding of artificial stone material and is extruded by upper and lower traveling priority.Up and down power is by cylinder connecting fluid pressure device (as hydraulic pump) or pneumatic means (as pulsometer), or adopts mechanical system transmission (as screw thread rotation transmission) etc.
As shown in Figure 4, seal cover 30 is comprised of seal cover body 32 and closed conduit 31, in this embodiment, seal cover body 32 is circular seal lid, and closed conduit 31 is positioned at circular seal Gai center, matches with the cylinder of movable plunger, cylinder is through closed conduit 31 and reach sealing effectiveness, when movable plunger 30 moves down after a segment distance, seal cover body 32 covers the effect that casing 11 reaches seal case 11, reaches like this integral sealing effect of charging box 10.
Fig. 5 is the flow chart of artificial stone production method that adopts the production equipment of first embodiment of the invention, as shown in Figure 5, comprises that following step S102 is to step S108.
Step S102: promote movable plunger, close the by-pass valve control of discharging opening, artificial stone material is fed in the casing of charging box.Also, promote movable plunger to the one section of suitable height in casing top, close casing below ball valve, the artificial stone material with certain denseness is dropped in casing.
Step S104: reduce movable plunger to the first preset height, fit sealing lid, starts to vacuumize, and this first preset height is the suitable location on casing top, so that casing can sealed lid sealing.
Step S106: reach in casing after default vacuum, reduce movable plunger to artificial stone material surface, the driving section transmission pressure by movable plunger makes the press section of movable plunger push artificial stone material.
For example, during reach-0.096mpa, reduce movable plunger to artificial stone material surface in casing, and carry out appropriateness extruding.
Preferably, in order to get rid of the bubble in material as far as possible, default one period of effective time, when artificial stone material is pushed, whether the time that judgement is pushed artificial stone material reaches this Preset Time, is also effective time, when the time of extruding reaches Preset Time, stop extruding.
Further preferably, after extruding artificial stone material, promote movable plunger the second preset height, also slightly promote movable plunger, in the time of can avoiding below opening casing gauge tap, pressure is excessive and make material ejection.
Step S108: keep default vacuum, open gauge tap, reduce movable plunger artificial stone material is extruded, control cast pipeline simultaneously and produce
The complete rear vacuum breaker of material cloth is also opened seal cover, promotes movable plunger to the one section of suitable height in casing top, closes ball valve, again feeds intake, and enters next round circulation and produces.
Fig. 6 to Fig. 8 is according to the structural representation of the equipment for producing artificial stone of second embodiment of the invention and equipment each several part, as shown in Figure 6, this production equipment comprises charging box, movable plunger and seal cover, each several part outside can be fixedly connected by steel construction (not shown on figure).
Wherein, as shown in Figure 7, casing 11 tops of charging box 10 are provided with charging aperture, bottom is provided with discharging opening, and sidepiece is provided with for connecting the pipeline 12 of vacuum extractor, wherein, the vacuum plant being connected can in prior art any, repeat no more herein.In this embodiment, the casing 11 of charging box is cylindrical box, but the present invention is not limited thereto, and body structure can be also other shapes, as cuboid, Elliptic Cylinder, polygon cylinder etc., corresponding discharging opening, movable plunger, seal cover are with it suitable type body.In casing 11 both sides, top, be provided with the pipeline 12 that connects vacuum extractor, root according to actual needs, also can only in a side, a pipeline 12 be set, or a plurality of pipelines 12 are set, or be arranged on seal cover board, flexible structure, can adapt to the variation of different production environments and vacuum extractor.
As shown in Figure 8, the casing 11 of charging box and discharging opening moulding respectively, discharging opening 40 comprises the base plate 44 being closely connected with the casing 11 of charging box, the tapping channel 42 being connected with base plate 44, by-pass valve control 43 is arranged on tapping channel place.Tapping channel 42 can connect the pipeline of pouring into a mould use, and by-pass valve control 43 can be ball valve, and while opening ball valve, by the extruding of movable plunger, the pipeline that material can be extruded into cast use is poured into a mould.
Further, tapping channel 42 can be one, can be also a plurality of, can according to need of production, design arbitrarily quantity and the shape of tapping channel 42, and the design of simultaneously changing corresponding by-pass valve control is adaptive with it.
In this second embodiment, movable plunger and seal cover respectively with the first embodiment in movable plunger and seal cover identical, repeat no more herein.In addition, adopt the equipment for producing artificial stone of this embodiment to produce the method for artificial stone identical with the production method of the first embodiment, also repeat no more herein.
The equipment that the production equipment that above-mentioned the first embodiment and the second embodiment provide can be all different size according to production-scale Demand Design, is mainly reflected in the actual dischargeable capacity (actual charge) of casing, can be designed as 1m
3, 2m
3, 3m
310m
3even higher, can also be designed to 500L, 300L, 100L, 50L, 20L etc. for experiment, design is very succinct flexibly, operates very simple and conveniently, and production efficiency is high, and equipment cost is cheap, good quality of product, energy consumption is low.
The said equipment can be made the production of stone product for different people, can be used for resin-based artificial stone, for cement-based artificial stone, for large-span terrazzo surface, construct on the spot, for sheet material series products, produce, for various special sections, produce, can also be for other similar industry, of many uses.
From the description of above each embodiment, can find out, the embodiment of the present invention has realized following technique effect: can under vacuum state, push at charging box casing artificial stone material, and then under vacuum state, extrude artificial stone material, simple in equipment, cheap, and can realize under vacuum state and pushing, and then extrude artificial stone material under vacuum state, make product packing high, removal of bubbles is clean, and then has improved product quality.
The above; be only the preferably specific embodiment of the present invention, but protection scope of the present invention is not limited to this, any people who is familiar with this technology is in the disclosed technical scope of the present invention; the variation that can expect easily or replacement, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.
Claims (10)
1. an equipment for producing artificial stone, is characterized in that, comprising:
Charging box, the casing top of described charging box is provided with charging aperture, and bottom is provided with discharging opening, and described discharging opening is provided with by-pass valve control;
Movable plunger, has interconnective driving section and press section, and described driving section makes described press section to the extruding of artificial stone material and extrudes for transmission pressure;
Seal cover, is comprised of seal cover body and closed conduit, and the driving section of described movable plunger is through described closed conduit, and described seal cover body seals described charging box after described movable plunger moves down,
Wherein, described equipment for producing artificial stone also comprises for connecting the pipeline of vacuum extractor, described for the install pipeline that connects vacuum extractor in the sidepiece of described charging box casing and/or be arranged on described seal cover body.
2. equipment for producing artificial stone according to claim 1, is characterized in that, the casing of described charging box and described discharging opening are one-body molded, and described discharging opening comprises tapered portion and tapping channel, and described by-pass valve control is arranged on described tapping channel place.
3. equipment for producing artificial stone according to claim 1, is characterized in that, described discharging opening comprise the base plate that is closely connected with the casing of described charging box, with the tapping channel that described base plate is connected, described by-pass valve control is arranged on described tapping channel place.
4. according to the equipment for producing artificial stone described in any one in claims 1 to 3, it is characterized in that, the casing of described charging box is cylinder, described driving section is the cylinder with described casing adaptation, the cake of described press section and described casing adaptation, the circular seal lid of described seal cover and described casing adaptation.
5. according to the equipment for producing artificial stone described in claim 2 or 3, it is characterized in that, described tapping channel is a plurality of.
6. equipment for producing artificial stone according to claim 1, is characterized in that, the casing sidepiece both sides of described charging box are respectively arranged with for connecting the pipeline of vacuum extractor.
7. equipment for producing artificial stone according to claim 1, is characterized in that, described driving section connecting fluid pressure device, pneumatic means or mechanically transmission pressure.
8. an artificial stone production method that adopts any equipment for producing artificial stone in claim 1 to 7, is characterized in that, comprising:
Promote movable plunger, close the by-pass valve control of discharging opening, artificial stone material is fed in the casing of described charging box;
Reduce described movable plunger to the first preset height, fit sealing lid, starts to vacuumize;
In described casing, reach after default vacuum, reduce described movable plunger to described artificial stone material surface, the driving section transmission pressure by described movable plunger makes the press section of described movable plunger push artificial stone material;
Keep described default vacuum, open described gauge tap, reduce described movable plunger artificial stone material is extruded.
9. artificial stone production method according to claim 8, is characterized in that, the driving section transmission pressure by described movable plunger makes the press section of described movable plunger that artificial stone material is pushed and be comprised:
Whether the time that judgement is pushed artificial stone material reaches Preset Time; And
When the time of described extruding reaches Preset Time, stop extruding.
10. artificial stone production method according to claim 8 or claim 9, is characterized in that, after extruding artificial stone material, before opening described gauge tap, described method also comprises:
Promote described movable plunger the second preset height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410162064.1A CN103921338B (en) | 2014-04-22 | 2014-04-22 | A kind of equipment for producing artificial stone and adopt the artificial stone production method of this equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410162064.1A CN103921338B (en) | 2014-04-22 | 2014-04-22 | A kind of equipment for producing artificial stone and adopt the artificial stone production method of this equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103921338A true CN103921338A (en) | 2014-07-16 |
| CN103921338B CN103921338B (en) | 2016-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410162064.1A Expired - Fee Related CN103921338B (en) | 2014-04-22 | 2014-04-22 | A kind of equipment for producing artificial stone and adopt the artificial stone production method of this equipment |
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| CN (1) | CN103921338B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2422110Y (en) * | 2000-05-25 | 2001-03-07 | 陈继豪 | Vacuum-pumping device for piston type ceramic extrusion molding machine |
| CN101148063A (en) * | 2007-11-05 | 2008-03-26 | 武汉工程大学 | Slurry extruding method of disposable tableware produced by magnesia oxychloride cement |
| CN102229189A (en) * | 2011-06-21 | 2011-11-02 | 云浮市新富云岗石有限公司 | Square stock type artificial quartzite plate and manufacturing method thereof |
| CN202045721U (en) * | 2011-01-04 | 2011-11-23 | 柴标 | Vacuum pumping device for partition wall luffer board forming machine |
| CN203427149U (en) * | 2013-07-26 | 2014-02-12 | 和县明生环保材料有限责任公司 | Green brick forming mechanism for refractory bricks |
| CN203792473U (en) * | 2014-04-22 | 2014-08-27 | 余以富 | Artificial stone production equipment |
-
2014
- 2014-04-22 CN CN201410162064.1A patent/CN103921338B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2422110Y (en) * | 2000-05-25 | 2001-03-07 | 陈继豪 | Vacuum-pumping device for piston type ceramic extrusion molding machine |
| CN101148063A (en) * | 2007-11-05 | 2008-03-26 | 武汉工程大学 | Slurry extruding method of disposable tableware produced by magnesia oxychloride cement |
| CN202045721U (en) * | 2011-01-04 | 2011-11-23 | 柴标 | Vacuum pumping device for partition wall luffer board forming machine |
| CN102229189A (en) * | 2011-06-21 | 2011-11-02 | 云浮市新富云岗石有限公司 | Square stock type artificial quartzite plate and manufacturing method thereof |
| CN203427149U (en) * | 2013-07-26 | 2014-02-12 | 和县明生环保材料有限责任公司 | Green brick forming mechanism for refractory bricks |
| CN203792473U (en) * | 2014-04-22 | 2014-08-27 | 余以富 | Artificial stone production equipment |
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| Publication number | Publication date |
|---|---|
| CN103921338B (en) | 2016-05-25 |
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