CN103920176A - Ionized hydrogen peroxide comprehensive plasma sterilization technology - Google Patents

Ionized hydrogen peroxide comprehensive plasma sterilization technology Download PDF

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Publication number
CN103920176A
CN103920176A CN201410170190.1A CN201410170190A CN103920176A CN 103920176 A CN103920176 A CN 103920176A CN 201410170190 A CN201410170190 A CN 201410170190A CN 103920176 A CN103920176 A CN 103920176A
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gas
hydrogen peroxide
sterilization
controller
environment
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CN201410170190.1A
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CN103920176B (en
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刘林坡
曹志伟
陈辉
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Suzhou Weimai Machinery Technology Co., Ltd
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Wemadepes (shanghai) Pharmaceutical Equipment & Engineering System Co Ltd
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Abstract

The invention discloses an ionized hydrogen peroxide comprehensive plasma sterilization technology (normal temperature and pressure dissociation technology), and relates to the technical field of sterilization. Equipment used in the ionized hydrogen peroxide comprehensive plasma sterilization technology mainly comprises a machine and a control system, wherein the machine mainly comprises a sterilizing agent conveying system, a carrier gas conveying treatment system and a plasma generation module. The ionized hydrogen peroxide comprehensive plasma sterilization technology is used for solving the problems of long formaldehyde fumigation time and harm of residues to human bodies and meanwhile solving the problems that a gasified hydrogen peroxide sterilizer (high-temperature dissociation technology) needs to perform turbulence on sterilization environments, and otherwise, the problems of slow gas diffusion, sterilization dead angles and high requirements on environment temperature and humidity exist (the requirements on environments, facilities and the level of operators are high). The equipment for realizing biological purification through the ionized hydrogen peroxide comprehensive plasma sterilization technology has the advantages of small size, low energy consumption, low requirements on space, small corrosivity, relatively fast sterilization speed and good sterilization effect.

Description

The comprehensive sterilize technology of plasma of ionization hydrogen peroxide
Technical field
What the present invention relates to is sterilization technology field, is specifically related to the comprehensive sterilize technology of plasma of a kind of ionization hydrogen peroxide.
Background technology
China's pharmacy corporation generally adopts the method for formaldehyde fumigation to carry out biological cleaning to clean areas such as production, laboratorys at present, for example, have: formaldehyde fumigation, peracetic acid, gasification hydrogen peroxide, sporicide wiping etc.But existing each side technology has a large amount of weak points, formaldehyde fumigation, although effect can reach requirement, but its cycle period of growing, for reasons such as personnel's harm (high carcinogenic material), forbid for the sterilization to space, sterilizing America and Europe, along with Chinese pharmaceutical industry and the standard of drugs manufacture equipment industry and the raising of understanding are also being abandoned formaldehyde gradually.And its reason with the aspect such as the bactericidal properties of wide spectrum and use cost is low, noresidue harm of gasification hydrogen peroxide (thermal dissociation hydrogen peroxide liquid forms perhydroxyl radical) starts to promote in China gradually, but in the process of promoting, people also recognize deficiency wherein gradually: for example equipment cost is high, equipment volume is huge, to air conditioning system, and curstomer's site infrastructure and equipment requirements is higher and need a large amount of flow-disturbing auxiliary facilities, and a large amount of corrosivity cases has all limited the implementation of gasification hydrogen peroxide sterilization technology greatly.
Summary of the invention
For the deficiency existing in prior art, the present invention seeks to be to provide a kind of ionization hydrogen peroxide comprehensive sterilize technology of plasma, this derives from technology equipment volume is little, lightweight, antibacterial can spread by fast free, without any need for auxiliary unit, temperature, humidity to sterilizing region are almost without any requirement, what is more important, and this technology has been eliminated the corrosion problems that gasification hydrogen peroxide technology may be brought, simultaneously gas concentration is lower, more safe and reliable to personnel, environment.
To achieve these goals, the present invention realizes by the following technical solutions: the comprehensive sterilize technology of plasma of ionization hydrogen peroxide, its equipment is mainly by machinery and composition of the control system, and mechanical part mainly comprises biocide induction system, carrier gas transport process system, plasma generation module.Control section comprises external probe communication, built-in sensors date processing, induction system control feedback, reference record, warning, user authority management etc.Equipment work process is as follows:
A, carrier gas system start, and deliver gas to buffer unit, can filter out the pulsation of carrier gas by buffering, make carrier gas atmospheric pressure stable, and the sterilizing gas of generation can uniform particle diameter, do not have the gap of particle diameter, are conducive to the even diffusion of gas at sterilized environment.
B, gas enter after surge tank, and signal is sent it back controller by nebulizer gas pressure detector, and controller is according to program setting, Open valve, gas is by Pipeline transport to decompressor, and the environment of sterilizing and concrete condition can regulate the output pressure of decompressor as required, in order to corresponding different situations.By decompressor, whether the pressure detector meeting detected pressures of pipeline, be setting pressure, forms closed loop control, ensures that pressure is the data of setting demand.After pressure detector, gas enters filter, by the Impurity removal in gas, selects the filter element that meets industry requirement to filter.Gas after filtration is delivered in nebulizer.If surge tank pressure superelevation, and carrier gas system is not made in the situation of corresponding measure, safety relief valve can start automatically, ensures equipment personnel's safety.
When c, beginning atomization, whether proximity transducer detects liquid containing bottle in place.Liquid containing bottle liquid is transported to nebulizer by primer pump, and by liquid filter, liquid sensor, the situation such as strength of fluid, temperature is detected, and data feedback is arrived to controller, pressure transducer will be collected data feedback to controller 1, thereby determine the action of pump.
D, sensor according to the situation of biocide induction system, carrier gas transport process system to plasma generation module transmitted signal, plasma generation module, according to the signal of controller, can just send or negative electric charge formation voltage to nebulizer, voltage value can be set according to practical situation, also can carry out positive and negative alternately output.
E, ion generating electrodes export near nebulizer, and the high electric arc of generation stimulates atomization post, and the high-tension current of formation will dissociation disinfectant and air, destroy the molecular structure of disinfectant and air, form the sterilization ionic species group of ionic state.Meanwhile high-tension current, by like charges on sterilizing gas band, repels mutually, is abound with more rapidly sterilizing space.And by positive and negative adjustment, can more meet the demand of environment sterilizing.Complete faster the purification in space.
F, controller connection device sensor, can immediately monitoring ambient parameter, comprises sterilizing gas concentration, ambient temperature and humidity, in environment, whether the concentration content of hazardous gas, reach the parameters such as dangerous values, then make corresponding judgement by controller, provide processing execution signal.In environment especially complexity or generator apparatus are not placed on environment time, can reach by expansion outer sensor the effect of testing environment ad-hoc location.In the time that equipment is placed in sterilized environment, operator can carry out start and stop equipment by remote controller.
The present invention has following beneficial effect:
1, solved the formaldehyde fumigation time long, residual to human injury's problem;
2, solved hydrogen peroxide generator simultaneously, need to be to sterilized environment flow-disturbing, otherwise easily exist gas diffusion slowly, sterilizing dead angle, to ambient temperature, problem that humidity requirement is high;
3, eliminate the series of problems that corrosivity that conventional high-temperature dissociation (gasification hydrogen peroxide sterilization technology) technique brings and high concentrations of gas cause personal security, brought safer operating procedure by the dissociation technology of room temperature, normal pressure.
4, the equipment of realizing biological cleaning by this technology can accomplish, volume is little, and energy consumption is low, the advantage low to space requirement.
Brief description of the drawings
Describe the present invention in detail below in conjunction with the drawings and specific embodiments;
Fig. 1 is structural representation of the present invention.
  
Detailed description of the invention
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, below in conjunction with detailed description of the invention, further set forth the present invention.
With reference to Fig. 1, this detailed description of the invention by the following technical solutions: the frame for movement of ionization hydrogen peroxide comprehensive sterilize technology of plasma comprises controller 1, liquid containing bottle 2, proximity transducer 3, liquid filter 4, liquid sensor 5, pump 6, pressure transducer 7, nebulizer 8, ion generating electrodes 9, high electric arc 10, atomization post 11, outer sensor 12, filter 13, pressure detector 14, regulate decompressor 15, safety relief valve 16, plasma generation module 17, device sensor 18, buffer unit 19, nebulizer gas pressure detector 20 and carrier gas system 21, controller 1 respectively with liquid sensor 5, pump 6, pressure transducer 7, nebulizer 8, outer sensor 12, pressure detector 14, regulate decompressor 15, plasma generation module 17, device sensor 18 is connected with nebulizer gas pressure detector 20, and liquid sensor 5 is connected with liquid containing bottle 2 by liquid filter 4, and liquid sensor 5 is also connected with pump 6, pump 6 and pressure transducer 7, nebulizer 8 is connected, and nebulizer 8 is connected with atomization post 11 with ion generating electrodes 9, and nebulizer gas pressure detector 20 is connected with buffer unit 19, and buffer unit 19 is connected with safety relief valve 16 with carrier gas system 21 respectively, buffer unit 19, regulate decompressor 15, pressure detector 14, filter 13 is connected successively.
This detailed description of the invention equipment work process is as follows:
A, carrier gas system 21 start, and deliver gas to buffer unit 19, can filter out the pulsation of carrier gas by buffering, make carrier gas atmospheric pressure stable, the sterilizing gas producing can uniform particle diameter, does not have the gap of particle diameter, is conducive to the even diffusion of gas at sterilized environment.
B, gas enter after surge tank 19, signal is sent it back controller 1 by nebulizer gas pressure detector 20, controller 1 is according to program setting, Open valve, gas by Pipeline transport to decompressor 15, the environment of sterilizing and concrete condition can regulate the output pressure of decompressor 15 as required, in order to corresponding different situations.By decompressor, whether the pressure detector 14 meeting detected pressures of pipeline, be setting pressure, forms closed loop control, ensures that pressure is the data of setting demand.After pressure detector 14, gas enters filter 13, by the Impurity removal in gas, selects the filter element that meets industry requirement to filter.Gas after filtration is delivered in nebulizer 8.If surge tank pressure superelevation, and carrier gas system 21 is not made in the situation of corresponding measure, safety relief valve 16 can start automatically, ensures equipment personnel's safety.
When c, beginning atomization, whether proximity transducer 3 detects liquid containing bottle 2 in place.Liquid containing bottle liquid is transported to nebulizer 8 by primer pump 6, and by liquid filter 4, liquid sensor 5, the situation such as strength of fluid, temperature is detected, and data feedback is arrived to controller 1, pressure transducer 7 will be collected data feedback to controller 1, thereby determine the action of pump 6.
D, sensor according to the situation of biocide induction system, carrier gas transport process system to plasma generation module 17 transmitted signals, plasma generation module 17, according to the signal of controller 1, can just send or negative ion formation voltage to nebulizer, voltage value can be set according to practical situation, also can carry out positive and negative alternately output.
E, ion generating electrodes 9 are near nebulizer outlet, and the high electric arc 10 of generation, stimulates atomization post 11, allow like charges on sterilizing gas band, mutually repel, and are abound with more rapidly sterilizing space.And by positive and negative adjustment, can more meet the demand of environment sterilizing.Complete faster the purification in space.
F, controller 1 connection device sensor 18, can immediately monitoring ambient parameter, comprises sterilizing gas concentration, ambient temperature and humidity, in environment, whether the concentration content of hazardous gas, reach the parameters such as dangerous values, then make corresponding judgement by controller 1, provide processing execution signal.In environment especially complexity or generator apparatus are not placed on environment time, can reach by expansion outer sensor 12 effect of testing environment ad-hoc location.In the time that equipment is placed in sterilized environment, operator can carry out start and stop equipment by remote controller.
The equipment that this detailed description of the invention realizes biological cleaning by this technology can accomplish, volume is little, and energy consumption is low, the advantage low to space requirement.
More than show and described ultimate principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.

Claims (1)

1. the comprehensive sterilize technology of plasma of ionization hydrogen peroxide, its sterilization technology operating procedure is: a, carrier gas system start, deliver gas to buffer unit, can filter out the pulsation of carrier gas by buffering, make carrier gas atmospheric pressure stable, the sterilizing gas producing can uniform particle diameter, does not have the gap of particle diameter, is conducive to the even diffusion of gas at sterilized environment;
B, gas enter after surge tank, and signal is sent it back controller by nebulizer gas pressure detector, and controller is according to program setting, Open valve, gas is by Pipeline transport to decompressor, and the environment of sterilizing and concrete condition can regulate the output pressure of decompressor as required, in order to corresponding different situations; By decompressor, whether the pressure detector meeting detected pressures of pipeline, be setting pressure, forms closed loop control, ensures that pressure is the data of setting demand; After pressure detector, gas enters filter, by the Impurity removal in gas, selects the filter element that meets industry requirement to filter; Gas after filtration is delivered in nebulizer; If surge tank pressure superelevation, and carrier gas system is not made in the situation of corresponding measure, safety relief valve can start automatically, ensures equipment personnel's safety;
When c, beginning atomization, whether proximity transducer detects liquid containing bottle in place; Liquid containing bottle liquid is transported to nebulizer by primer pump, and by liquid filter, liquid sensor, the situation such as strength of fluid, temperature is detected, and data feedback is arrived to controller, pressure transducer will be collected data feedback to controller, thereby determine the action of pump;
D, sensor according to the situation of biocide induction system, carrier gas transport process system to plasma generation module transmitted signal, plasma generation module, according to the signal of controller, can just send or negative electric charge formation voltage to nebulizer, voltage value can be set according to practical situation, also can carry out positive and negative alternately output;
E, ion generating electrodes export near nebulizer, the high electric arc producing, stimulates atomization post, and the high-tension current of formation will dissociation disinfectant and air, destroy the molecular structure of disinfectant and air, form the sterilization ionic species group of ionic state, meanwhile high-tension current, by like charges on sterilizing gas band, repels mutually, be abound with more rapidly sterilizing space, and by positive and negative adjustment, can more meet the demand of environment sterilizing, complete faster the purification in space;
F, controller connection device sensor, can immediately monitoring ambient parameter, comprises sterilizing gas concentration, ambient temperature and humidity, in environment, whether the concentration content of hazardous gas, reach the parameters such as dangerous values, then make corresponding judgement by controller, provide processing execution signal; In environment especially complexity or generator apparatus are not placed on environment time, can reach by expansion outer sensor the effect of testing environment ad-hoc location; In the time that equipment is placed in sterilized environment, operator can carry out start and stop equipment by remote controller.
CN201410170190.1A 2014-04-25 2014-04-25 It ionizes hydrogen peroxide and integrates plasma sterilization technology Active CN103920176B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109793906A (en) * 2019-01-11 2019-05-24 广东美的厨房电器制造有限公司 Disinfection control, sterilizing equipment decontaminating apparatus and computer readable storage medium
CN111544623A (en) * 2020-05-09 2020-08-18 蒂森灭菌科技(孝感)有限公司 Adjustable continuous flow plasma disinfection and sterilization method and corresponding disinfection and sterilization equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201481836U (en) * 2009-08-14 2010-05-26 山东新华医疗器械股份有限公司 Delivery window disinfecting system using hydrogen peroxide plasma
CN201586238U (en) * 2010-01-08 2010-09-22 邵汉良 Hydrogen peroxide plasma reinforcing sterilizer
WO2011038487A1 (en) * 2009-09-30 2011-04-07 Tso3 Inc. Sterilization method and apparatus
CN202288939U (en) * 2011-06-30 2012-07-04 深圳市仁能达科技有限公司 Plasma sterilization equipment
CN202548114U (en) * 2012-04-19 2012-11-21 淄博康元卫生器材有限公司 Hydrogen peroxide plasma sterilization resistance detector

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201481836U (en) * 2009-08-14 2010-05-26 山东新华医疗器械股份有限公司 Delivery window disinfecting system using hydrogen peroxide plasma
WO2011038487A1 (en) * 2009-09-30 2011-04-07 Tso3 Inc. Sterilization method and apparatus
CN201586238U (en) * 2010-01-08 2010-09-22 邵汉良 Hydrogen peroxide plasma reinforcing sterilizer
CN202288939U (en) * 2011-06-30 2012-07-04 深圳市仁能达科技有限公司 Plasma sterilization equipment
CN202548114U (en) * 2012-04-19 2012-11-21 淄博康元卫生器材有限公司 Hydrogen peroxide plasma sterilization resistance detector

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109793906A (en) * 2019-01-11 2019-05-24 广东美的厨房电器制造有限公司 Disinfection control, sterilizing equipment decontaminating apparatus and computer readable storage medium
CN111544623A (en) * 2020-05-09 2020-08-18 蒂森灭菌科技(孝感)有限公司 Adjustable continuous flow plasma disinfection and sterilization method and corresponding disinfection and sterilization equipment
CN111544623B (en) * 2020-05-09 2022-03-08 蒂森灭菌科技(孝感)有限公司 Adjustable continuous flow plasma disinfection and sterilization method and corresponding disinfection and sterilization equipment

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Effective date of registration: 20200313

Address after: 215414 Workshop on the west side of the third floor of plant 2, accelerator a zone, 38 Qingdao West Road, Taicang City, Suzhou City, Jiangsu Province

Patentee after: Suzhou Weimai Machinery Technology Co., Ltd

Address before: 201605, 985 Xu Village Road, Xin Bang Town, Shanghai, Songjiang District

Patentee before: WEMADEPES (SHANGHAI) PHARMACEUTICAL EQUIPMENT & ENGINEERING SYSTEM Co.,Ltd.