CN103915743A - Wire mold manufacturing and forming process of mobile device - Google Patents
Wire mold manufacturing and forming process of mobile device Download PDFInfo
- Publication number
- CN103915743A CN103915743A CN201410104049.1A CN201410104049A CN103915743A CN 103915743 A CN103915743 A CN 103915743A CN 201410104049 A CN201410104049 A CN 201410104049A CN 103915743 A CN103915743 A CN 103915743A
- Authority
- CN
- China
- Prior art keywords
- mobile device
- wire rod
- wire
- core
- plug
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses a wire mold manufacturing and forming process of a mobile device. The process includes the following steps that (1) corresponding forming molds are manufactured according to size parameters of wire slots of the mobile device; (2) according to the lengths of the wire slots of the mobile device, corresponding wire cores are cut, and the lengths of the wire cores are matched with the lengths of the wire slots; (3) a plurality of wire cores are taken, and plugs are welded to wire heads of the wire cores; (4) the wire cores with the welded plugs are placed and fixed in the forming molds; (5) after wires are demolded, connectors are machined and fixed at the wire tails of the wire cores, and the wires are formed and manufactured. After the wires manufactured through the forming process are assembled on the mobile device, the wire slots of the mobile device can be filled with the wires, the wires and the mobile device are perfectly integrated, the sense of beauty and grades of the wires are promoted, the probability that dust enters the wire slots can be effectively reduced, and the wires can be effectively prevented from bouncing up from the wire slots.
Description
Technical field
The present invention relates to portable power source, portable hard drive etc. and there is the mobile device manufacturing technology field that carries wire rod, the particularly molded and shaped technique of a kind of wire rod of mobile device.
Background technology
At present, the mobile device such as portable power source, portable hard drive electronic product, conventionally need itself to carry transfer of data/charging wire rod, to be user-friendly to, but the wire rod that carries of existing mobile device all adopts tradition to take out wire rod manufacturing process making processed, particularly, please refer to Fig. 1 and Fig. 2, the process for machining and manufacturing of transfer of data/charging wire rod of a mobile device comprises the following steps:
(1) on some cores 11, take out outside wire insulation processed by 12, make the wire 1 with some cores; Core 11 quantity of wire 1 are determined core quantity demand according to mobile device, and in Fig. 1 and Fig. 2, core 11 quantity are three;
(2), according to mobile device wire rod slot length, cutting wire 1, makes conductor length and wire rod slot length suitable;
(3) peel off the outer quilt of wire 1 the end of a thread, wicking solder plug 2, is Micro USB plug 2 in figure;
(4) junction with plug 2 at wire 1, moulding plug external mold 3;
(5) moulding SR gland 4 on wire 1, SR(STRAIN RE LIEF) gland is locating button, for the housing of wire rod and mobile device is fixed, incorporated by reference to reference to figure 6;
(6) peel off the outer quilt of wire 1 line tail, and process fixed connector 5, complete the processing and manufacturing of wire rod, this connector 5 is for the internal circuit of wire rod and mobile device is plugged, and reaches electric connection.
Adopt the prepared mobile device wire rod of above-mentioned process for machining and manufacturing, there is the consistent feature in conductor part cross section, and, due to wire 1 be formerly make after, then just moulding plug external mold 3 and SR gland 4 on wire 1, therefore, between wire 1 and plug external mold 3, and between wire 1 and SR gland 4, all inevitably produce step 6(and see figures.1.and.2).Like this, in the time that the wire rod that above-mentioned technique is made is installed on mobile device, can produce following defect:
With reference to Fig. 3, Fig. 4 and Fig. 5, on the one hand, because plug external mold 3 surfaces need to keep concordant with mobile device shell 7 surfaces, and between wire 1 and plug external mold 3, inevitably there is step 6, therefore, wire 1 surface cannot be concordant with mobile device shell 7 surfaces, affect the overall aesthetic of mobile device product, and, between wire 1 and the cell wall of mobile device wire rod groove, also can produce larger gap, dust is easy to just enter this gap; On the other hand, after wire rod and Mobile equipment shell assembling, wire rod has a turning, and this turning also can produce the gap that cannot fill and lead up, affect the overall aesthetic of mobile device product, and dust is easy to just enter the gap at this turning; On the one hand, wire rod is after being placed in the wire rod groove of mobile device again, and the conductor part of wire rod is difficult to coordinate clamping with wire rod groove, is easy to upspring from wire rod groove.In figure, what A part represented is the wire surface not concordant with mobile device shell, what B part represented is the gap producing between wire and mobile device wire rod groove cell wall, and what C part represented is the gap producing between wire turning and mobile device wire rod groove cell wall.
Summary of the invention
The technical problem to be solved in the present invention is for above-mentioned the deficiencies in the prior art, a kind of molded and shaped technique of wire rod of mobile device is provided, after the wire rod making of this moulding process and mobile device assembling, wire rod can fill up the wire rod groove of mobile device, make wire rod and mobile device one integrated mass, the aesthetic feeling of lifting mobile equipment and class, and, can effectively reduce in the wire rod groove that dust enters into mobile device, can effectively prevent that wire from upspringing from wire rod groove.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of molded and shaped technique of wire rod of mobile device, comprises following processing step:
(1), according to the dimensional parameters of mobile device wire rod groove, manufacture corresponding mould;
(2), according to the length of mobile device wire rod groove, the core that cutting is corresponding, makes core length and wire rod slot length suitable;
(3) get several wire core, in the end of a thread place of core solder plug, the quantity of core is determined the demand of core quantity according to mobile device;
(4) core that has welded plug is placed in mould and fixes;
(5) the outer quilt of integrated injection molding core, plug external mold and SR gland in mould;
(6), after wire rod depanning, at the line tail place of core processing fixed connector, complete the moulding manufacture of wire rod.
In technique scheme, the dimensional parameters of described mobile device wire rod groove comprises: the dimensional parameters at the dimensional parameters at accommodating plug external mold position, the dimensional parameters at accommodating wire position, accommodating SR gland position.
In technique scheme, described plug is Micro USB plug or Mini USB plug or Dock plug.
In technique scheme, described core is enamelled wire, before the end of a thread place of core solder plug, first the coat of paint of core the end of a thread is removed, and before the line tail place of core processing fixed connector, also first the coat of paint of core line tail is removed.
In technique scheme, described mobile device is portable power source.
The invention has the beneficial effects as follows: because the wire rod of the molded and shaped technique manufacture of the present invention is according to the dimensional parameters situation of mobile device wire rod groove, in corresponding mould, integrated injection molding forms, therefore, the line body of the wire rod of the molded and shaped technique manufacture of the present invention has the profile completely corresponding with mobile device wire rod groove, after wire rod and mobile device assembling, wire rod can fill up mobile device wire rod groove, solves traditional wire rod and cannot avoid producing the problem in space; Therefore, the wire rod of the molded and shaped technique manufacture of the present invention can guarantee that wire rod is concordant with Mobile equipment shell, do not produce gap between the cell wall of wire rod and wire rod groove, make wire rod and mobile device one integrated mass, the aesthetic feeling of lifting mobile equipment and class, and, can effectively reduce in the wire rod groove that dust enters into mobile device, can effectively prevent that wire from upspringing from wire rod groove.
Accompanying drawing explanation
Fig. 1 is that traditional wire rod is taken out the mobile device wire rod structure end view that moulding process processed makes.
Fig. 2 is that traditional wire rod is taken out the mobile device wire rod structure front view that moulding process processed makes.
Fig. 3 takes out by traditional wire rod the wire rod that moulding process processed makes to be assemblied in the view on portable power source.
Fig. 4 takes out by traditional wire rod the wire rod that moulding process processed makes to be assemblied in another view on portable power source.
Fig. 5 takes out by traditional wire rod the wire rod that moulding process processed makes to be assemblied in the longitudinal section on portable power source.
Fig. 6 is the mobile device wire rod structure schematic diagram that the molded and shaped technique of a kind of the present invention of employing makes.
Fig. 7 is the mobile device wire rod structure schematic diagram that the molded and shaped technique of the another kind of the present invention of employing makes.
Fig. 8 is that the wire rod that molded and shaped the present invention technique is made is assemblied in the view on portable power source.
Fig. 9 is that the wire rod that molded and shaped the present invention technique is made is assemblied in the longitudinal section on portable power source.
In figure: 1. wire; 11. cores; 12. outer quilts; 2. plug; 3. plug external mold; 4.SR gland; 5. connector; 6. step; 7. movable power shell.
Embodiment
Below in conjunction with accompanying drawing, structural principle of the present invention and operation principle are described in further detail.
The present invention is the molded and shaped technique of a kind of wire rod of mobile device, comprises following processing step:
(1), according to the dimensional parameters of mobile device wire rod groove, manufacture corresponding mould; In this step, the dimensional parameters of mobile device wire rod groove comprises: the dimensional parameters at the dimensional parameters at accommodating plug external mold position, the dimensional parameters at accommodating wire position, accommodating SR gland position, this dimensional parameters can be numerical value and the ratio that each position length and width are high, camber, radian etc.
(2), according to the length of mobile device wire rod groove, the core that cutting is corresponding, makes core length and wire rod slot length suitable;
(3) get several wire core, in the end of a thread place of core solder plug, the quantity of core is determined the demand of core quantity according to mobile device; This plug is preferably Micro USB plug or Mini USB plug or Dock plug, to peg graft with the electronic product such as mobile phone, PDA, MP3, MP4;
(4) core that has welded plug is placed in mould and fixes;
(5) the outer quilt of integrated injection molding core, plug external mold and SR gland in mould;
(6), after wire rod depanning, at the line tail place of core processing fixed connector, complete the moulding manufacture of wire rod.
Above-mentioned core is preferably enamelled wire, before the end of a thread place of core solder plug, first the coat of paint of core the end of a thread is removed, and before the line tail place of core processing fixed connector, also first the coat of paint of core line tail is removed.The outer material being adopted by, plug external mold and SR gland of above-mentioned wire is TPE(Thermoplastic Elastomer) material.
As shown in Figure 6 and Figure 7, for adopting the wire rod of the prepared two kinds of different profiles of the molded and shaped technique of wire rod of mobile device of the present invention, these two kinds of wire rods include wire 1, plug 2, plug external mold 3, SR gland 4 and connector 5, and wherein, wire comprises core 11 and outer by 12.The plug external mold 3 of these two kinds of wire rods, wire outer by 12 and SR gland 4 integrated injection molding in mould form, between wire 1 and plug external mold 3, and all natural transition between wire 1 and SR gland 4, produce without step surface.
As shown in Figure 8 and Figure 9, for the prepared wire rod of molded and shaped the present invention technique is assemblied in to the schematic diagram on portable power source, as can be seen from the figure, wire 1 keeps concordant with plug external mold 3 and SR gland 4, wire 1 surface keeps concordant with movable power shell 7 surfaces, wire rod can fill up portable power source wire rod groove, between the cell wall of wire rod and wire rod groove, do not produce gap, and, make wire rod and portable power source one integrated mass, the aesthetic feeling of lifting mobile power supply and class, and, can effectively reduce in the wire rod groove that dust enters into portable power source, can effectively prevent that wire from upspringing from wire rod groove.
The above, be only preferred embodiments of the present invention, and any trickle modification, equivalent variations and modification that every foundation technical scheme of the present invention is done above execution mode, all belong in the scope of technical solution of the present invention.
Claims (5)
1. the molded and shaped technique of the wire rod of mobile device, is characterized in that, comprises following processing step:
(1), according to the dimensional parameters of mobile device wire rod groove, manufacture corresponding mould;
(2), according to the length of mobile device wire rod groove, the core that cutting is corresponding, makes core length and wire rod slot length suitable;
(3) get several wire core, in the end of a thread place of core solder plug, the quantity of core is determined the demand of core quantity according to mobile device;
(4) core that has welded plug is placed in mould and fixes;
(5) the outer quilt of integrated injection molding core, plug external mold and SR gland in mould;
(6), after wire rod depanning, at the line tail place of core processing fixed connector, complete the moulding manufacture of wire rod.
2. the molded and shaped technique of the wire rod of mobile device according to claim 1, is characterized in that: the dimensional parameters of described mobile device wire rod groove comprises: the dimensional parameters at the dimensional parameters at accommodating plug external mold position, the dimensional parameters at accommodating wire position, accommodating SR gland position.
3. the molded and shaped technique of the wire rod of mobile device according to claim 1, is characterized in that: described plug is Micro USB plug or Mini USB plug or Dock plug.
4. the molded and shaped technique of the wire rod of mobile device according to claim 1, it is characterized in that: described core is enamelled wire, before the end of a thread place of core solder plug, first the coat of paint of core the end of a thread is removed, before the line tail place of core processing fixed connector, also first the coat of paint of core line tail is removed.
5. according to the molded and shaped technique of wire rod of the mobile device described in any one in claim 1-4, it is characterized in that: described mobile device is portable power source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410104049.1A CN103915743A (en) | 2014-03-20 | 2014-03-20 | Wire mold manufacturing and forming process of mobile device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410104049.1A CN103915743A (en) | 2014-03-20 | 2014-03-20 | Wire mold manufacturing and forming process of mobile device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103915743A true CN103915743A (en) | 2014-07-09 |
Family
ID=51041227
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410104049.1A Pending CN103915743A (en) | 2014-03-20 | 2014-03-20 | Wire mold manufacturing and forming process of mobile device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103915743A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107756826A (en) * | 2017-10-31 | 2018-03-06 | 东莞市太业电子股份有限公司 | Line shell integral type silicon rubber secondary forming process |
| CN110148867A (en) * | 2019-07-04 | 2019-08-20 | 苏州祥龙嘉业电子科技股份有限公司 | A kind of harness thermoforming process |
| CN112152002A (en) * | 2020-09-10 | 2020-12-29 | 惠州市申盛科技有限公司 | Tensile-resistant, bending-resistant and super-durable charging line structure and manufacturing process |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101752769A (en) * | 2009-08-07 | 2010-06-23 | 凯信通电子(南京)有限公司 | Manufacturing method of connecting wire with high-definition multimedia interface |
| CN102386543A (en) * | 2011-09-19 | 2012-03-21 | 信佶(深圳)电脑配件有限公司 | Manufacturing method of serial advanced technology attachment (SATA) connecting wire |
| CN202221860U (en) * | 2011-09-15 | 2012-05-16 | 郑启文 | Data line |
| CN102790340A (en) * | 2012-07-27 | 2012-11-21 | 王术全 | Manufacturing method for USB series change-over offline |
-
2014
- 2014-03-20 CN CN201410104049.1A patent/CN103915743A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101752769A (en) * | 2009-08-07 | 2010-06-23 | 凯信通电子(南京)有限公司 | Manufacturing method of connecting wire with high-definition multimedia interface |
| CN202221860U (en) * | 2011-09-15 | 2012-05-16 | 郑启文 | Data line |
| CN102386543A (en) * | 2011-09-19 | 2012-03-21 | 信佶(深圳)电脑配件有限公司 | Manufacturing method of serial advanced technology attachment (SATA) connecting wire |
| CN102790340A (en) * | 2012-07-27 | 2012-11-21 | 王术全 | Manufacturing method for USB series change-over offline |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107756826A (en) * | 2017-10-31 | 2018-03-06 | 东莞市太业电子股份有限公司 | Line shell integral type silicon rubber secondary forming process |
| CN107756826B (en) * | 2017-10-31 | 2019-09-24 | 东莞市太业电子股份有限公司 | Line shell integral type silicon rubber secondary forming process |
| CN110148867A (en) * | 2019-07-04 | 2019-08-20 | 苏州祥龙嘉业电子科技股份有限公司 | A kind of harness thermoforming process |
| CN112152002A (en) * | 2020-09-10 | 2020-12-29 | 惠州市申盛科技有限公司 | Tensile-resistant, bending-resistant and super-durable charging line structure and manufacturing process |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205178102U (en) | Positive reverse plug USB connector of post forming formula | |
| CN102916321B (en) | Device for assembling inner conductor assembly of air dielectric radio frequency coaxial connector | |
| CN103915743A (en) | Wire mold manufacturing and forming process of mobile device | |
| CN203967306U (en) | The just USB connector of anti-plug | |
| CN203708003U (en) | Electric connector for motor temperature protector, stator and motor | |
| CN202405479U (en) | Connector | |
| CN203760763U (en) | Anti-interference USB 3.0 electric connector and structure of terminal strip thereof | |
| CN207664377U (en) | A kind of coaxial adatpter | |
| CN203180143U (en) | Connector and cavity filter | |
| CN212908487U (en) | Pre-insulation terminal string | |
| CN206098846U (en) | Connector for USBTypeC | |
| CN204304082U (en) | The positive and negative plug-and-socket connector of a kind of USB TYPE-C | |
| CN103545468A (en) | Battery core support | |
| US8454346B2 (en) | Mold for forming a product with a through hole | |
| CN201252184Y (en) | Cable connector component | |
| CN205081284U (en) | Circular connector | |
| CN205178100U (en) | 3. 0 female seats of firm USB | |
| CN202088386U (en) | USB adaptor processing mould | |
| CN105703513A (en) | Motor stator insulation framework | |
| CN106099490A (en) | USB TYPE C short body formula positive and negative socket, connector female seat and preparation method | |
| CN109103635A (en) | A kind of straight wiring connector out of small size | |
| CN104218358A (en) | Novel USB (universal serial bus) forming process and USB plug | |
| CN212366281U (en) | Branching rubber plug of connector | |
| CN203994488U (en) | A kind of phone housing injection mold | |
| CN202772297U (en) | USB connector socket and contact pin |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20140709 |