CN103913142B - The preparation method of middle sleeper beam measurement apparatus - Google Patents
The preparation method of middle sleeper beam measurement apparatus Download PDFInfo
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- CN103913142B CN103913142B CN201410160703.0A CN201410160703A CN103913142B CN 103913142 B CN103913142 B CN 103913142B CN 201410160703 A CN201410160703 A CN 201410160703A CN 103913142 B CN103913142 B CN 103913142B
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Abstract
The invention discloses sleeper beam measurement apparatus and preparation method thereof in one.In this, sleeper beam measurement apparatus includes at least two contact point under contact point and at least four, in at least two, contact point is coplanar in upper plane, under at least four, contact point is coplanar in lower plane, during application, middle sleeper beam measurement apparatus is placed between the left web of middle sleeper beam and right web in the center cavity formed, upper contact point is for contacting with horizon rule, lower contact point is for contacting with the central beam cover plate end face of middle sleeper beam, the depth of parallelism between upper plane and lower plane //≤0.05mm, distance between upper plane and lower plane is d ＇, the height of left web and right web is d, then d ＇ ＞ d.Apply sleeper beam measurement apparatus in this, it is possible to ensure the accuracy that sleeper beam in rail vehicle is measured.This preparation method can produce sleeper beam measurement apparatus in this.
Description
Technical field
The present invention relates to survey tool technical field, particularly to sleeper beam measurement apparatus and preparation method thereof in one.
Background technology
Sleeper beam is the rail vehicle important composition parts such as railcar, railway freight-car and passenger train, is the crucial load bearing component of car body, is also the connection member of car body and bogie.In prior art, having a kind of middle sleeper beam applied on double-deck container flat car, as shown in Figure 1, in this, sleeper beam is after assembling obtains finished product, needs the size measured to include: 1. vertical range d between lower cover 1 and central beam cover plate 3 end face1And the depth of parallelism //1, 2. vertical range d between side bearing base plate 6 and central beam cover plate 3 end face2And the depth of parallelism //2, 3. vertical range d between lamina tecti 2 and central beam cover plate 3 end face3And the depth of parallelism //3.Wherein, the benchmark of measurement size is central beam cover plate 3 end face, owing to the both sides of central beam cover plate 3 end face are respectively welded left web 5 and right web 4, when above-mentioned each distance and the depth of parallelism are measured, need a horizon rule 7 is positioned over left web 5 and the top edge of right web 4, measure vertical range d 1. between ＇ lower cover 1 and horizon rule 7 respectively1＇ and the depth of parallelism //1＇, 2. vertical range d between ＇ side bearing base plate 6 and horizon rule 72＇ and the depth of parallelism //2＇, 3. vertical range d between ＇ lamina tecti 2 and horizon rule 73＇ and the depth of parallelism //3＇, the height making left web 5 and right web 4 is d, then, d1＇-d=d1, d2＇-d=d2, d3＇-d=d3, //1＇=//1, //2＇=//2, //3＇=//3.But, owing to this left web 5 and right web 4 are typically with what CNC Plasma Cutting mode prepared, the end face after cutting exists to tilt, and this inclination can cause horizon rule 7 placed thereon also can there is inclination, the most necessarily cause d1＇, //1＇, d2＇, //2＇, d3＇ and //3＇ is inaccurate, and then causes d1, d2, d3, //1, //2With //3Inaccurate.Harsher country or area are set in standard, generally above-mentioned dimensions are required harshness, if exporting to these national or regional above-mentioned dimensional measurement accuracy when making not reach corresponding standard, will result in waste product, producing trade friction.
Summary of the invention
In order to solve the problems referred to above, it is desirable to provide ensure that above-mentioned d after a kind of application1, d2, d3, //1, //2With //3The middle sleeper beam measurement apparatus of measurement accuracy and the preparation method of sleeper beam measurement apparatus in this.
The middle sleeper beam measurement apparatus that the present invention provides includes at least two contact point under contact point and at least four, in described at least two, contact point is coplanar in upper plane, under described at least four, contact point is coplanar in lower plane, during application, described middle sleeper beam measurement apparatus is placed between the left web of middle sleeper beam and right web in the center cavity formed, described upper contact point is for contacting with horizon rule, and described lower contact point is for contacting with the central beam cover plate end face of middle sleeper beam
The depth of parallelism between described upper plane and lower plane //≤0.05mm,
Distance between described upper plane and lower plane is d ＇, and the height of left web and right web is d, then d ＇ ＞ d.
As preferably, described middle sleeper beam measurement apparatus is a parallel block, and the upper surface of described parallel block is upper contact point, and the lower surface of described parallel block is lower contact point.
As preferably, described middle sleeper beam measurement apparatus includes supporting plate, biside plate, support and four cushion blocks, described supporting plate has two vertical portions and a horizontal part after bending, described biside plate is respectively fixedly connected with in described two vertical portions, described horizontal part is fixedly connected on described support, described four cushion blocks are respectively fixedly connected with four pin in described support, the top edge of described biside plate is upper contact point, for contacting with horizon rule, the bottom surface of described four cushion blocks is lower contact point, contact for the central beam cover plate end face with middle sleeper beam, the top edge of described biside plate is coplanar in described upper plane, the bottom surface of described four cushion blocks is coplanar in described lower plane.
As preferably, described biside plate and four cushion blocks are made up of wear-resisting steel, and described supporting plate and support are made up of hard steel.
The preparation method of the middle sleeper beam measurement apparatus that the present invention provides comprises the following steps:
Assemble described middle sleeper beam measurement apparatus,
Contact point in described at least two is machined out so that the flatness error≤0.01mm of described upper plane simultaneously,
Contact point under described at least four is machined out so that the depth of parallelism between described upper plane and lower plane //≤0.05mm simultaneously.
As preferably, described middle sleeper beam measurement apparatus includes supporting plate, biside plate, support, with four cushion blocks, described supporting plate has two vertical portions and a horizontal part after bending, described biside plate is respectively fixedly connected with in described two vertical portions, described horizontal part is fixedly connected on described support, described four cushion blocks are respectively fixedly connected with four pin in described support, the top edge of described biside plate is upper contact point, for contacting with horizon rule, the bottom surface of described four cushion blocks is lower contact point, contact for the central beam cover plate end face with middle sleeper beam, the top edge of described biside plate is coplanar in described upper plane, the bottom surface of described four cushion blocks is coplanar in described lower plane.
As preferably, described biside plate and four cushion blocks are made up of wear-resisting steel, and described supporting plate and support are made up of hard steel.
As preferably, after the top edge of described biside plate is machined out, include quenching and the step of tempering the most successively；Quenching and the step of tempering is included the most successively after the bottom surface of described four cushion blocks is machined out.
Due to the depth of parallelism //≤0.05mm between upper plane and the lower plane of the middle sleeper beam measurement apparatus of present invention offer, horizon rule contacts with upper contact point, the central beam cover plate end face of middle sleeper beam contacts with lower contact point, during application, the depth of parallelism between horizon rule and middle sleeper beam central cover plate end face also≤0.05mm, therefore, 1. " vertical range d between lower cover and horizon rule obtained is measured1" and the depth of parallelism //1", 2. " vertical range d between side bearing base plate and horizon rule2" and the depth of parallelism //2", 3. " vertical range d between lamina tecti and horizon rule3" and the depth of parallelism //3" the most accurate, and now, if the upper distance between contact point and lower contact point of order is d ＇, then, d1"-d ＇=d1, d2"-d ＇=d2, d3"-d ＇=d3, //1"=//1, //2"=//2, //3"=//3The most accurate.
Owing to contact point is to be machined out after middle sleeper beam measurement apparatus assembles under contact point and at least four in this at least two simultaneously, use the depth of parallelism //≤0.05mm that this mach mode is easier to ensure that between plane and lower plane.
Accompanying drawing explanation
Fig. 1 is to schematic diagram when sleeper beam size measures in rail vehicle in prior art；
The middle sleeper beam measurement apparatus that Fig. 2 provides for applying the embodiment of the present invention two is to schematic diagram when sleeper beam size measures in rail vehicle；
The front view of the middle sleeper beam measurement apparatus that Fig. 3 provides for the embodiment of the present invention two；
The right view of the middle sleeper beam measurement apparatus that Fig. 4 provides for the embodiment of the present invention two.
Detailed description of the invention
In order to understand the present invention in depth, below in conjunction with the accompanying drawings and specific embodiment the present invention is described in detail.
The middle sleeper beam measurement apparatus that the present invention provides, including contact point under contact point at least two and at least four, in at least two, contact point is coplanar in upper plane, under at least four, contact point is coplanar in lower plane, during application, middle sleeper beam measurement apparatus is placed between the left web 5 of middle sleeper beam and right web 4 in the center cavity formed, and upper contact point is for contacting with horizon rule 7, and lower contact point is for contacting with central beam cover plate 3 end face of middle sleeper beam.The depth of parallelism between upper plane and lower plane //≤0.05mm, the distance between upper plane and lower plane is d ＇, and the height of left web 5 and right web 4 is d, then d ＇ ＞ d.
Due to the depth of parallelism //≤0.05mm between upper plane and the lower plane of the middle sleeper beam measurement apparatus of present invention offer, horizon rule contacts with upper contact point, central beam cover plate 3 end face of middle sleeper beam contacts with lower contact point, during application, the depth of parallelism between horizon rule 7 and middle sleeper beam central cover plate 3 end face also≤0.05mm, therefore, 1. " vertical range d between lower cover 1 and horizon rule 7 obtained is measured1" and the depth of parallelism //1", 2. " vertical range d between side bearing base plate 6 and horizon rule 72" and the depth of parallelism //2", 3. " vertical range d between lamina tecti 2 and horizon rule 73" and the depth of parallelism //3" the most accurate, and now, if the upper distance between contact point and lower contact point of order is d ＇, then, d1"-d ＇=d1, d2"-d ＇=d2, d3"-d ＇=d3, //1"=//1, //2"=//2, //3"=//3The most accurate.
Embodiment one
Middle sleeper beam measurement apparatus can be a parallel block, and the upper surface of parallel block is upper contact point, and the lower surface of parallel block is lower contact point, and this technical scheme simply and readily realizes.
Embodiment two
nullSee accompanying drawing 3 and accompanying drawing 4，The middle sleeper beam measurement apparatus that the embodiment of the present invention two provides difference between the middle sleeper beam measurement apparatus that the embodiment of the present invention one provides is，Including supporting plate、Biside plate 12 and 13、Support 14 and four cushion blocks 16，Supporting plate has two vertical portion 9 and 10 and horizontal parts 11 after bending，Biside plate 12 and 13 is respectively fixedly connected with in two vertical portions 9 and 10，Horizontal part 11 is fixedly connected on support 14，Four cushion blocks 16 are respectively fixedly connected with four pin in support 14，The top edge of biside plate 12 and 13 is upper contact point，For contacting with horizon rule 7，The bottom surface of four cushion blocks 16 is lower contact point，Contact for central beam cover plate 3 end face with middle sleeper beam，The top edge of biside plate 12 and 13 is coplanar in upper plane，The bottom surface of four cushion blocks 16 is coplanar in lower plane.
In the present embodiment, biside plate 12 and 13 is fixedly connected by welding on two vertical portions 9 and 10, and be not directly welded on support 14, it is because biside plate 12 and 13 when being directly welded on support, welding contact area only has the bottom of biside plate 12 and 13 and the contact area of support 14, and owing to welding contact area is less, welding cohesive force is less, biside plate 12 and 13 is susceptible to or comes off, the accuracy of each dimension measurement result of sleeper beam in impact.And biside plate 12 and 13 is welded on two vertical portions 9 and 10 of supporting plate, and, supporting plate is welded and fixed on the support 14 by its horizontal part 11, welding contact area not only include biside plate 12 and 13 respectively with the area of two vertical portion 9 and 10 contact portions of supporting plate, also include the horizontal part 11 of supporting plate and the area of support 14 contact portion, owing to contact area increases, welding cohesive force increases, biside plate 12 and 13 run-off the straight or the possibility come off substantially reduce, it is possible to the service life of sleeper beam measurement apparatus in guarantee.
Additionally, the middle sleeper beam measurement apparatus that the present embodiment provides saves material and lighter weight than the middle sleeper beam measurement apparatus implementing an offer, it is simple to mobile.
Wherein, biside plate 12 and 13 and four cushion blocks 16 are made up of wear-resisting steel, and supporting plate and support 14 are made up of hard steel.In the present embodiment, supporting plate is made up of 8mm carbon steel material, and biside plate 12 and 13 is made up of 12mm carbon steel material, and support 14 uses 8mm carbon steel material to make, and four cushion blocks 16 are made up of 20mm round steel material.Owing to biside plate 12 and 13 and four cushion blocks 16 are made up of wear-resisting steel, ensure that still wear extent is less after sleeper beam measurement apparatus is by long-term use, supporting plate and support 14 be made to ensure by hard steel in sleeper beam measurement apparatus by long-term use after still deflection less, make biside plate 12 and 13 owing to being limited by two vertical portions 9 and 10, run-off the straight or the possibility come off the most substantially reduce, thus ensure measurement accuracy.
Additionally, be also provided with hole 15 and 17 on support 14, when support material is expanded with heat and contract with cold by seasonal effect, due to the existence in hole 15 and 17, still deflection is less.
The preparation method of the middle sleeper beam measurement apparatus that the present invention provides comprises the following steps:
Step 1: sleeper beam measurement apparatus in assembling,
Step 2: simultaneously contact point at least two is machined out so that the flatness error≤0.01mm of upper plane,
Step 3: simultaneously contact point under at least four is machined out so that the upper depth of parallelism //≤0.05mm between plane and lower plane.
Owing to contact point is to be machined out after middle sleeper beam measurement apparatus assembles under contact point and at least four in this at least two simultaneously, use the depth of parallelism //≤0.05mm that this mach mode is easier to ensure that between plane and lower plane.
When the middle sleeper beam measurement apparatus that the present invention provides is the middle sleeper beam measurement apparatus that embodiment two provides, after the top edge of biside plate 12 and 13 is machined out, include quenching and the step of tempering the most successively；Quenching and the step of tempering is included the most successively after the bottom surface of four cushion blocks is machined out.Wherein, quenching ensure that anti-wear performance, tempering have the effect eliminating internal stress.
The method that sleeper beam in rail vehicle is measured by the middle sleeper beam measurement apparatus that the application present invention provides comprises the following steps:
See accompanying drawing 2, step 1: the middle sleeper beam measurement apparatus that the present invention provides be positioned over and be placed between the left web 5 of middle sleeper beam and right web 4 in the center cavity formed,
One horizon rule 7 is positioned in middle sleeper beam measurement apparatus, the upper contact point of horizon rule 7 contact, the lower contact point of central beam cover plate 3 end face contact of middle sleeper beam,
Measure 1. " vertical range d between lower cover 1 and horizon rule 7 respectively1" and the depth of parallelism //1", 2. " vertical range d between side bearing base plate 6 and horizon rule 72" and the depth of parallelism //2", 3. " vertical range d between lamina tecti 2 and horizon rule 73" and the depth of parallelism //3",
In order, the distance between contact point and lower contact point is d ＇, then, d1"-d ＇=d1, d2"-d ＇=d2, d3"-d ＇=d3, //1"=//1, //2"=//2, //3"=//3。
The depth of parallelism //≤0.05mm between upper plane and the lower plane of the middle sleeper beam measurement apparatus provided due to the present invention above, horizon rule contacts with upper contact point, central beam cover plate 3 end face of middle sleeper beam contacts with lower contact point, during application, the depth of parallelism between horizon rule 7 and middle sleeper beam central cover plate 3 end face also≤0.05mm, therefore, 1. " vertical range d between lower cover 1 and horizon rule 7 obtained is measured1" and the depth of parallelism //1", 2. " vertical range d between side bearing base plate 6 and horizon rule 72" and the depth of parallelism //2", 3. " vertical range d between lamina tecti 2 and horizon rule 73" and the depth of parallelism //3" the most accurate, and now, if the upper distance between contact point and lower contact point of order is d ＇, then, d1"-d ＇=d1, d2"-d ＇=d2, d3"-d ＇=d3, //1"=//1, //2"=//2, //3"=//3The most accurate.
In the present embodiment, d ＇=350mm, if standard is d1=81 ± 3.2mm, //1≤ 3.2mm, d2=25.50 +3Mm, //2≤ 1.6mm, d3=411 ± 3.2mm, //3≤1.6mm.After the middle sleeper beam measurement apparatus that the application present invention provides is in rail vehicle, the above-mentioned size of sleeper beam measures, if meeting above-mentioned standard, then as finished product, if not meeting above-mentioned standard, then need to do over again.
Additionally, the middle sleeper beam measurement apparatus that the present invention provides can also be applied to the measurement of the mechanism similar with sleeper beam in this rail vehicle, thus ensure measurement accuracy.
Described detailed description of the invention; the purpose of the present invention, technical scheme and beneficial effect are further described; it is it should be understood that; the foregoing is only the detailed description of the invention of the present invention; it is not limited to the present invention; all within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. done, should be included within the scope of the present invention.
Claims (5)
1. the preparation method of sleeper beam measurement apparatus in, described middle sleeper beam measurement apparatus includes contacting at least two
Contact point under point and at least four, in described at least two, contact point is coplanar in upper plane, under described at least four
Contact point is coplanar in lower plane, and during application, described middle sleeper beam measurement apparatus is placed in the left web of middle sleeper beam and right abdomen
In the center cavity formed between plate, described upper contact point is for contacting with horizon rule, and described lower contact point is used for
Contact with the central beam cover plate end face of middle sleeper beam,
The depth of parallelism between described upper plane and lower plane //≤0.05mm,
Distance between described upper plane and lower plane is d ＇, and the height of left web and right web is d, then d ＇
＞ d；
It is characterized in that,
The preparation method of described middle sleeper beam measurement apparatus comprises the following steps:
Assemble described middle sleeper beam measurement apparatus,
Contact point in described at least two is machined out so that the flatness error of described upper plane simultaneously
≤ 0.01mm,
Contact point under described at least four is machined out so that between described upper plane and lower plane simultaneously
The depth of parallelism //≤0.05mm.
Preparation method the most according to claim 1, it is characterised in that described middle sleeper beam measurement apparatus is
One parallel block, the upper surface of described parallel block is upper contact point, and the lower surface of described parallel block is lower contact point.
Preparation method the most according to claim 1, it is characterised in that described middle sleeper beam measurement apparatus bag
Including supporting plate, biside plate, support and four cushion blocks, described supporting plate has two vertical portions and a level after bending
Portion, described biside plate is respectively fixedly connected with in described two vertical portions, and described horizontal part is fixedly connected on described support,
Described four cushion blocks are respectively fixedly connected with four pin in described support, the top edge of described biside plate on connect
Contact, for contact with horizon rule, the bottom surface of described four cushion blocks is lower contact point, be used for in middle sleeper beam
Centre beam cover plate end face contact, the top edge of described biside plate is coplanar in described upper plane, the end of described four cushion blocks
Face is coplanar in described lower plane.
Preparation method the most according to claim 3, it is characterised in that described biside plate and four cushion blocks
Being made up of wear-resisting steel, described supporting plate and support are made up of hard steel.
Preparation method the most according to claim 4, it is characterised in that the top edge to described biside plate
Quenching and the step of tempering is included the most successively after being machined out；The bottom surface of described four cushion blocks is carried out machine add
Quenching and the step of tempering is included the most successively after work.
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| CN201410160703.0A CN103913142B (en) | 2014-04-21 | 2014-04-21 | The preparation method of middle sleeper beam measurement apparatus |
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| JP2005155037A (en) * | 2003-11-20 | 2005-06-16 | Minato Home Protect:Kk | Metallic floor post and housing distortion detecting system equipped with the floor post |
| CN201600252U (en) * | 2010-02-08 | 2010-10-06 | 吉林大学 | Secondary suspension parameter measurement device for railway vehicle bogie based on simulative vehicle frame |
| CN101865783B (en) * | 2010-06-08 | 2012-01-25 | 江苏中辆科技有限公司 | Bogie performance parameter combined test stand of rail vehicle |
| CN102967194A (en) * | 2012-04-24 | 2013-03-13 | 南车南京浦镇车辆有限公司 | Car body detection tire tool |
| CN103913141B (en) * | 2014-04-21 | 2016-06-01 | 南车长江车辆有限公司 | Sleeper beam measuring method in middle sleeper beam measuring apparatus and rail vehicle |
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