CN103912538A - Hydraulic oil level monitoring method and hydraulic oil level monitoring equipment - Google Patents

Hydraulic oil level monitoring method and hydraulic oil level monitoring equipment Download PDF

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Publication number
CN103912538A
CN103912538A CN201410114087.5A CN201410114087A CN103912538A CN 103912538 A CN103912538 A CN 103912538A CN 201410114087 A CN201410114087 A CN 201410114087A CN 103912538 A CN103912538 A CN 103912538A
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China
Prior art keywords
oil level
hydraulic oil
oil
level monitoring
difference
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Pending
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CN201410114087.5A
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Chinese (zh)
Inventor
关建超
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Pangang Group Xichang Steel and Vanadium Co Ltd
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Pangang Group Xichang Steel and Vanadium Co Ltd
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Priority to CN201410114087.5A priority Critical patent/CN103912538A/en
Publication of CN103912538A publication Critical patent/CN103912538A/en
Pending legal-status Critical Current

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Abstract

The invention provides a hydraulic oil level monitoring method and hydraulic oil level monitoring equipment. The hydraulic oil level monitoring method comprises the following steps of (a) detecting the oil level of hydraulic oil; (b) determining difference between the detected oil level of the hydraulic oil and the oil level, which is detected before preset time, of the hydraulic oil; and (c) alarming when the difference is greater than a preset threshold value. By using the hydraulic oil level monitoring method and the hydraulic oil level monitoring equipment, the oil level of the hydraulic oil can be timely monitored, and production equipment accidents caused by over large oil leakage quantity are effectively avoided.

Description

Hydraulic oil oil level monitoring method and equipment
Technical field
The present invention relates to monitoring method and equipment.More particularly, relate to the method and apparatus by analyzing the oil level information monitoring conticaster liquid force feed oil level in Preset Time interval.
Background technique
The internal pressure of conticaster liquid pressing system is very high, and the equipment of effect is many, circuit long, leakage of oil occurs, and even the phenomenon of oil spout is more frequent, therefore particularly important to the monitoring of its fuel level in tank.
Existing design is set fuel tank normal oil level within the specific limits, has audible alarm outside oil level reaches this scope time.In casting machine hydraulic system processing, such design can cause leakage of oil to find not in time, when serious, can cause that main unit hydraulic high-pressure service pump stops, fan-shaped section decompression because leakage of oil amount is excessive, causes the pernicious production such as bleed-out, stagnant base and equipment accident.
Therefore, need the more accurate oil level monitoring method of one and equipment.
Summary of the invention
The object of the present invention is to provide a kind of method and apparatus of timely monitoring hydraulic oil oil level information.
To achieve these goals, according to an aspect of the present invention, provide a kind of hydraulic oil oil level monitoring method, having comprised: the oil level that (a) detects hydraulic oil; (b) difference between the oil level of the hydraulic oil detecting before the oil level of definite hydraulic oil detecting and the scheduled time; (c) in the time that being greater than predetermined threshold value, described difference reports to the police.
Alternatively, described warning can be at least one during sound alarm and light are reported to the police.
Alternatively, the described scheduled time can be 10 seconds.
Alternatively, described difference can be 5 millimeters.
According to a further aspect in the invention, provide a kind of hydraulic oil oil level watch-dog, having comprised: testing module, for detection of the oil level of hydraulic oil; Determination module, for determining the difference between the oil level of the hydraulic oil of detection before oil level and scheduled time of the hydraulic oil detecting; Alarm module is reported to the police in the time that described difference is greater than predetermined threshold value.
Alternatively, described warning can be at least one during sound alarm and light are reported to the police.
Alternatively, the described scheduled time can be 10 seconds.
Alternatively, described difference can be 5 millimeters.
By hydraulic oil oil level monitoring method of the present invention and equipment, can monitor timely hydraulic oil oil level, effectively avoid the manufacturing mechanism accident causing because leakage of oil amount is excessive.
By part in ensuing description set forth the present invention other aspect and/or advantage, some will be clearly by descriptions, or can pass through enforcement of the present invention and learning.
Brief description of the drawings
By the detailed description of carrying out below in conjunction with accompanying drawing, above and other objects of the present invention, feature and advantage will become apparent, wherein:
Fig. 1 shows the flow chart of hydraulic oil oil level monitoring method according to an exemplary embodiment of the present invention;
Fig. 2 shows the block diagram of hydraulic oil oil level watch-dog according to an exemplary embodiment of the present invention.
Embodiment
Below, describe more fully with reference to the accompanying drawings exemplary embodiment of the present invention, exemplary embodiment is shown in the drawings.But, exemplifying embodiment embodiment in many different forms, and should not be construed as limited to exemplary embodiment set forth herein.On the contrary, thereby provide these embodiment's disclosure will be thoroughly and complete, and will fully the scope of exemplary embodiment be conveyed to those skilled in the art.
Fig. 1 shows the flow chart of hydraulic oil oil level monitoring method.
With reference to Fig. 1, at step S101, detect the oil level of hydraulic oil.
Detect the oil level of hydraulic oil so that current oil level is monitored, for example, can periodically detect oil level.Can detect by technology conventional in prior art the oil level of hydraulic oil, for example, can adopt condenser type oil device level sensor to detect the oil level of hydraulic oil.
At step S102, the difference between the oil level of the hydraulic oil detecting before the oil level of definite hydraulic oil detecting and the scheduled time.
Can detect an oil level or periodically detect oil level at interval of a period of time, in the time of each detection oil level, the oil level detecting before the oil level detecting before detected oil level and described a period of time or one-period is compared, in the time that comparative result is greater than predetermined threshold value, can think that oil level declines too fast, sounding leakage of oil.
As an example, can detect oil level at interval of 10 seconds, the result detecting before testing result and 10 seconds is compared, can calculate oil level that difference between twice testing result determines the hydraulic oil detecting and the scheduled time difference between the oil level of the hydraulic oil of detection before.
Difference between the oil level of described hydraulic oil can be that oil level is poor.
Preferably, the described scheduled time can be 10 seconds.
At step S103, in the time that being greater than predetermined threshold value, described difference reports to the police.Described warning can be at least one during sound alarm and light are reported to the police.
When determined difference in step S102 is greater than predetermined threshold value, can think that oil level rate of descent is too fast, there is leakage of oil, for example, in the time that the difference of described testing result and the testing result before 10 seconds is greater than 5 millimeters, can report to the police.Can report to the police by technology conventional in prior art.For example, adopt loudspeaker to carry out sound alarm or adopt warning light to carry out light warning.
Preferably, described difference can be 5 millimeters.
Fig. 2 shows the block diagram of hydraulic oil watch-dog.
With reference to Fig. 2, hydraulic oil watch-dog comprises: testing module 201, determination module 202 and alarm module 203.
Testing module 201, for detection of the oil level of hydraulic oil.
Detect the oil level of hydraulic oil so that current oil level is monitored, for example, can periodically detect oil level.Can detect by technology conventional in prior art the oil level of hydraulic oil, for example, can adopt condenser type oil device level sensor to detect the oil level of hydraulic oil.
Determination module 202, for determining the difference between the oil level of the hydraulic oil of detection before oil level and scheduled time of the hydraulic oil detecting.
Can detect an oil level or periodically detect oil level at interval of a period of time, in the time of each detection oil level, the oil level detecting before the oil level detecting before detected oil level and described a period of time or one-period is compared, in the time that comparative result is greater than predetermined threshold value, can think that oil level declines too fast, sounding leakage of oil.
As an example, can detect oil level at interval of 10 seconds, the result detecting before testing result and 10 seconds is compared, and determination module 202 can be by calculating oil level that difference between twice testing result determines the hydraulic oil detecting and the scheduled time difference between the oil level of the hydraulic oil of detection before.
Difference between the oil level of described hydraulic oil can be that oil level is poor.
Preferably, the described scheduled time can be 10 seconds.
Alarm module 203 is reported to the police in the time that described difference is greater than predetermined threshold value.Described warning can be at least one during sound alarm and light are reported to the police.
When the determined difference of determination module 202 is greater than predetermined threshold value, can think that oil level rate of descent is too fast, there is leakage of oil, for example, in the time that the difference of described testing result and the testing result before 10 seconds is greater than 5 millimeters, can report to the police.Can report to the police by technology conventional in prior art.For example, adopt loudspeaker to carry out sound alarm or adopt warning light to carry out light warning.
Preferably, described difference can be 5 millimeters.
By hydraulic oil oil level monitoring method of the present invention and equipment, can monitor timely hydraulic oil oil level, effectively avoid the manufacturing mechanism accident causing because leakage of oil amount is excessive.
In addition, should be appreciated that, the modules in hydraulic oil oil level watch-dog and unit can be implemented nextport hardware component NextPort according to an embodiment of the invention.Those skilled in the art, according to the performed processing of modules and unit limiting, can for example use field programmable gate array (FPGA) or specific integrated circuit (ASIC) to realize modules and unit.
In addition, hydraulic oil oil level monitoring method may be implemented as the computer code in computer readable recording medium storing program for performing according to an embodiment of the invention.Those skilled in the art can be according to the description of said method is realized to described computer code.In the time that being performed in computer, realizes described computer code said method of the present invention.
Although specifically shown with reference to its exemplary embodiment and described the present invention, but it should be appreciated by those skilled in the art, in the case of not departing from the spirit and scope of the present invention that claim limits, can carry out the various changes in form and details to it.

Claims (8)

1. a hydraulic oil oil level monitoring method, comprising:
(a) oil level of detection hydraulic oil;
(b) difference between the oil level of the hydraulic oil detecting before the oil level of definite hydraulic oil detecting and the scheduled time;
(c) in the time that being greater than predetermined threshold value, described difference reports to the police.
2. method according to claim 1, is characterized in that, described warning is at least one during sound alarm and light are reported to the police.
3. method according to claim 1, is characterized in that, the described scheduled time is 10 seconds.
4. method according to claim 1, is characterized in that, described predetermined threshold value is 5 millimeters.
5. a hydraulic oil oil level watch-dog, comprising:
Testing module, for detection of the oil level of hydraulic oil;
Determination module, for determining the difference between the oil level of the hydraulic oil of detection before oil level and scheduled time of the hydraulic oil detecting;
Alarm module is reported to the police in the time that described difference is greater than predetermined threshold value.
6. equipment according to claim 5, is characterized in that, described warning is at least one during sound alarm and light are reported to the police.
7. equipment according to claim 5, is characterized in that, the described scheduled time is 10 seconds.
8. equipment according to claim 5, is characterized in that, described predetermined threshold value is 5 millimeters.
CN201410114087.5A 2014-03-25 2014-03-25 Hydraulic oil level monitoring method and hydraulic oil level monitoring equipment Pending CN103912538A (en)

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Application Number Priority Date Filing Date Title
CN201410114087.5A CN103912538A (en) 2014-03-25 2014-03-25 Hydraulic oil level monitoring method and hydraulic oil level monitoring equipment

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105547405A (en) * 2016-03-07 2016-05-04 左嘉志 Water level measuring method and system
CN105570234A (en) * 2015-09-25 2016-05-11 北汽福田汽车股份有限公司 Device and method for detecting hydraulic oil leakage
CN108279101A (en) * 2017-12-29 2018-07-13 南京钢铁股份有限公司 A kind of liquid level variation tendency oil leak method for early warning
CN110823482A (en) * 2019-11-22 2020-02-21 马鞍山钢铁股份有限公司 Early warning method for abnormal liquid level of oil tank of hydraulic lubricating system
CN111442016A (en) * 2019-01-16 2020-07-24 宝山钢铁股份有限公司 Automatic early warning and judging method for oil leakage of hydraulic system of continuous casting machine
CN113345163A (en) * 2021-06-02 2021-09-03 上海酒贝乐信息技术有限公司 Stock and category detection system for intelligent wine selling machine

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Publication number Priority date Publication date Assignee Title
JPH1130544A (en) * 1997-07-14 1999-02-02 Yosoji Tanji Capacitance-type liquid level measuring apparatus
US20040183718A1 (en) * 2003-03-21 2004-09-23 Lennart Hagg System and method in a radar level gauging system
CN201594000U (en) * 2009-11-26 2010-09-29 罗三保 Automobile oil quantity detection alarm device
CN201662413U (en) * 2010-04-26 2010-12-01 力帆实业(集团)股份有限公司 Oil quantity display
CN201765019U (en) * 2010-09-02 2011-03-16 三一重工股份有限公司 Construction vehicles and monitoring device thereof for fuel oil burglary-proof and leakage-proof
CN102044121A (en) * 2010-12-27 2011-05-04 福田雷沃国际重工股份有限公司 Fuel theft alarm device for construction machinery
CN102853871A (en) * 2011-06-30 2013-01-02 艾默生网络能源有限公司 Oil level monitoring method and system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1130544A (en) * 1997-07-14 1999-02-02 Yosoji Tanji Capacitance-type liquid level measuring apparatus
US20040183718A1 (en) * 2003-03-21 2004-09-23 Lennart Hagg System and method in a radar level gauging system
CN201594000U (en) * 2009-11-26 2010-09-29 罗三保 Automobile oil quantity detection alarm device
CN201662413U (en) * 2010-04-26 2010-12-01 力帆实业(集团)股份有限公司 Oil quantity display
CN201765019U (en) * 2010-09-02 2011-03-16 三一重工股份有限公司 Construction vehicles and monitoring device thereof for fuel oil burglary-proof and leakage-proof
CN102044121A (en) * 2010-12-27 2011-05-04 福田雷沃国际重工股份有限公司 Fuel theft alarm device for construction machinery
CN102853871A (en) * 2011-06-30 2013-01-02 艾默生网络能源有限公司 Oil level monitoring method and system

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105570234A (en) * 2015-09-25 2016-05-11 北汽福田汽车股份有限公司 Device and method for detecting hydraulic oil leakage
CN105547405A (en) * 2016-03-07 2016-05-04 左嘉志 Water level measuring method and system
CN108279101A (en) * 2017-12-29 2018-07-13 南京钢铁股份有限公司 A kind of liquid level variation tendency oil leak method for early warning
CN111442016A (en) * 2019-01-16 2020-07-24 宝山钢铁股份有限公司 Automatic early warning and judging method for oil leakage of hydraulic system of continuous casting machine
CN111442016B (en) * 2019-01-16 2021-11-16 宝山钢铁股份有限公司 Automatic early warning and judging method for oil leakage of hydraulic system of continuous casting machine
CN110823482A (en) * 2019-11-22 2020-02-21 马鞍山钢铁股份有限公司 Early warning method for abnormal liquid level of oil tank of hydraulic lubricating system
CN110823482B (en) * 2019-11-22 2021-07-23 马鞍山钢铁股份有限公司 Early warning method for abnormal liquid level of oil tank of hydraulic lubricating system
CN113345163A (en) * 2021-06-02 2021-09-03 上海酒贝乐信息技术有限公司 Stock and category detection system for intelligent wine selling machine

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Application publication date: 20140709