A kind of insulation and decoration is gone along with sb. to guard him integrated external application curtain wall panel and manufacture craft thereof
Technical field
The present invention relates to construction wall technical field, be specifically related to a kind of insulation and decoration and go along with sb. to guard him integrated external application curtain wall panel and manufacture craft thereof.
Background technology
Modern architecture adopts frame construction mostly, and present frame structure building external wall protection body mostly adopts traditional masonry structure, and then is incubated and decorates from outside.Work progress is very long, and program is numerous and diverse, work progress also has dust pollution, and noise pollution is difficult to realize real civilized green construction.
Summary of the invention
For the deficiency existing in prior art, the invention provides a kind of easy for installation, the duration is short, go along with sb. to guard him integrated external application curtain wall panel and manufacture craft thereof without dust, noise pollution, safe and reliable insulation and decoration.
To achieve these goals, the present invention realizes by the following technical solutions:
A kind of insulation and decoration is gone along with sb. to guard him integrated external application curtain wall panel, it comprises metal edge frame, metal edge frame surrounding arranges draw-in groove between plate, metal edge frame end arranges built-in lifting part, and a side of metal edge frame arranges sprue and steam vent, and decoration panel is fixed on metal edge frame surface, the inner side of decoration panel arranges trim panel, between trim panel, inject light-weight high-strength material, the intensity of described light-weight high-strength material is more than or equal to 0.7MPa, and density is less than or equal to 350Kg/m
3.
Above-mentioned a kind of insulation and decoration is gone along with sb. to guard him integrated external application curtain wall panel, and the decoration panel described in it comprises the true mineral varnish of calcium silicate board with microporous, stone decoration board, aluminium-plastic panel or color steel.
Above-mentioned a kind of insulation and decoration is gone along with sb. to guard him integrated external application curtain wall panel, and the light-weight high-strength material described in it comprises chemical blowing cement grout, polyphenyl glue powder particles material, the cement foamed slurries of physics.
Above-mentioned a kind of insulation and decoration is gone along with sb. to guard him integrated external application curtain wall panel, and the metal edge frame inside described in it arranges inner beam.
Above-mentioned a kind of insulation and decoration is gone along with sb. to guard him integrated external application curtain wall panel, and bonding processing is strengthened through brushing cross section agent or plucking in the trim panel inner side described in it.
Above-mentioned a kind of insulation and decoration is gone along with sb. to guard him integrated external application curtain wall panel, and the decoration panel described in it or the inside of trim panel are pasted glass fiber reticular cloth and reinforced.
Above-mentioned a kind of insulation and decoration is gone along with sb. to guard him integrated external application curtain wall panel, and the decoration panel described in it is bonded in metal edge frame external surface by resin glue.
Utilize insulation and decoration described in claim 1-7 any one to go along with sb. to guard him a making body of wall technique for integrated external application curtain wall panel, it is characterized in that, its method step is as follows:
(1) prepare qualified slurry; First be, ρ/2000=(4/3 by design formulas) π R
3-(4/3) π (R-h)
3derive the theoretical value of crafters wall thickness h, thereby limit the maximum value of various insoluble composition grain diameters in slurry, so that the fineness of selected cement and admixture, wherein, ρ is foam concrete density, and R is relatively suitable bubble aperture;
Again, by adding high efficiency water reducing agent, expansion agent and silicon ash to configure the cement slurry that former slurry exceedes M55, cement grade must not be lower than No. 525 cement;
(2) ready slurry is divided into two parts, a part adds defoamer, and another part adds air entraining agent;
(3) slurry that adds air entraining agent is injected to a high pressure sealing tank, to internal pressurization, the pressure adding is relevant with required bubble bubble diameter with the kind of air entraining agent, and the pressure that the larger needs of bubble diameter add is also higher, and pressure is 0.6mpa~3mpa; Bubble diameter scope 1mm~4mm, in the time that pressure reaches predetermined value, keeps a period of time 5-10 minute, allows air dissolve under pressure slurries;
(4) slurries are reduced pressure, go along with sb. to guard him integrated external application curtain wall panel inside to described insulation and decoration and pour into slurry, go along with sb. to guard him integrated external application curtain wall panel at insulation and decoration template is set outward, insulation and decoration is gone along with sb. to guard him to the Bas Discharged in integrated external application curtain wall panel, make in the slurry of bubble is fully full of; After exhaust opening overflows slurry by exhaust close; And continue to add and have grouting material, insulation and decoration is gone along with sb. to guard him and when integrated external application curtain wall panel internal pressure reaches 0.01MPa, close sprue;
(5) just can stripping when slurry initial set reaches some strength;
(6) continue maintenance until reach design strength.
Beneficial effect:
The present invention adopts spliced construction, decoration panel is fixed on metal edge frame, when construction, only need to sling by built-in lifting part, mutually splice assembling by draw-in groove between plate, work progress is simple, construction easily, duration is short, without dust, noise pollution, safe and reliable, and has possessed insulation simultaneously, decorates, goes along with sb. to guard him the effect in one.
Brief description of the drawings
Describe the present invention in detail below in conjunction with the drawings and specific embodiments;
Fig. 1 is structural representation of the present invention.
Fig. 2 is the schematic diagram of decoration panel of the present invention, trim panel and metal edge frame.
Detailed description of the invention
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, below in conjunction with detailed description of the invention, further set forth the present invention.
See figures.1.and.2, the present invention includes metal edge frame 1, metal edge frame 1 surrounding arranges draw-in groove 2 between plate, metal edge frame 1 end arranges built-in lifting nut 3, one side of metal edge frame 1 arranges sprue 4 and steam vent 5, decoration panel 6 is adhesively fixed in metal edge frame 1 surface by resin glue, decoration panel 6 can be the true mineral varnish of calcium silicate board with microporous, stone decoration board, aluminium-plastic panel or color steel, the inner side of decoration panel 6 arranges trim panel 7, bonding processing is strengthened through brushing cross section agent or plucking etc. in trim panel 7 inner sides, between trim panel 7, inject light-weight high-strength material, light-weight high-strength material can be chemical blowing cement grout, the cement foamed slurries of polyphenyl glue powder particles material or physics, the intensity of described light-weight high-strength material is more than or equal to 0.7MPa, density is less than or equal to 350Kg/m3.
As further improvement, metal edge frame 1 inside can arrange inner beam, increases the intensity of metal edge frame 1.
As further improvement, the inside of decoration panel or trim panel is pasted glass fiber reticular cloth and is reinforced.
The method that the present invention pours into slurry is as follows:
1, prepare qualified slurry.
Allotting the foam concrete that intensity is high, is first the slurry that will have intensity high, because slurry is walls after solidifying, the height of walls intensity directly affects the intensity of foam concrete.And the thickness of walls and bubble diameter have direct relation with the density of foam concrete, for same density foam concrete, the less corresponding walls of bubble is just thinner, and bubble is larger, and walls is just thicker.And walls is thinner, require the particle of cement slurry just less, and for cement, cement granules is more tiny, its per surface area is larger, and water absorption rate is higher, solidifies after-contraction larger, the cubical contraction of foam concrete is just large like this, and moisture content is also higher, and weatherability is just poorer.Contrary bubble more air pocket wall is just thicker, and cement granules can be thicker, and cubical contraction is just lower like this, and moisture content is also lower, and weatherability is also higher.But heat insulation effect but in contrast.Namely, under equal densities condition, bubble is less, and walls is thinner, and heat insulation effect is just better, and bubble more air pocket wall is just thicker, and heat insulation effect is just poor.In order better to select cement fineness, and the fineness of admixture aggregate, derive foam concrete density p and relative suitable bubble aperture R, and the relation formula of bubble wall thickness, by design formulas, ρ/2000=(4/3) π R
3-(4/3) π (R-h)
3derive the theoretical value of crafters wall thickness h, thereby limit the maximum value of various insoluble composition grain diameters in slurry, so that the fineness of selected cement and admixture.Another condition of selected slurry feedstock is the strength grade of cement, strength grade higher under same proportioning pulp strength also just higher.Configure the cement slurry that former slurry exceedes M55, cement grade must not be lower than No. 525 cement.The Another reason that affects strength of cement grout is water/binder ratio, and water/binder ratio is larger, and slurry fluidity is just higher, foam also easier, but strength decreased, shrinkage factor increases, and water/binder ratio is less, and mobility is just less, foams more difficult, and intensity increases, and shrinkage factor reduces.It is large that mobility is wanted, and water/binder ratio is little, and intensity is wanted high contradiction, can solve by the way that adds high efficiency water reducing agent, will add appropriate expansion agent and silicon ash in order to reduce volume contraction.
2, the mobility of slurry and intensity reach after requirement, just slurry can be divided into two parts, a part adds defoamer, another part adds air entraining agent, allocation proportion is relevant with the body of done product, volume and surface area ratio are less, and the ratio that adds defoamer part to account for is just larger, and the thickness of smear layer also plays an important role to allocation proportion.Pro rate will specifically determine according to actual conditions, must mix after adding additive.
3, the slurry that adds air entraining agent is injected to a high pressure sealing tank, to internal pressurization, the pressure adding is relevant with required bubble bubble diameter with the kind of air entraining agent, and the pressure that the larger needs of bubble diameter add is also higher, and pressure is 0.6mpa~3mpa; Bubble diameter scope 1mm~4mm, this need to join experimental verification in the examination of a large amount of production previous crops and determine force value, in the time that pressure reaches predetermined value, keeps about 10 minutes, allows air dissolve under pressure slurries.
4, by slurries decompression, pour into slurry to inside of the present invention, the present invention arranges template outward, by the Bas Discharged in the present invention, makes the slurry of bubble fully be full of inside, in order to avoid there is large hole.After exhaust opening overflows slurry by exhaust close.And continue to add and have grouting material, while making internal pressure of the present invention reach 0.01MPa, close sprue, allow inside have certain pressure can allow air vent wall more closely knit, thereby improve its intensity and weatherability.
5, just can stripping when slurry initial set reaches some strength.
6, continue maintenance until reach design strength.
The present invention adopts spliced construction, decoration panel is fixed on metal edge frame, when construction, only need to sling by built-in lifting part, mutually splice assembling by draw-in groove between plate, work progress is simple, construction easily, duration is short, without dust, noise pollution, safe and reliable, and has possessed insulation simultaneously, decorates, goes along with sb. to guard him the effect in one.
More than show and described general principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and manual, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.