CN103910163B - A kind of turning conveyer with the shaping feature that jolts - Google Patents
A kind of turning conveyer with the shaping feature that jolts Download PDFInfo
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- CN103910163B CN103910163B CN201210591769.6A CN201210591769A CN103910163B CN 103910163 B CN103910163 B CN 103910163B CN 201210591769 A CN201210591769 A CN 201210591769A CN 103910163 B CN103910163 B CN 103910163B
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- 238000007493 shaping process Methods 0.000 title claims abstract description 15
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 4
- 239000010962 carbon steel Substances 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims 5
- 230000005540 biological transmission Effects 0.000 abstract description 18
- 230000000712 assembly Effects 0.000 abstract description 8
- 238000000429 assembly Methods 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 25
- 238000007789 sealing Methods 0.000 description 20
- 238000004806 packaging method and process Methods 0.000 description 9
- 230000001681 protective effect Effects 0.000 description 7
- 238000002316 cosmetic surgery Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
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- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
本发明涉及一种具有颠簸整形功能的转弯输送机，该输送机包括支撑装置、传动装置及防护装置，支撑装置包括支腿及连接在支腿上的圆弧形骨架；传动装置包括动力电机、带座轴承、锥辊组件及传动链轮，动力电机设在骨架的下方，带座轴承设在骨架的前后两端，锥辊组件均匀铺设在带座轴承之间，相邻的锥辊组件之间及锥辊组件与带座轴承之间均通过传动链轮连接，动力电机通过带座轴承及传动链轮带动锥辊组件转动；防护装置包括设在锥辊组件内外两端的内盖板与外盖板。与现有技术相比，本发明具有使用范围广、安全可靠、检修方便、成本低等优点。
The invention relates to a curved conveyor with bump shaping function. The conveyor includes a support device, a transmission device and a protection device. The support device includes outriggers and an arc-shaped skeleton connected to the outriggers; the transmission device includes a power motor, Bearings with housings, tapered roller assemblies and transmission sprockets, the power motor is located under the frame, bearings with housings are located at the front and rear ends of the skeleton, tapered roller assemblies are evenly laid between the bearings with housings, and the gap between adjacent tapered roller assemblies The space between the tapered roller assembly and the bearing with seat is connected by a transmission sprocket, and the power motor drives the tapered roller assembly to rotate through the bearing with seat and the transmission sprocket; the protection device includes the inner cover plate and the outer cover at both ends of the tapered roller assembly. cover plate. Compared with the prior art, the invention has the advantages of wide application range, safety and reliability, convenient maintenance and low cost.
Description
技术领域technical field
本发明涉及一种输送机，尤其是涉及一种具有颠簸整形功能的转弯输送机。The invention relates to a conveyor, in particular to a curved conveyor with bump shaping function.
背景技术Background technique
目前，许多转弯输送机的输送部分为皮带输送，导致在运转过程中只是单一的输送物料，不能对物料进行其他的附属功能，特别是袋包装物料。因此这类输送机对物料的包装形式有选择性，应用范围有局限。这类输送机由于是皮带输送，难免会出现跑偏的现象，严重时使输送带边缘进入托辊间隙，造成输送机损坏，使用寿命降低，造成巨大的损失。At present, the conveying part of many curved conveyors is belt conveying, which results in only a single conveying material during operation, and cannot perform other auxiliary functions on the material, especially bag packaging materials. Therefore, this type of conveyor is selective in the packaging form of materials, and its application range is limited. Because this kind of conveyor is conveyed by belt, it is inevitable that deviation will occur. In severe cases, the edge of the conveyor belt will enter the gap between the rollers, causing damage to the conveyor, reducing its service life and causing huge losses.
有关输送机也用了滚筒式输送机，其应用范围在皮带式输送机上有所提高。由于滚筒是包胶形式，所以在输送过程中其附属功能不理想，尤其在袋包装物料的整形方面。The relevant conveyor also uses a roller conveyor, and its application range has been improved on the belt conveyor. Since the roller is in the form of rubber, its auxiliary function is not ideal during the conveying process, especially in the shaping of bag packaging materials.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种使用范围广、安全可靠、检修方便、成本低的具有颠簸整形功能的转弯输送机。The object of the present invention is to provide a curved conveyor with bump shaping function which has a wide application range, is safe and reliable, is convenient for maintenance and low in cost in order to overcome the above-mentioned defects in the prior art.
本发明的目的可以通过以下技术方案来实现：The purpose of the present invention can be achieved through the following technical solutions:
一种具有颠簸整形功能的转弯输送机，该输送机包括：A curved conveyor with bump shaping function, the conveyor includes:
支撑装置：包括支腿及连接在支腿上的圆弧形骨架；Supporting device: including outriggers and arc-shaped skeletons connected to the outriggers;
传动装置：包括动力电机、带座轴承、锥辊组件及传动链轮，所述的动力电机设在骨架的下方，所述的带座轴承设在骨架的前后两端，所述的锥辊组件均匀铺设在带座轴承之间，相邻的锥辊组件之间及锥辊组件与带座轴承之间均通过传动链轮连接，动力电机通过带座轴承及传动链轮带动锥辊组件转动；Transmission device: including a power motor, a bearing with a seat, a tapered roller assembly and a drive sprocket, the power motor is arranged under the skeleton, the bearing with a seat is arranged at the front and rear ends of the skeleton, and the tapered roller assembly Evenly laid between the bearings with seats, the adjacent tapered roller assemblies and between the tapered roller assemblies and the bearings with seats are connected by transmission sprockets, and the power motor drives the tapered roller assemblies to rotate through the bearings with seats and the transmission sprocket;
防护装置：包括设在锥辊组件内外两端的内盖板与外盖板。Protective device: including the inner cover plate and outer cover plate arranged at the inner and outer ends of the tapered roller assembly.
所述的锥辊组件包括锥辊轴、锥辊前封板、锥辊后封板、锥辊中封板及锥辊面杆，所述的锥辊前封板、锥辊后封板、锥辊中封板分别设在锥辊轴的前端、后端和中间端，所述的锥辊面杆分别设在锥辊前封板与锥辊中封板之间及锥辊中封板与锥辊后封板之间，所述的锥辊组件整体呈锥形。The tapered roller assembly includes a tapered roller shaft, a tapered roller front sealing plate, a tapered roller rear sealing plate, a tapered roller middle sealing plate and a tapered roller noodle rod. The tapered roller front sealing plate, tapered roller rear sealing plate, The middle sealing plate of the roller is respectively arranged at the front end, the rear end and the middle end of the cone roller shaft, and the said tapered roller surface rods are respectively arranged between the front sealing plate of the tapered roller and the middle sealing plate of the tapered roller and between the middle sealing plate of the tapered roller and the cone roller. Between the roller rear sealing plates, the tapered roller assembly is in the shape of a cone as a whole.
所述的防护装置还包括内挡板、外挡板及护栏夹，所述的内挡板通过护栏夹设在内盖板上，所述的外挡板通过护栏夹设在外盖板上。The protection device also includes an inner baffle, an outer baffle and a guardrail clip, the inner baffle is clamped on the inner cover by the guardrail, and the outer baffle is clamped on the outer cover by the guardrail.
所述的护栏夹上设有调节内挡板或外挡板移动的调整螺栓，从而适应不同规格的物料。Adjusting bolts for adjusting the movement of the inner baffle or the outer baffle are provided on the guardrail clamp, so as to adapt to materials of different specifications.
所述的动力电机固定在电机支腿上。The power motor is fixed on the motor leg.
该输送机采用普通碳钢或不锈钢金属材料。The conveyor is made of ordinary carbon steel or stainless steel metal material.
输送机根据应用场合不同可选择不同的动力电机(普通电机及防爆电机)、传动链轮，用以控制速度和生产安全状况。Conveyors can choose different power motors (ordinary motors and explosion-proof motors) and transmission sprockets according to different applications to control speed and production safety.
本发明的具有颠簸整形功能的转弯输送机的工作原理为：动力电机通过带座轴承及传动链轮带动锥辊组件转动，达到输送物料效果。由于锥辊组件的特殊性，在物料进入输送范围时，物料在锥辊组件表面颠簸、震动，随着物料向前移动，包装体内的物料做滑动或滚动运动，从而使物料改变位置，均布在包装体内，从而起到整形的作用。同时，本发明设有方便可调的防护装置，可方便的调节物料包装体的活动范围，适用于多种物料。The working principle of the curved conveyor with bump shaping function of the present invention is: the power motor drives the cone roller assembly to rotate through the bearing with seat and the transmission sprocket to achieve the effect of conveying materials. Due to the particularity of the cone roller assembly, when the material enters the conveying range, the material bumps and vibrates on the surface of the cone roller assembly. As the material moves forward, the material in the package will slide or roll, so that the material changes position and is evenly distributed. In the packaging body, thus playing the role of plastic surgery. At the same time, the invention is equipped with a convenient and adjustable protective device, which can conveniently adjust the range of movement of the material packaging body and is suitable for various materials.
与现有技术相比，本发明具有以下优点：Compared with the prior art, the present invention has the following advantages:
一、使用范围广：本发明的具有颠簸整形功能的转弯输送机可根据物料特性进行选材，可采用普通碳钢、不锈钢等金属材料；对物料包装要求小，特别对袋包装、需输送过程中整形等场合尤为适用，由于输送机角度可在设计时灵活运用，所以对安装现场的要求小，增加使用范围。1. Wide range of application: The curved conveyor with bump shaping function of the present invention can be selected according to material characteristics, and metal materials such as ordinary carbon steel and stainless steel can be used; the requirements for material packaging are small, especially for bag packaging and transportation. It is especially suitable for plastic surgery and other occasions. Since the angle of the conveyor can be flexibly used in the design, the requirements for the installation site are small and the scope of use is increased.
二、安全可靠：发明中支撑装置、传动装置都充分考虑了使用安全性，防护装置可灵活控制，保证物料及其包装体在规定范围内变化，避免了物料及其包装体的卡阻和损坏现象。2. Safe and reliable: The supporting device and transmission device in the invention fully consider the safety of use, and the protective device can be flexibly controlled to ensure that the material and its packaging change within the specified range, avoiding the jamming and damage of the material and its packaging Phenomenon.
三、检修方便、节约成本：本发明如零部件出现故障可直观体现出来，并进行检修，由于零部件可直接拆分，且通用性能较好，所以大大的提高了工作效率、节约成本。3. Convenient maintenance and cost saving: In the present invention, if a component fails, it can be visually reflected and repaired. Since the component can be directly disassembled and has good general performance, the work efficiency is greatly improved and the cost is saved.
附图说明Description of drawings
图1为本发明的结构示意图；Fig. 1 is a structural representation of the present invention;
图2为锥辊组件的结构示意图；Fig. 2 is the structural representation of tapered roller assembly;
图3为图2中A-A面剖视结构示意图。Fig. 3 is a schematic cross-sectional structural diagram of plane A-A in Fig. 2 .
具体实施方式detailed description
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
一种具有颠簸整形功能的转弯输送机，如图1所示，该输送机包括支撑装置、传动装置及防护装置，支撑装置包括支腿1及连接在支腿1上的圆弧形骨架2；传动装置包括动力电机5、带座轴承6、锥辊组件8及传动链轮7，动力电机5设在骨架2的下方，带座轴承6设在骨架2的前后两端，锥辊组件8均匀铺设在带座轴承6之间，相邻的锥辊组件8之间及锥辊组件8与带座轴承6之间均通过传动链轮7连接，动力电机5通过带座轴承6及传动链轮7带动锥辊组件8转动；防护装置包括设在锥辊组件8内外两端的内盖板3与外盖板4。防护装置还包括内挡板9、外挡板10及护栏夹11，内挡板9通过护栏夹11设在内盖板3上，外挡板10通过护栏夹11设在外盖板4上。护栏夹11上设有调节内挡板9或外挡板10移动的调整螺栓12，从而适应不同规格的物料。动力电机5固定在电机支腿13上。A curved conveyor with bump shaping function, as shown in Figure 1, the conveyor includes a support device, a transmission device and a protective device, the support device includes a leg 1 and an arc-shaped skeleton 2 connected to the leg 1; The transmission device includes a power motor 5, a bearing with a seat 6, a tapered roller assembly 8 and a transmission sprocket 7, the power motor 5 is arranged under the skeleton 2, the bearing with a seat 6 is arranged at the front and rear ends of the skeleton 2, and the tapered roller assembly 8 is uniform Laid between the bearings with seats 6, the adjacent tapered roller assemblies 8 and between the tapered roller assemblies 8 and the bearings with seats 6 are connected by the transmission sprocket 7, and the power motor 5 passes through the bearings with seats 6 and the transmission sprocket 7 drives the tapered roller assembly 8 to rotate; the protective device includes an inner cover plate 3 and an outer cover plate 4 arranged at the inner and outer ends of the tapered roller assembly 8 . The protective device also includes an inner baffle plate 9, an outer baffle plate 10 and a guardrail clip 11, the inner baffle plate 9 is arranged on the inner cover plate 3 through the guardrail clip 11, and the outer baffle plate 10 is located on the outer cover plate 4 through the guardrail clip 11. The guardrail clamp 11 is provided with an adjusting bolt 12 for adjusting the movement of the inner baffle 9 or the outer baffle 10, so as to adapt to materials of different specifications. Power motor 5 is fixed on the motor supporting leg 13.
锥辊组件8的结构如图2及图3所示，包括锥辊轴81、锥辊前封板82、锥辊后封板85、锥辊中封板84及锥辊面杆83，锥辊前封板82、锥辊后封板85、锥辊中封板84分别设在锥辊轴81的前端、后端和中间端，锥辊面杆83分别设在锥辊前封板82与锥辊中封板84之间及锥辊中封板84与锥辊后封板85之间，锥辊组件8整体呈锥形。The structure of the tapered roller assembly 8 is shown in Figure 2 and Figure 3, including the tapered roller shaft 81, the tapered roller front sealing plate 82, the tapered roller rear sealing plate 85, the tapered roller middle sealing plate 84 and the tapered roller surface rod 83, the tapered roller The front sealing plate 82, the tapered roller rear sealing plate 85, and the tapered roller middle sealing plate 84 are respectively arranged at the front end, the rear end and the middle end of the tapered roller shaft 81, and the tapered roller surface rod 83 is respectively arranged at the front sealing plate 82 and the cone roller shaft. Between the middle sealing plate 84 of the roller and between the middle sealing plate 84 of the tapered roller and the rear sealing plate 85 of the tapered roller, the tapered roller assembly 8 is generally tapered.
该输送机采用普通碳钢或不锈钢金属材料。输送机根据应用场合不同可选择不同的动力电机5(普通电机及防爆电机)、传动链轮7，用以控制速度和生产安全状况。动力电机5通过带座轴承6及传动链轮7带动锥辊组件8转动，达到输送物料效果。由于锥辊组件8的特殊性，在物料进入输送范围时，物料在锥辊组件8表面颠簸、震动，随着物料向前移动，包装体内的物料做滑动或滚动运动，从而使物料改变位置，均布在包装体内，从而起到整形的作用。同时，本发明设有方便可调的防护装置，可方便的调节物料包装体的活动范围，适用于多种物料。The conveyor is made of ordinary carbon steel or stainless steel metal material. The conveyor can choose different power motors 5 (ordinary motors and explosion-proof motors) and transmission sprockets 7 according to different applications to control speed and production safety. The power motor 5 drives the tapered roller assembly 8 to rotate through the belt seat bearing 6 and the transmission sprocket 7 to achieve the effect of conveying materials. Due to the particularity of the cone roller assembly 8, when the material enters the conveying range, the material bumps and vibrates on the surface of the cone roller assembly 8. As the material moves forward, the material in the package will slide or roll, thereby changing the position of the material. Evenly distributed in the packaging body, so as to play the role of shaping. At the same time, the invention is equipped with a convenient and adjustable protective device, which can conveniently adjust the range of movement of the material packaging body and is suitable for various materials.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201210591769.6A CN103910163B (en) | 2012-12-29 | 2012-12-29 | A kind of turning conveyer with the shaping feature that jolts |
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| CN201210591769.6A CN103910163B (en) | 2012-12-29 | 2012-12-29 | A kind of turning conveyer with the shaping feature that jolts |
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| CN103910163A CN103910163A (en) | 2014-07-09 |
| CN103910163B true CN103910163B (en) | 2016-08-24 |
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| CN105947530A (en) * | 2016-06-20 | 2016-09-21 | 苏州工业园区美柯乐制版印务有限责任公司 | Roll shaft curve conveyor |
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| JP6868223B2 (en) * | 2018-05-18 | 2021-05-12 | 株式会社ダイフク | Curve conveyor |
| CN109353773B (en) * | 2018-11-27 | 2024-08-02 | 湖州久通自动化科技有限公司 | Roller for transporting flexible package products |
| CN110201900A (en) * | 2019-05-31 | 2019-09-06 | 安徽理工大学 | A kind of apple screening plant based on machine vision |
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| CN201144109Y (en) * | 2007-12-21 | 2008-11-05 | 霍秀荣 | Conical rod roll type bender |
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|---|---|---|---|---|
| JPS582103A (en) * | 1981-06-23 | 1983-01-07 | Teraoka Seiko Co Ltd | Turning apparatus |
| US5657854A (en) * | 1995-07-26 | 1997-08-19 | Industrial Technology Research Institute | Roller conveyor |
| DE10127903A1 (en) * | 2001-06-08 | 2002-12-19 | Werner Jurkeit | Roller conveyor bend for toothed belt conveyors has support rollers fastened to toothed belt pulleys, and belt deflector pulleys below belt pulleys of neighboring suppor rollers |
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| CN103910163A (en) | 2014-07-09 |
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