Summary of the invention
The object of the invention is to overcome the deficiency of background technology, and a kind of twice, same chamber phase transformation decompression distillation device of simple and practical, the built-in condenser with powerful refrigerating function is provided.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of twice, same chamber phase transformation decompression distillation device of built-in condenser, comprise: it is a vertical structure container being made up of lower end end socket, middle cylindrical shell and upper end bullet tank skin that evaporimeter tank body, thermoregulator, top layer decompression exhaust mouth, decompression exhaust pipeline, check valve, the participation with feed pipe and drainage conduit provides the vavuum pump of vacuum decompression power, described evaporimeter tank body; Middle and lower part in described evaporimeter tank body is loaded with feed liquid; In described evaporimeter tank body, above feed liquid, the middle and upper part of gas-phase space is provided with the first flow diverter, the first flow diverter import is to upper angle setting, the tank skin of evaporimeter tank body is passed through in the first flow diverter outlet, is communicated with the upper port of the first distillate drum by the first drainage pipeline; In gas-phase space above described the first flow diverter import, be provided with condenser, described condenser is any one or two or more combination in spiral condenser, plate-type condenser, shell and tube condenser.
Adopt this device of technique scheme compared with prior art, there is following outstanding feature:
By decompression operating mode under built-in the first flow diverter evaporimeter tank body and be arranged at the condenser on the first flow diverter import, make to be subject to occur in thermal evaporation process the cut of vaporization phase transformation, under the effect of condenser, again there is liquefaction phase transformation and become liquid fraction, make thus to keep certain vacuum within evaporimeter tank body, for feed liquid evaporation at a lower temperature provides condition; The advantages such as that this device also possesses is simple in structure, low cost of manufacture, maintenance cost is low, operation easier is little; Feed liquid liquid level by after being heated is apart from the vertical suitable boiling range distance of the first flow diverter import, can efficiently suppress the cut generation entrainment in evaporation and causes short circuit to be evaporated; By the Joint Implementation of multiple condenser, can significantly improve the cooling effect of gas phase fraction.
As a kind of preferred version of apparatus of the present invention, to the gas-phase space between condenser, be provided with suitable for reading large lower young cast the first drainage plate being connected with evaporimeter inner tank wall in described the first flow diverter import.
As a kind of preferred version of apparatus of the present invention, to the gas-phase space between feed liquid liquid level, be provided with the spiral vaporization tank that upper end is communicated with the outlet of feed pipe, lower end is the outlet of dustpan shape, entirety is stacking spiral in described the first flow diverter import.
As a kind of preferred version of apparatus of the present invention, described the first flow diverter is double-layer shell structure, in the space forming, is provided with heat-barrier material at double Shell; On the outer casing of described the first flow diverter, be provided with the double Shell constant voltage mouth communicating with its inside, constant voltage pipeline one end is communicated with double Shell constant voltage mouth, and other end rotation is communicated with the vacuum decompression space communicating with gas-phase space in evaporimeter tank body downwards.
As a kind of preferred version of apparatus of the present invention, it is slide-valve vacuum pump that described participation provides the vavuum pump of vacuum decompression power.
As a kind of preferred version of apparatus of the present invention, the sealed bearing assembly and the reductor support that communicate with evaporimeter tank interior are installed at the central part of bottom, described evaporimeter tank body outer end, reductor is arranged on the reductor support lower end under evaporimeter tank body, and the shaft of rabbling mechanism passes through sealed bearing assembly and is connected with reductor.
As a kind of preferred version of apparatus of the present invention, described within shell and tube condenser housing lower end tube sheet to the space between the shell flange dish of lower end, be provided with the light ends collector being formed by the second drainage plate and the second flow diverter.
Detailed description of the invention
Further set forth the present invention below by embodiment, object is only to understand better content of the present invention.
Embodiment 1:
Referring to Fig. 1, in the present embodiment:
For the ease of identification, the following parts that use bullet tank skin, in concrete enforcement, the function of bullet tank skin and end socket is roughly the same, there is no difference in essence between them.
Evaporimeter tank body 1 is a vertical structure container being made up of lower end end socket, middle cylindrical shell and upper end bullet tank skin, is vertically placed on support.Be respectively arranged with the drainage conduit 4, feed pipe 10, the tank body upper port 15 that communicate with its inside at bottom, middle and upper part, top and the top of evaporimeter tank body 1, be provided with ring flange at the collar extension end of each mouth of pipe.Outside under evaporimeter tank body 1 upper end bullet, is provided with heat-insulation layer 2.
Middle and lower part in evaporimeter tank body 1 is loaded with feed liquid 3.In evaporimeter tank body 1, be divided into two parts to the total measurement (volume) space, same chamber forming between top layer decompression exhaust mouth 17 by feed liquid liquid level 26 thus, the space being occupied by feed liquid 3 is referred to as liquid Space, more than 26 is referred to as gas-phase space to the space forming between top layer decompression exhaust mouth 17 by feed liquid liquid level.
Above the interior feed liquid of evaporimeter tank body 1, the middle and upper part of gas-phase space is provided with the first flow diverter 24, the first flow diverter import 13 is to upper angle setting, the tank skin of evaporimeter tank body 1 is passed through in the first flow diverter 24 outlets, is communicated with the upper port of the first distillate drum 27 by the first drainage pipeline 23.
The first distillate drum 27 is airtight containers.
Cooling in order further liquid fraction to be carried out, be exported on the first drainage pipeline 23 between the first distillate drum 27 at the first flow diverter 24, liquid fraction condenser can also be installed.
In gas-phase space above the first flow diverter import 13, be provided with condenser, condenser is any one or two or more combination in spiral condenser 14, plate-type condenser 12, shell and tube condenser 16.
Spiral condenser 14 is tubular bodies for state twist, and the tank skin that the refrigerant import of this tubular body and refrigerant exit pass through respectively evaporimeter tank body 1 communicates with extraneous coolant media.
Plate-type condenser 12 is heat exchangers that deliberately carry out exchange heat acting by metallic plate, plate-type condenser 12 in the present embodiment is evaporimeter tank body 1 nude parts on heat-insulation layer 2, this nude part is plate-type condenser 12, is also a part for evaporimeter tank body 1 tank skin.
Shell and tube condenser 16 is vertical condensers that use, and it is made up of housing, upper end shell flange dish, lower end shell flange dish, heat exchanger tube, upper end tube sheet, lower end tube sheet, refrigerant import and refrigerant exit respectively; Upper end shell flange dish and lower end shell flange dish are arranged at respectively the two ends up and down of housing termination; Upper end tube sheet and lower end tube sheet are arranged at respectively the two ends up and down within housing, and its outward flange welds with inner walls respectively; Some heat exchanger tubes pass through upper end tube sheet, lower end tube sheet, two ends respectively with upper end tube sheet and lower end Tube-sheet Welding; Originally stating under structure, the tube side that the space communicating with heat exchanger tube inside is this condenser, the shell side that the space being formed by enclosure interior and heat exchanger tube outside is this condenser, refrigerant import and refrigerant exit are welded on respectively the upper and lower two ends of housing that form shell side.
The upper end shell flange dish of shell and tube condenser 16 and lower end shell flange dish respectively with upper port 26 and top layer decompression exhaust mouth 17 on ring flange match; Shell and tube condenser 16 is vertically mounted between tank body upper port 15 and top layer decompression exhaust mouth 17, and the lower port of shell and tube condenser 16 and upper port are respectively import and the outlets of this condenser thus.
To the gas-phase space between condenser, be provided with suitable for reading large lower young cast the first drainage plate 11 being connected with evaporimeter tank body 1 inwall in the first flow diverter import 13.The lower port diameter of the first drainage plate 11 is less than the external diameter of the first flow diverter import 13.The principle function of the first drainage plate 11 be by the above gas-phase space of the first drainage plate 11 occur liquefaction phase transformation cut be drained to the first flow diverter import 13 under the first drainage plate 11 within.
To the gas-phase space between feed liquid liquid level 26, be provided with the spiral vaporization tank 25 that upper end is communicated with the outlet of feed pipe 10, lower end is the outlet of dustpan shape, entirety is stacking spiral in the first flow diverter import 13.Spiral vaporization tank 25 is Baltimore grooves that are similar to dustpan, this Baltimore groove with the form of spiral from up to down the gas-phase space of stacking spiral under the first flow diverter 24 in, this spiral Baltimore groove upper end is provided with side mouth end plate and is communicated with the outlet of feed pipe 10, the side ports of this spiral Baltimore groove lower end is normally open, after feed liquid 3 is flowed out by the outlet of feed pipe 10, the feed liquid 3 spiral vaporization tank 25 of can completely, successfully from up to down postponing trickles downwards to feed liquid liquid level among the feed liquid 3 below 26.
The first flow diverter 24 is parts that are similar to funnel; The external diameter of the first flow diverter import 13 is less than evaporimeter tank body 1 internal diameter, forms a gas phase channel thus between the side of the first flow diverter import 13 and evaporimeter tank body 1 inwall.
The first flow diverter 24 is double-layer shell structure, in the space forming, is provided with heat-barrier material at double Shell; On the outer casing of the first flow diverter 24, be provided with the double Shell constant voltage mouth 22 communicating with its inside, constant voltage pipeline 19 one end are communicated with double Shell constant voltage mouth 22, and other end rotation is communicated with the vacuum decompression space communicating with the interior gas-phase space of evaporimeter tank body 1 downwards.Originally the heat-barrier material of stating is High molecular polymer arbitrarily, for example: heat-preservation cotton material or the gas phase media material etc. of solid phase.In concrete enforcement, the first flow diverter 24 double Shell inside both can directly be communicated with the interior gas-phase space of evaporimeter tank body 1, also can be communicated with the vacuum decompression space that communicates with the interior gas-phase space of evaporimeter tank body 1, the scope of vacuum decompression space indication is to the space forming between gas-phase space within evaporimeter tank body 1 from the import of vavuum pump 21.
In the present embodiment, constant voltage pipeline 19 one end are communicated with the double Shell constant voltage mouth 22 of the first flow diverter 24, and other end rotation is communicated with the middle part of decompression exhaust pipeline 18 downwards.
It is slide-valve vacuum pump that participation provides the vavuum pump 21 of vacuum decompression power.Slide-valve vacuum pump, compared with reciprocating vacuum pump, has the advantages such as good airproof performance, noise is low, vacuum is high.Slide-valve vacuum pump, compared with liquid-ring vacuum pump, has the advantages such as Energy Efficiency Ratio is high, vacuum is high.
Top layer decompression exhaust mouth 17 is parts that are communicated with pipeline port at mouth end to the top of low head, is connected with the ring flange matching with tank body upper port 15 ring flanges at the end opening end of end socket.
Decompression exhaust pipeline 18 one end are communicated with the outlet of top layer decompression exhaust mouth 17, and the other end passes through check valve 20 and is communicated with the import of vavuum pump 21, and middle part is communicated with constant voltage pipeline 19.
For the purpose of environmental protection more, the outlet of vavuum pump 21 can be communicated with extraneous waste gas combustion furnace combustion chamber.
Threeway pipeline 6 is pipelines with three ports, and lower port passes through thermoregulator 7 and kinetic pump 5 communicates with the outlet of drainage conduit 4, and left port is passed through from outside valve 9 and communicated with the external world, and right output port is passed through interior road valve 8 and communicated with the import of feed pipe 10.
Feed liquid 3 is any one organic matter slurries that need distilation to separate.
Thermoregulator 7 is the parts that can carry out heat release to feed liquid 3, and in concrete enforcement, it can be a tube furnace or heat exchanger.
After being heated within the lower evaporimeter tank body 1 of decompression, feed liquid 3 liquid layers are thicker, and heating degree is higher, strong boil-over phenomenon more easily occurs and the degree of purity of cut is declined, and therefore should appropriateness grasp the work condition environment of feed liquid 3 liquid layer thickness and heating degree after being heated; After being heated within the lower evaporimeter tank body 1 of decompression, the boiling range distance of feed liquid 3 and the first flow diverter import 13 is shorter, its evaporation efficiency is higher, but more easily there is entrainment and cause short circuit evaporation, and the degree of purity of cut is declined, therefore should shorten the boiling range distance of feed liquid 3 and the first flow diverter import 13 after being heated as far as possible, but should avoid above-mentioned drawback, regulating thus definite boiling range distance is suitable boiling range distance; Originally stating under mechanism, after being heated, feed liquid 3 liquid layers are thinner, heating degree is lower, more be conducive to efficiently purify for organic matter feed liquid 3 under shorter boiling range distance, therefore should be according to factors such as 3 liquid layer thickness of feed liquid after being heated and heating degrees, regulate and determine its suitable boiling range distance.
The operation principle of device:
Feed liquid 3 is by the upper end of threeway pipeline 6, passes through within from outside valve 9, interior road valve 8 enter evaporimeter tank body 1 via feed pipe 10, and its shot accounts for 1/2nd left and right of evaporimeter tank body 1 volume.
Open vavuum pump 21, make the air pressure within evaporimeter tank body 1 enter vacuum decompression state.
Road valve 8 in opening, close from outside valve 9, the pump 5 that turns on the power, makes postpone drainage conduit 4, kinetic pump 5, threeway pipeline 6, thermoregulator 7, interior road valve 8, feed pipe 10 of feed liquid 3 within evaporimeter tank body 1 again enter within evaporimeter tank body 1 and circulate.
Open temp adjuster 7, make it carry out heat release to feed liquid 3, in the time that the feed liquid 3 circulating obtains the evaporating temperature under its vacuum pressure, vaporization phase transformation starts to occur, now after being heated in evaporimeter tank body 1 in feed liquid 3, constantly there is the high temperature gas phase fraction being vaporized to change with the states of matter of expansion several times volume, depart from feed liquid 3 and accept the cooling of the first flow diverter import 13 top gas-phase space inner condensers via gas phase channel; There is liquefaction phase transformation again to shrink within the states of matter of several times volume changes liquefy and fall into the first flow diverter import 13 in the cut that can be liquefied after cooling, falls into liquid fraction within the first flow diverter import 13 collected by the first distillate drum 27 via the first drainage pipeline 23; The cut that can not be liquefied after cooling is discharged into the external world via tank body upper port 15, top layer decompression exhaust mouth 17, decompression exhaust pipeline 18, check valve 20 by vavuum pump 21 with the form of gas phase states of matter.
Above-mentioned condenser is any one or two or more combination in spiral condenser 14, plate-type condenser 12, shell and tube condenser 16; In concrete enforcement, can be according to technique and operating mode needs, select one, two or three wherein to carry out Joint Implementation.
Under the parsing of above-mentioned operation principle, by decompression operating mode under built-in the first flow diverter 24 evaporimeter tank body 1 and be arranged at the condenser on the first flow diverter import 13, make to be subject to occur in thermal evaporation process the cut of vaporization phase transformation, under the effect of condenser, again there is liquefaction phase transformation and become liquid fraction, make thus to keep certain vacuum within evaporimeter tank body 1, for feed liquid 3 evaporation at a lower temperature provides condition; The advantages such as that this device also possesses is simple in structure, low cost of manufacture, maintenance cost is low, operation easier is little; Feed liquid 3 liquid levels by after being heated are apart from the vertical suitable boiling range distance of the first flow diverter imports 13, can efficiently suppress the cut generation entrainment in evaporation and cause short circuit to be evaporated; By the Joint Implementation of multiple condenser, can significantly improve the cooling effect of gas phase fraction.
If by shell and tube condenser 16 and spiral condenser 14 Joint Implementation of connecting, coolant media, successively for the cooling heat transferring of shell and tube condenser 16 and spiral condenser 14, can significantly be improved to the heat exchange efficiency of coolant media so.
If by spiral condenser 14 refrigerant import and refrigerant exit communicate with the coolant media that heat energy can recycle, the refrigerant import of shell and tube condenser 16 and refrigerant exit are communicated with other coolant media, can significantly improve so the utilization ratio that heats the energy that can and freeze; Originally the coolant media that the heat energy of stating can recycle is for the feed liquid 3 before above-mentioned distillation.
Plate-type condenser 12 is heat exchangers that deliberately carry out exchange heat acting by metallic plate, if use the air of nature circulation as coolant media, this condenser does not need other energy resource consumption at work so.
The cooling effect of gas phase fraction is better, and the vacuum keeping within evaporimeter tank body 1 is higher.
Feed liquid 3 liquid levels after being heated refer to and absorb feed liquid 3 liquid levels in carburation by evaporation state after thermoregulator 7 heats.
Feed liquid 3 liquid levels in carburation by evaporation state are the boiling range distances under objective operating mode apart from the distance of the first flow diverter import 13.
In order to make the first flow diverter import 13 collect more the cut that liquefaction phase transformation occurs, to the gas-phase space between condenser, be provided with suitable for reading large lower young cast the first drainage plate 11 being connected with evaporimeter tank body 1 inwall in described the first flow diverter import 13.
For the feed liquid 3 after making to be heated obtains more vaporization time and vaporization area and improves its vaporization efficency compared with short boiling range distance, avoids that liquid layer because of feed liquid after being heated 3 is blocked up strong boil-over phenomenon occurs to be caused within entrainment causes that feed liquid 3 is excessive and enter cut, to the gas-phase space between feed liquid liquid level 26, be provided with the spiral vaporization tank 25 that upper end is communicated with the outlet of feed pipe 10, lower end is the outlet of dustpan shape, entirety is stacking spiral in described the first flow diverter import 13.
In order to suppress the first flow diverter 24 lower ends because cause gas phase fraction to liquefy because of loss of heat compared with low temperature, within being again back to feed liquid 3; Avoid acting on the inside and outside pressure reduction of the first flow diverter 24 double Shells and damage to the first flow diverter 24 double Shells suppress liquid fraction and flow in the space that double Shell forms, described the first flow diverter 24 is double-layer shell structure, in the space forming, is provided with heat-barrier material at double Shell; At the described double Shell constant voltage mouth 22 communicating with its inside that is provided with on the outer casing of the first flow diverter 24, constant voltage pipeline 19 one end are communicated with double Shell constant voltage mouth 22, and other end rotation is communicated with the vacuum decompression space communicating with the interior gas-phase space of evaporimeter tank body 1 downwards.
In order further to improve vacuum, Environmental Protection Level and the Energy Efficiency Ratio of vavuum pump acting, it is slide-valve vacuum pump that described participation provides the vavuum pump 21 of vacuum decompression power.
Embodiment 2:
Referring to Fig. 2, embodiment 2 is only with the difference of embodiment 1, and the middle and lower part in evaporimeter tank body 1 is provided with the rabbling mechanism 31 being made up of the parts such as shaft and paddle.
The sealed bearing assembly 29 and the reductor support 30 that communicate with evaporimeter tank body 1 inside are installed at the central part of evaporimeter tank body 1 bottom, outer end, reductor 28 is arranged on reductor support 30 lower ends under evaporimeter tank body 1, and the shaft of rabbling mechanism 31 passes through sealed bearing assembly 29 and is connected with reductor 28.
Sealed bearing assembly 29 is one both can make the shaft of rabbling mechanism 31 rotate in a relative Repeat, again can be by the shaft of rabbling mechanism 31 within evaporimeter tank body 1 and the extraneous assembly of realizing relative sealing.
Based on said structure, not only can make the feed liquid 3 in evaporimeter tank body 1 constantly realize the evaporation of stirring homogenizing, avoiding affecting feed liquid 3 under static pressure, can also efficiently utilize the space of evaporimeter tank body 1 bottom, the static pressure forming by feed liquid 3 bottoms reduces the inside and outside pressure reduction of sealed bearing assembly 29.
Embodiment 3:
Referring to Fig. 3, embodiment 3 is only with the difference of embodiment 2, and within shell and tube condenser 16 housings, lower end tube sheet, to the space between the shell flange dish of lower end, is provided with the light ends collector being made up of the second drainage plate 32 and the second flow diverter 33.
In the present embodiment, the second flow diverter 33 is parts that are made up of pipeloop, cone tank foundation ring, shell and tube condenser 16 housings and cut delivery pipe that upper young end opening is large; The back cut diameter of the diameter of pipeloop and cone tank foundation ring matches, and both are welded to each other connection; The inner diameter of the lower port diameter of cone tank foundation ring and shell and tube condenser 16 housings matches, and both are welded to each other connection; Form an annular concave groove by pipeloop, cone tank foundation ring and shell and tube condenser 16 housings thus; Cut delivery pipe passes through shell and tube condenser 16 housings and communicates with the inside of annular concave groove.
The second drainage plate 32 is that an external diameter is greater than pipeloop diameter, convex surface convex plate upwards, and the second drainage plate 32 is fixedly installed under the lower end tube sheet on pipeloop by support.
The second distillate drum 35 is airtight containers; The entrance point of the second drainage pipeline 34 is communicated with cut delivery pipe, and the port of export is communicated with the upper port of the second distillate drum 35.
Said structure is not inevitable, and can also be exported on the first drainage pipeline 23 between the first distillate drum 27 liquid fraction condenser is installed at the first flow diverter 24, and the port of export of the second drainage pipeline 34 is communicated with the upper port of the first distillate drum 27.
Based on said structure, not only overall liquid fraction can be divided into two kinds of narrow fractions, can also suppress, because light ends falls on the first flow diverter 24, double evaporation-cooling phenomenon occurs.
The description of the various embodiments described above is not all the restriction to the present invention program, any done according to the present invention design only for pro forma but not substantial equivalent transformation all should be considered as technical solution of the present invention category.