CN103903957A - Electrodeless lamp modulator tube and manufacturing method thereof - Google Patents

Electrodeless lamp modulator tube and manufacturing method thereof Download PDF

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Publication number
CN103903957A
CN103903957A CN201410139205.8A CN201410139205A CN103903957A CN 103903957 A CN103903957 A CN 103903957A CN 201410139205 A CN201410139205 A CN 201410139205A CN 103903957 A CN103903957 A CN 103903957A
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CN
China
Prior art keywords
tube
cold junction
coupler
butt
fluorescent tube
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Pending
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CN201410139205.8A
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Chinese (zh)
Inventor
李文鹏
李维德
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JIANGSU LIDE LIGHTING INDUSTRY Co Ltd
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JIANGSU LIDE LIGHTING INDUSTRY Co Ltd
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Priority to CN201410139205.8A priority Critical patent/CN103903957A/en
Publication of CN103903957A publication Critical patent/CN103903957A/en
Pending legal-status Critical Current

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Abstract

The invention relates to an electrodeless lamp modulator tube and a manufacturing method of the electrodeless lamp modulator tube. The electrodeless lamp modulator tube comprises a modulator tube body, a butt joint tube, a coupler and a cold end, wherein the butt join tube is connected with the modulator tube body in a butt joint mode to form a modulator tube closed circuit capable of storing inertia gas, the coupler is arranged outside the butt joint tube in a sleeved mode, and the cold end is formed on the butt joint tube and covered with the coupler. The position of the cold end on the conventional electrodeless lamp modulator tube is arranged in an area covered with the coupler, and therefore the temperature of the cold end is increased through the heat preservation effect of the coupler which surrounds the cold end, the temperature of the cold end is higher than the temperature of the surface of the whole modulator tube, and in other words, the effect of being free of the cold end is achieved; accordingly, the whole light source efficiency is improved, and the longer service life is obtained.

Description

A kind of electrodeless lamp tube and manufacture method thereof
Technical field
The present invention relates to lighting technical field, relate in particular to a kind of electrodeless lamp tube and manufacture method thereof.
Background technology
Non-polarized lamp, as the illuminating product of a kind of long-life, non-maintaining, high light efficiency and high-color rendering, is accepted extensively by domestic and international market.Conventional Non-polarized lamp is made up of radio-frequency generator, coupler and fluorescent tube three parts, that the electromagnetic field producing by radio-frequency generator is coupled and excites the discharging substance (as mercury atom) in fluorescent tube in the mode of induction, and then mercury atom is launched ultraviolet ray, by the fluorescent material of ultraviolet ray excited tube inner wall, the light that produces three primary colors or other spectrum throws light on.Because Non-polarized lamp itself does not have electrode, thus can ensure under its long-term (5 years or longer time) service condition stable, without features such as replacements.Non-polarized lamp product all has remarkable result in factory floor illumination, road/tunnel illumination and light projector floodlighting engineering.
Fig. 1 shows the structural representation of a kind of electrodeless lamp tube of the prior art.On the surface of fluorescent tube 11, form cold junction 12 by stretching mode, or be embedded in a straight tube, form a cold junction 12.Butt tube 13 docks fluorescent tube 11, and coupler 14 is sheathed on butt tube 13.Whole lamp hole temperature minimum point when this cold junction 12 is Non-polarized lamp work, is therefore called cold junction by this end.Non-polarized lamp using mercury as light emitting discharge material at present, all be filled in fluorescent tube with amalgam form under normal circumstances, according to the relation of mercury vapor pressure pressure and temperature, as the cold junction of temperature minimum point, will directly affect the size of mercury vapor pressure in fluorescent tube, thereby control mercury discharge degree, and then affect the light efficiency of light source, cause at low temperatures underpower and the light efficiency obvious problem that declines.
Summary of the invention
The technical problem to be solved in the present invention has been to provide a kind of electrodeless lamp tube that overcomes the low light efficiency problem that cold junction low temperature brings, and compares traditional electrodeless lamp tube and has higher source efficiency.
The invention provides a kind of electrodeless lamp tube, comprising:
Fluorescent tube;
Butt tube, docks described fluorescent tube, forms the fluorescent tube closed loop that can store inert gas;
Coupler, is sheathed on outside described butt tube;
Cold junction, is formed on described butt tube, and described coupler covers described cold junction.
According to one embodiment of present invention, described fluorescent tube is two sections, described butt tube is two sections, described coupler is two, described cold junction is one, and described cold junction is formed on any one section of described butt tube, and two sections of described butt tubes dock respectively the end of two sections of described fluorescent tubes, form the fluorescent tube closed loop that can store inert gas, coupler described in sheathed outside each section of described butt tube.
According to one embodiment of present invention, described fluorescent tube is two sections, described butt tube is two sections, described coupler is two, described cold junction is two, and two sections of described cold junctions are formed at respectively on two sections of described butt tubes, and two sections of described butt tubes dock respectively the end of two sections of described fluorescent tubes, form the fluorescent tube closed loop that can store inert gas, coupler described in sheathed outside each section of described butt tube.
According to one embodiment of present invention, described fluorescent tube is one section, described butt tube is one section, described coupler is one, described cold junction is one, and described cold junction is formed on butt tube, the end of one section of described fluorescent tube of described butt tube docking, form the fluorescent tube closed loop that can store inert gas, the outer sheathed described coupler of described butt tube.
According to one embodiment of present invention, described coupler is magnet ring.
According to one embodiment of present invention, the height on the outstanding described butt tube of described cold junction surface is below 5mm.
According to one embodiment of present invention, described fluorescent tube be shaped as semicircle or half rectangle.
According to one embodiment of present invention, described fluorescent tube be shaped as notched circle or notched rectangle.
The present invention also provides a kind of electrodeless lamp tube, comprising:
Fluorescent tube, has the fluorescent tube closed loop that can store inert gas;
Coupler, is sheathed on fluorescent tube closed loop;
Cold junction, is formed on described fluorescent tube, and described coupler covers described cold junction.
The present invention provides a kind of manufacture method of electrodeless lamp tube in addition, comprises the steps:
A) on butt tube outer surface, be embedded in cold junction;
B) described butt tube heating docking has been coated with to the lamp tube end that dusting is starched, has formed the fluorescent tube closed loop that can store inert gas;
C) amalgam and indium net filler are filled into fluorescent tube by described cold junction;
D) inert gas is filled in described fluorescent tube by described cold junction;
E) described cold junction adds heat sealing in one end of described butt tube, forms a cold junction sealing-in point;
F) sheathed coupler outside described butt tube, described coupler covers described cold junction.
The cold junction position on conventional Non-polarized lamp is arranged on coupler overlay area by the present invention, by the outer insulation effect around coupler, makes cold junction temperature higher than whole surface of the light tube temperature, reaches the temperature effect without cold junction, improved source efficiency; Simultaneously on whole fluorescent tube without any cold junction projection, can not cause any touching and the easy splintering problem of original fluorescent tube cold junction that causes, obtain longer useful life.
Brief description of the drawings
Fig. 1 is the structural representation of a kind of electrodeless lamp tube of the prior art.
Fig. 2 is the structural representation of the first embodiment of a kind of electrodeless lamp tube of the present invention.
Fig. 3 is the structural representation of the second embodiment of a kind of electrodeless lamp tube of the present invention.
Fig. 4 is the structural representation of the 3rd embodiment of a kind of electrodeless lamp tube of the present invention.
Fig. 5 is the structural representation of the 4th embodiment of a kind of electrodeless lamp tube of the present invention.
Fig. 6 is the flow chart of the manufacture method of a kind of electrodeless lamp tube of the present invention.
Embodiment
Embodiments of the present invention are exactly improvement low for cold junction temperature of the prior art and that make.Below embodiment is described in detail.
The structural representation of first embodiment of the invention as shown in Figure 2.Two sections of butt tubes 23 form the end that 22, two sections of butt tubes 23 of a cold junction dock respectively two sections of semicircle fluorescent tubes 21 on the outer surface of its any one section of butt tube 23, form a fluorescent tube closed loop.A part for cold junction 22 stretches in butt tube 23, the surface of the outstanding butt tube 23 of the other end, and coupler 24 is sheathed on outside butt tube 23, covers cold junction 22, and amalgam 25 is connected with indium net 26 by support.
With reference to figure 3, as the second embodiment of the present invention, butt tube 33 is two sections, coupler 34 is two, and cold junction 32 is two sections, and two sections of cold junctions 32 are formed at respectively on two sections of butt tubes 33, two sections of butt tubes 33 dock respectively the end of two sections of semicircle fluorescent tubes 31, form the fluorescent tube closed loop that can store inert gas, the each section of outer sheathed coupler 34 of butt tube 33, coupler 34 covers cold junction 32.
With reference to figure 4, as the third embodiment of the present invention, fluorescent tube 41 is one section, and butt tube 43 is one section, and coupler 44 is one, described cold junction 42 is one section, cold junction 42 is formed on butt tube 43, and butt tube 43 docks the end of one section of fluorescent tube 41, forms the fluorescent tube closed loop that can store inert gas, the outer suit coupler 44 of butt tube 43, coupler 44 covers cold junction 42.
As an improvement of the embodiment of the present invention, described coupler is magnet ring.
The height on cold junction 22,32,42 outstanding described butt tube 23,33,43 surfaces is below 5mm.
As first, second embodiment of the present invention preferably, described fluorescent tube 21,31 be shaped as semicircle or half rectangle.
As third embodiment of the invention preferably, described fluorescent tube 41 be shaped as notched circle, notched rectangle.
Fourth embodiment of the invention as shown in Figure 5, fluorescent tube 51 has the fluorescent tube closed loop that can store inert gas, and cold junction 52 is formed on fluorescent tube 51, and coupler 54 is sheathed on described fluorescent tube closed loop, and covers cold junction 52.
Another technical problem that will solve of the present invention is to provide a kind of manufacture method of the electrodeless lamp tube that can overcome the low light efficiency problem that cold junction low temperature brings.The flow chart of the manufacture method of a kind of electrodeless lamp tube of the present invention as shown in Figure 6, makes an explanation as an example of the circular electrodeless lamp system fabrication technique of 120W example below.120W circular lamp fluorescent tube outmost surface diameter Φ 274mm, fluorescent tube diameter of section 58mm, pipe thickness 2.5mm, the long limit of butt tube length is 20mm, and minor face is 5mm, and cold junction (body) diameter is at 4-5mm.Whole manufacture method comprises step: on butt tube outer surface, be embedded in cold junction 61, butt tube heating docking is coated with to the lamp tube end of dusting slurry, form the fluorescent tube closed loop 62 that can store inert gas, amalgam and indium net filler are filled into fluorescent tube 63 by cold junction, inert gas is filled in fluorescent tube to 64 by cold junction, cold junction adds heat sealing in one end of butt tube, form a cold junction pipe sealing-in point 65, be set with coupler outward at butt tube, coupler covers cold junction 66.
The cold junction position on the fluorescent tube of original routine is arranged on coupler overlay area by the present invention, by the outer insulation effect around coupler, improve cold junction temperature, make cold junction temperature higher than whole surface of the light tube temperature, reach the effect without cold junction, and then improved whole source efficiency.Simultaneously on whole fluorescent tube without any cold junction projection, can not cause any touching and original fluorescent tube cold junction splintering problem of causing, obtain longer useful life.
By reference to the accompanying drawings embodiments of the present invention are explained in detail above, but the present invention is not limited to above-mentioned execution mode.The for example shape of half section of fluorescent tube can also be half elliptic, can be also the shape of half rhombus.Although the present invention with preferred embodiment openly as above; but it is not for limiting the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; can make possible variation and amendment, therefore protection scope of the present invention should be as the criterion with the scope that the claims in the present invention were defined.

Claims (10)

1. an electrodeless lamp tube, is characterized in that, comprising:
Fluorescent tube;
Butt tube, docks described fluorescent tube, forms the fluorescent tube closed loop that can store inert gas;
Coupler, is sheathed on outside described butt tube;
Cold junction, is formed on described butt tube, and described coupler covers described cold junction.
2. a kind of electrodeless lamp tube as claimed in claim 1, it is characterized in that, described fluorescent tube is two sections, described butt tube is two sections, and described coupler is two, and described cold junction is one, described cold junction is formed on any one section of described butt tube, two sections of described butt tubes dock respectively the end of two sections of described fluorescent tubes, form the fluorescent tube closed loop that can store inert gas, coupler described in sheathed outside each section of described butt tube.
3. a kind of electrodeless lamp tube as claimed in claim 1, it is characterized in that, described fluorescent tube is two sections, described butt tube is two sections, and described coupler is two, and described cold junction is two, two sections of described cold junctions are formed at respectively on two sections of described butt tubes, two sections of described butt tubes dock respectively the end of two sections of described fluorescent tubes, form the fluorescent tube closed loop that can store inert gas, coupler described in sheathed outside each section of described butt tube.
4. a kind of electrodeless lamp tube as claimed in claim 1, it is characterized in that, described fluorescent tube is one section, described butt tube is one section, and described coupler is one, and described cold junction is one, described cold junction is formed on butt tube, the end of one section of described fluorescent tube of described butt tube docking, forms the fluorescent tube closed loop that can store inert gas, the outer sheathed described coupler of described butt tube.
5. a kind of electrodeless lamp tube as claimed in claim 1, is characterized in that, described coupler is magnet ring.
6. a kind of electrodeless lamp tube as described in any one in claim 1 to 5, is characterized in that, the height on the outstanding described butt tube of described cold junction surface is below 5mm.
7. a kind of electrodeless lamp tube as described in any one in claim 2,3, is characterized in that, described fluorescent tube be shaped as semicircle or half rectangle.
8. a kind of electrodeless lamp tube as claimed in claim 4, is characterized in that, described fluorescent tube be shaped as notched circle or notched rectangle.
9. an electrodeless lamp tube, is characterized in that, comprising:
Fluorescent tube, has the fluorescent tube closed loop that can store inert gas;
Coupler, is sheathed on fluorescent tube closed loop;
Cold junction, is formed on described fluorescent tube, and described coupler covers described cold junction.
10. a manufacture method for electrodeless lamp tube, comprises the steps:
A) on butt tube outer surface, be embedded in cold junction;
B) described butt tube heating docking has been coated with to the lamp tube end that dusting is starched, has formed the fluorescent tube closed loop that can store inert gas;
C) amalgam and indium net filler are filled into fluorescent tube by described cold junction;
D) inert gas is filled in described fluorescent tube by described cold junction;
E) described cold junction adds heat sealing in one end of described butt tube, forms a cold junction sealing-in point;
F) sheathed coupler outside described butt tube, described coupler covers described cold junction.
CN201410139205.8A 2014-04-08 2014-04-08 Electrodeless lamp modulator tube and manufacturing method thereof Pending CN103903957A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410139205.8A CN103903957A (en) 2014-04-08 2014-04-08 Electrodeless lamp modulator tube and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410139205.8A CN103903957A (en) 2014-04-08 2014-04-08 Electrodeless lamp modulator tube and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN103903957A true CN103903957A (en) 2014-07-02

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CN201410139205.8A Pending CN103903957A (en) 2014-04-08 2014-04-08 Electrodeless lamp modulator tube and manufacturing method thereof

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101499401A (en) * 2008-12-19 2009-08-05 上海宏源照明电器有限公司 Electromagnetic induction lamp
CN101546691A (en) * 2009-04-27 2009-09-30 黄浩 Electromagnetic induction ultraviolet germicidal lamp
CN101868109A (en) * 2010-06-23 2010-10-20 芜湖风云能源科技有限公司 Amalgam temperature control device for electrodeless lamp
CN102208313A (en) * 2011-04-22 2011-10-05 慕全文 Novel electrodeless lamp tube low-temperature butt-joint process and manufacturing method
CN102693895A (en) * 2012-05-13 2012-09-26 张文知 Low-frequency and low-voltage electrodeless ultraviolet lamp tube without generating ozone
US20130181600A1 (en) * 2010-09-09 2013-07-18 Wenjun Chen Inner coupling electrodeless lamp
CN203774250U (en) * 2014-04-08 2014-08-13 江苏立德照明产业有限公司 Electrodeless lamp tube

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101499401A (en) * 2008-12-19 2009-08-05 上海宏源照明电器有限公司 Electromagnetic induction lamp
CN101546691A (en) * 2009-04-27 2009-09-30 黄浩 Electromagnetic induction ultraviolet germicidal lamp
CN101868109A (en) * 2010-06-23 2010-10-20 芜湖风云能源科技有限公司 Amalgam temperature control device for electrodeless lamp
US20130181600A1 (en) * 2010-09-09 2013-07-18 Wenjun Chen Inner coupling electrodeless lamp
CN102208313A (en) * 2011-04-22 2011-10-05 慕全文 Novel electrodeless lamp tube low-temperature butt-joint process and manufacturing method
CN102693895A (en) * 2012-05-13 2012-09-26 张文知 Low-frequency and low-voltage electrodeless ultraviolet lamp tube without generating ozone
CN203774250U (en) * 2014-04-08 2014-08-13 江苏立德照明产业有限公司 Electrodeless lamp tube

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Application publication date: 20140702