CN103900924A - Erosion test fixing device with curvature adjustable heterogeneous cooperative erosion-resisting wear-resisting structure - Google Patents

Erosion test fixing device with curvature adjustable heterogeneous cooperative erosion-resisting wear-resisting structure Download PDF

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CN103900924A
CN103900924A CN201410153400.6A CN201410153400A CN103900924A CN 103900924 A CN103900924 A CN 103900924A CN 201410153400 A CN201410153400 A CN 201410153400A CN 103900924 A CN103900924 A CN 103900924A
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erosion
curvature
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wear
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CN103900924B (en
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韩志武
封海龙
张俊秋
尹维
牛世超
陈道兵
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Jilin University
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Abstract

本发明公开了一种曲率可调异质协同耐冲蚀磨损结构冲蚀试验固定装置,是由滑块、底座、螺栓和螺钉组成,曲率可调异质协同耐冲蚀磨损结构的两侧开有与螺栓螺纹直径相同的孔,每侧有两个孔,底座两侧面具有标尺,标尺开设有封闭槽,底座的两侧开设有轨道凹槽;滑块中间长方体侧面开设有通透封闭槽,螺栓穿过通透封闭槽螺接在孔中,滑块两侧长方体的侧面开设有与螺钉配合的螺纹孔;二个滑块分别位于底座两侧的轨道凹槽中与底座用螺钉固定,曲率可调异质协同耐冲蚀磨损结构的二端分别与该滑块用螺栓固定,曲率可调异质协同耐冲蚀磨损结构呈弯曲状态。本发明克服了现有冲蚀磨损试验试样曲率不可调节的局限性,配合所述可调节固定装置与特定条件下的冲蚀磨损试验,可获得试样曲率对其冲蚀磨损磨损率的影响。

The invention discloses a fixing device for an erosion test of an adjustable curvature heterogeneous synergistic erosion and wear resistance structure. There are holes with the same diameter as the bolt thread, two holes on each side, scales on both sides of the base, closed grooves on the scales, track grooves on both sides of the base; transparent closed grooves on the sides of the cuboid in the middle of the slider, The bolts pass through the transparent closed groove and are screwed into the holes, and the sides of the cuboid on both sides of the slider are provided with threaded holes for matching with the screws; The two ends of the adjustable heterogeneous synergistic erosion and wear resistance structure are respectively fixed with the slider by bolts, and the curvature adjustable heterogeneity synergy erosion and wear resistance structure is in a bent state. The invention overcomes the limitation that the curvature of the sample in the existing erosion wear test cannot be adjusted, and cooperates with the adjustable fixing device and the erosion wear test under specific conditions to obtain the influence of the curvature of the sample on its erosion wear rate .

Description

曲率可调异质协同耐冲蚀磨损结构冲蚀试验固定装置Curvature adjustable heterogeneous synergistic erosion and wear resistance structure erosion test fixture

技术领域technical field

本发明涉及试验仪器领域,具体涉及冲蚀磨损试验试样固定装置,特别涉及一种曲率可调异质协同耐冲蚀磨损结构冲蚀试验固定装置。The invention relates to the field of test instruments, in particular to a fixture for erosion and wear test samples, in particular to a fixture for erosion tests with adjustable curvature heterogeneous synergistic erosion and wear resistance structures.

背景技术Background technique

冲蚀磨损普遍存在于钢铁、发电、水泥、石化和军工等重要工业领域,约占工业生产总磨损失效的8%左右。国内外工程技术人员主要是从材料的角度出发,来提高材料表面抗冲蚀性能,包括研发新材料,材料表面改性,材料表面强化处理等,但是以上方法手段的技术工艺复杂,耐冲蚀磨损提高的效果有限。从结构的角度出发改善材料抗冲蚀磨损性能的方法也仅仅局限于在平面上加工特定结构,而且缺乏对于本发明中所述的曲率可调异质协同耐冲蚀磨损结构耐冲蚀磨损性能的试验研究。目前国内外冲蚀试验的固定装置有螺栓固定,液压式锁紧固定等,上述试验样品固定装置均不能满足本发明中所述冲蚀试验试样固定的要求。为了避免传统技术手段的局限性,从改变材料整体结构角度出发探寻其耐冲蚀磨损性能,并针对冲蚀磨损试验提供一种试样曲率调节固定的装置有着重要的意义。Erosion wear generally exists in important industrial fields such as steel, power generation, cement, petrochemical and military industry, accounting for about 8% of the total wear failure of industrial production. Domestic and foreign engineers and technicians mainly start from the material point of view to improve the erosion resistance of the material surface, including research and development of new materials, material surface modification, material surface strengthening treatment, etc., but the technical process of the above methods is complicated and the erosion resistance The wear-enhancing effect is limited. From the structural point of view, the method of improving the erosion wear resistance of materials is only limited to processing specific structures on the plane, and lacks the erosion wear resistance for the curvature adjustable heterogeneous synergistic erosion wear resistance structure described in the present invention experimental research. At present, the fixing devices for the erosion test at home and abroad include bolt fixing, hydraulic locking and fixing, etc., and the above-mentioned test sample fixing devices cannot meet the requirements of the erosion test sample fixing described in the present invention. In order to avoid the limitations of traditional technical means, it is of great significance to explore its erosion and wear resistance from the perspective of changing the overall structure of the material, and to provide a device for adjusting and fixing the curvature of the sample for the erosion and wear test.

发明内容Contents of the invention

本发明的目的是提供一种曲率可调异质协同耐冲蚀磨损结构冲蚀试验固定装置,本发明针对曲率可调异质协同耐冲蚀磨损结构抗冲蚀磨损试验研究提供其固定装置,能够配合冲蚀磨损试验机进行冲蚀磨损试验。The purpose of the present invention is to provide a fixing device for the erosion test of the adjustable curvature heterogeneous synergistic erosion and wear resistance structure. It can cooperate with the erosion wear testing machine to carry out the erosion wear test.

本发明是由滑块、底座、螺栓和螺钉组成,曲率可调异质协同耐冲蚀磨损结构的两侧开有与螺栓螺纹直径相同的孔,每侧有两个孔,底座两侧面具有标尺,标尺开设有封闭槽,底座的两侧开设有轨道凹槽;滑块中间长方体侧面开设有通透封闭槽,螺栓穿过通透封闭槽螺接在孔中,滑块两侧长方体的侧面开设有与螺钉配合的螺纹孔;二个滑块分别位于底座两侧的轨道凹槽中与底座用螺钉固定,曲率可调异质协同耐冲蚀磨损结构的二端分别与该滑块用螺栓固定,曲率可调异质协同耐冲蚀磨损结构呈弯曲状态。The invention is composed of a slider, a base, a bolt and a screw, and the two sides of the adjustable curvature heterogeneous cooperative erosion-resistant structure have holes with the same diameter as the bolt thread, two holes on each side, and scales on both sides of the base , the scale is provided with closed grooves, and the two sides of the base are provided with track grooves; the sides of the cuboid in the middle of the slider are provided with transparent closed grooves, the bolts pass through the transparent closed grooves and are screwed into the holes, and the sides of the cuboids on both sides of the slider are provided with There are threaded holes matching with the screws; the two sliders are respectively located in the track grooves on both sides of the base and fixed with the base with screws, and the two ends of the adjustable curvature heterogeneous collaborative erosion-resistant and wear-resistant structure are respectively fixed with the sliders with bolts , the curvature-tunable heterogeneous synergistic erosion-resistant wear-resistant structure is in a curved state.

所述曲率可调异质协同耐冲蚀磨损结构由两种异质材料构成,位于底层的基体材料为RTV-2硅橡胶加固化剂固化而成的固体硅胶,上层材料为The curvature-adjustable heterogeneous synergistic erosion-resistant and wear-resistant structure is composed of two heterogeneous materials. The base material at the bottom layer is solid silica gel cured by RTV-2 silicone rubber and curing agent, and the upper layer material is

AL6061合金硬质单元,若干硬质单元与基体材料用强力胶连接。AL6061 alloy hard unit, several hard units are connected with the base material with superglue.

标尺记录下曲率可调异质协同耐冲蚀磨损结构两侧之间的距离m,曲率可调异质协同耐冲蚀磨损结构的横截面外为弧长l用卷尺测量得到,上述m的值就代表外围护所对应的弦长,再根据试样曲率ρ与弧长l和弦长m的关系式求得曲率可调异质协同耐冲蚀磨损结构1的曲率。再推到出此结构的曲率。The ruler records the distance m between the two sides of the adjustable curvature heterogeneous synergistic erosion-resistant wear structure, and the arc length l outside the cross-section of the adjustable curvature heterogeneous synergistic erosion-resistant wear structure is obtained by measuring with a tape measure. The value of the above m It represents the chord length corresponding to the outer enclosure, and then according to the relationship between the curvature ρ of the sample and the arc length l and chord length m The curvature of the adjustable curvature heterogeneous synergistic erosion and wear resistant structure 1 is obtained. Then extrapolate to the curvature of this structure.

本发明的工作过程和原理为:首先将一个滑块与底座用螺钉固定,再将曲率可调异质协同耐冲蚀磨损结构的一端与此滑块固定,将曲率可调异质协同耐冲蚀磨损结构弯曲到一定程度,再将其与另外一个滑块用螺栓固定,最后用螺钉将此滑块与底座固定,记录下标尺所示的曲率可调异质协同耐冲蚀磨损结构两侧之间的距离,再推到出此结构的曲率。具体推到关系式为:The working process and principle of the present invention are as follows: first, fix a slider and the base with screws, then fix one end of the curvature-adjustable heterogeneous synergistic erosion-resistant wear structure with the slider, and then fix the curvature-adjustable heterogeneous synergistic erosion The erosion-wear structure is bent to a certain degree, and then it is fixed with another slider with bolts, and finally the slider is fixed with the base with screws, and the curvature-adjustable heterogeneous cooperative erosion-resistant structure shown on the scale is recorded on both sides The distance between them is then deduced to reveal the curvature of the structure. The specific push to the relationship is:

ρρ == 11 rr == θθ ll

mm == 22 θθ sinsin θθ 22

联立以上两式可得,Combining the above two formulas, we can get,

ρρ == 22 arccosarccos mm ll ll

上式中m为标尺示数,l为曲率可调异质协同耐冲蚀磨损结构横截面的外弧长。由此得到试样的曲率,在进行冲蚀试验之后,得出其曲率与冲蚀磨损率的关系。In the above formula, m is the indication of the scale, and l is the outer arc length of the cross-section of the adjustable curvature heterogeneous synergistic erosion and wear-resistant structure. The curvature of the sample is thus obtained, and after the erosion test is carried out, the relationship between the curvature and the erosion wear rate is obtained.

本发明的有益效果:Beneficial effects of the present invention:

本发明克服了现有冲蚀磨损试验试样曲率不可调节的局限性,从曲率可调异质协同结构的角度出发,配合所述可调节固定装置与特定条件下的冲蚀磨损试验,可获得试样曲率对其冲蚀磨损磨损率的影响。The invention overcomes the limitation that the curvature of the existing erosion wear test specimens cannot be adjusted. From the perspective of the adjustable curvature heterogeneous synergistic structure, the adjustable fixing device and the erosion wear test under specific conditions can be obtained. Effect of specimen curvature on its erosion wear rate.

附图说明Description of drawings

图1为本发明的立体示意图。Fig. 1 is a schematic perspective view of the present invention.

图2为本发明的曲率可调异质协同耐冲蚀磨损结构立体示意图。Fig. 2 is a three-dimensional schematic diagram of the adjustable curvature heterogeneous synergistic erosion and wear resistance structure of the present invention.

图3为本发明的底座立体示意图。Fig. 3 is a three-dimensional schematic view of the base of the present invention.

图4为本发明的滑块立体示意图。Fig. 4 is a three-dimensional schematic view of the slider of the present invention.

图5为求取曲率可调异质协同耐冲蚀磨损结构的原理示意图。Fig. 5 is a schematic diagram of the principle of calculating the curvature adjustable heterogeneous synergistic erosion and wear resistance structure.

具体实施方式Detailed ways

如图1所示,本发明是由滑块2、底座3、螺栓4和螺钉5组成,如图2所示,曲率可调异质协同耐冲蚀磨损结构1由两种异质材料构成,位于底层的基体材料A为RTV-2硅橡胶加固化剂固化而成的固体硅胶,上层材料B为AL6061合金硬质单元,若干硬质单元与基体材料用强力胶连接;曲率可调异质协同耐冲蚀磨损结构1的两侧开有与螺栓4螺纹直径相同的孔C,每侧有两个孔C。如附图3所示,底座3两侧面具有标尺6,标尺6开设有封闭槽7,底座2的两侧开设有轨道凹槽8。As shown in Figure 1, the present invention is composed of a slider 2, a base 3, a bolt 4 and a screw 5, and as shown in Figure 2, the curvature-adjustable heterogeneous cooperative erosion-resistant wear structure 1 is composed of two heterogeneous materials, The base material A on the bottom layer is solid silica gel cured by RTV-2 silicone rubber and curing agent, the upper material B is AL6061 alloy hard unit, and several hard units are connected with the base material with super glue; Both sides of the erosion-resistant and wear-resistant structure 1 are provided with holes C having the same thread diameter as the bolt 4, and there are two holes C on each side. As shown in Figure 3 , there are scales 6 on both sides of the base 3 , the scale 6 is provided with closed grooves 7 , and both sides of the base 2 are provided with track grooves 8 .

如附图4所示,在滑块2中间长方体侧面开设有通透封闭槽9,螺栓4穿过通透封闭槽9螺接在孔C中,滑块2两侧长方体10的侧面开设有与螺钉5配合的螺纹孔11;二个滑块2分别位于底座2两侧的轨道凹槽8中与底座3用螺钉5固定,曲率可调异质协同耐冲蚀磨损结构1的二端分别与该滑块2用螺栓4固定,曲率可调异质协同耐冲蚀磨损结构1呈弯曲状态。As shown in Figure 4, a transparent closed groove 9 is provided on the side of the cuboid in the middle of the slider 2, and the bolt 4 passes through the transparent closed groove 9 and is screwed into the hole C. The threaded hole 11 matched with the screw 5; the two sliders 2 are respectively located in the track grooves 8 on both sides of the base 2 and fixed with the base 3 with the screw 5, and the two ends of the adjustable heterogeneous synergistic erosion-resistant wear-resistant structure 1 are respectively connected with the The slider 2 is fixed with bolts 4, and the curvature-adjustable heterogeneous synergistic erosion-resistant and wear-resistant structure 1 is in a curved state.

标尺6记录下曲率可调异质协同耐冲蚀磨损结构两侧之间的距离m。如附图5所示,曲率可调异质协同耐冲蚀磨损结构1的横截面外为弧长l用卷尺测量得到,上述m的值就代表外围护所对应的弦长,再根据试样曲率ρ与弧长l和弦长m的关系式

Figure BDA0000492208950000041
求得曲率可调异质协同耐冲蚀磨损结构1的曲率。再推到出此结构的曲率。Scale 6 records the distance m between the two sides of the curvature-adjustable heterogeneous synergistic erosion-resistant wear-resistant structure. As shown in Figure 5, the outside of the cross-section of the adjustable curvature heterogeneous synergistic erosion-resistant and wear-resistant structure 1 is the arc length l measured with a tape measure. The relationship between sample curvature ρ and arc length l and chord length m
Figure BDA0000492208950000041
The curvature of the adjustable curvature heterogeneous synergistic erosion and wear resistant structure 1 is obtained. Then extrapolate to the curvature of this structure.

本实施例的工作过程和原理:The working process and principle of this embodiment:

首先将一个滑块2与底座3用螺钉5固定,再将曲率可调异质协同耐冲蚀磨损结构1的一端与此滑块2用螺栓4固定,将曲率可调异质协同耐冲蚀磨损结构1弯曲到一定程度,再将其与另外一个滑块2用螺栓4固定,最后用螺钉5将此滑块2与底座3固定,记录下标尺6所示的曲率可调异质协同耐冲蚀磨损结构两侧之间的距离m。First, a slider 2 and the base 3 are fixed with screws 5, and then one end of the curvature-adjustable heterogeneous cooperative erosion-resistant wear structure 1 is fixed with the slider 2 with bolts 4, and the curvature-adjustable heterogeneous synergistic erosion-resistant The wear structure 1 is bent to a certain extent, and then it is fixed with another slider 2 with bolt 4, and finally the slider 2 is fixed with the base 3 with screw 5, and the curvature-adjustable heterogeneous synergy resistance shown by scale 6 is recorded. The distance m between the two sides of the erosion wear structure.

如附图5所示,曲率可调异质协同耐冲蚀磨损结构1的横截面外为弧长l用卷尺测量得到,上述m的值就代表外围弧所对应的弦长,再根据试样曲率ρ与弧长l和弦长m的关系式

Figure BDA0000492208950000042
求得曲率可调异质协同耐冲蚀磨损结构1的曲率。As shown in Figure 5, the outer cross-section of the adjustable curvature heterogeneous synergistic erosion-resistant wear-resistant structure 1 is the arc length l measured with a tape measure. The above m value represents the chord length corresponding to the outer arc, and then according to the The relationship between curvature ρ and arc length l and chord length m
Figure BDA0000492208950000042
The curvature of the adjustable curvature heterogeneous synergistic erosion and wear resistant structure 1 is obtained.

上式中m为标尺示数,l为曲率可调异质协同耐冲蚀磨损结构横截面的外弧长,r为外弧长l所对应的圆O的半径,θ为外弧长l的弧度,EF之间的距离为外弧长所对应的弦长m,即标尺示数。由此得到试样的曲率,在进行冲蚀试验之后,得出其曲率与冲蚀磨损率的关系。In the above formula, m is the scale indication, l is the outer arc length of the cross-section of the heterogeneous synergistic erosion-resistant wear-resistant structure with adjustable curvature, r is the radius of the circle O corresponding to the outer arc length l, and θ is the outer arc length l The distance between radians and EF is the chord length m corresponding to the outer arc length, that is, the scale indication. The curvature of the sample is thus obtained, and after the erosion test is carried out, the relationship between the curvature and the erosion wear rate is obtained.

Claims (2)

1.一种曲率可调异质协同耐冲蚀磨损结构冲蚀试验固定装置,其特征在于:是由滑块、底座、螺栓和螺钉组成,曲率可调异质协同耐冲蚀磨损结构的两侧开有与螺栓螺纹直径相同的孔,每侧有两个孔,底座两侧面具有标尺,标尺开设有封闭槽,底座的两侧开设有轨道凹槽;滑块中间长方体侧面开设有通透封闭槽,螺栓穿过通透封闭槽螺接在孔中,滑块两侧长方体的侧面开设有与螺钉配合的螺纹孔;二个滑块分别位于底座两侧的轨道凹槽中与底座用螺钉固定,曲率可调异质协同耐冲蚀磨损结构的二端分别与该滑块用螺栓固定,曲率可调异质协同耐冲蚀磨损结构呈弯曲状态。1. An erosion test fixture with an adjustable curvature heterogeneous synergistic erosion and wear resistance structure is characterized in that: it is composed of a slider, a base, a bolt and a screw, and the curvature is adjustable. There are holes with the same diameter as the bolt thread on the side, two holes on each side, scales on both sides of the base, closed grooves on the scales, track grooves on both sides of the base; transparent seals on the side of the cuboid in the middle of the slider The bolts pass through the transparent closed groove and are screwed into the holes, and the sides of the cuboid on both sides of the slider are provided with threaded holes for the screws; the two sliders are respectively located in the track grooves on both sides of the base and fixed with the base by screws , the two ends of the curvature-adjustable heterogeneous synergistic erosion-wear-resistant structure are respectively fixed to the slider with bolts, and the curvature-adjustable heterogeneous synergistic erosion-resistant wear-resistant structure is in a bent state. 2.根据权利要求1所述的一种曲率可调异质协同耐冲蚀磨损结构冲蚀试验固定装置,其特征在于:所述的曲率可调异质协同耐冲蚀磨损结构是由两种异质材料构成,位于底层的基体材料为RTV-2硅橡胶加固化剂固化而成的固体硅胶,上层材料为AL6061合金硬质单元,若干硬质单元与基体材料用强力胶连接。2. The erosion test fixture of adjustable curvature heterogeneous synergistic erosion and wear resistance structure according to claim 1, characterized in that: the adjustable curvature heterogeneity synergy erosion and wear resistance structure is composed of two Consisting of heterogeneous materials, the base material at the bottom is solid silica gel cured by RTV-2 silicone rubber and curing agent, the upper material is AL6061 alloy hard unit, and several hard units are connected to the base material with superglue.
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CN110567804A (en) * 2019-07-26 2019-12-13 中国航空工业集团公司济南特种结构研究所 Radar cover static test reusable variable curvature loading structure

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