Summary of the invention
Technical problem to be solved by this invention is to provide a kind of preparation method of novel transparent flame-retardant polycarbonate.
Technical scheme of the present invention is as follows: a kind of preparation method of transparent flame-retardant polycarbonate, and it comprises the following steps:A1, add 60-80 part Merlon particle; A2, be low speed rotation under 30-35 DEG C of condition in temperature, slowly add liquid flame-proofAgent, its mass percent is 0.08-0.15 part, mixed on low speed is even; Wherein, to be that 45-50 turns every for the rotating speed of described low speed rotationMinute; A3, be low speed rotation under 30-35 DEG C of condition in temperature, slowly add solid flame retardant and auxiliary agent, described solid flame retardantFor 0.08-0.1 part, described auxiliary agent is 0.3-0.5 part; A4, be High Rotation Speed under 55-60 DEG C of condition in temperature, add 20-40 partMerlon powder; Wherein, the rotating speed of described High Rotation Speed is 200-250 rpm; A5, on double screw extruder melting squeezeGo out granulation, temperature is 270-285 DEG C.
Preferably, in described preparation method, the time of described rotation is 3-7 minute.
Preferably, in described preparation method, described solid flame retardant is postassium salt of perfluoroalkane sulfonate, toluenesulfonic acid sodium salt, phosphoric acidTriphenylmethyl methacrylate, HBCD, melamine cyanurate or its combination.
Preferably, in described preparation method, 1 part of described solid flame retardant comprises 0.26 part of toluenesulfonic acid sodium salt, 0.19 partTriphenyl phosphate, 0.47 part of HBCD and 0.08 part of melamine cyanurate.
Preferably, in described preparation method, 1 part of described liquid flame retardant comprises 0.53 part of bisphenol-A-bis-(diphenylphosphinesAcid esters), 0.29 part of dimethyl silicone polymer and 0.18 part of cyclohexyl methyl siloxanes.
Preferably, in described preparation method, described double screw extruder arranges the weak strong screw combinations distributing of shearing.
Preferably, in described preparation method, the screw slenderness ratio of described double screw extruder is 33-39.
Preferably, in described preparation method, the screw slenderness ratio of described double screw extruder is 36.
Preferably, in described preparation method, a little less than described double screw extruder arranges at the rear portion of screw rod, shearing distributes by forceScrewing element.
Preferably, in described preparation method, described screwing element is two head thread elements.
Each technical characterictic of above-mentioned each technical scheme, the preparation method of the transparent flame-retardant polycarbonate being mutually combined to form.
Adopt such scheme, it is V0 (2.0) that the present invention has obtained fire-retardant rank through experiment, the transparent resistance of Halogen that color and luster is stableCombustion PC, has good market using value.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
As shown in Figure 1, one embodiment of the present of invention are, a kind of preparation method of transparent flame-retardant polycarbonate, and it comprisesFollowing steps.
A1, add 60-80 part Merlon particle; For example, add 61,60,62,68,71,79 or 80 parts of Merlon grainsSon, i.e. PC particle.
A2, be low speed rotation under 30-35 DEG C of condition in temperature, slowly add liquid flame retardant, its mass percent is0.08-0.15 part, mixed on low speed is even; Wherein, the rotating speed of described low speed rotation is 45-50 rpm; For example, temperature is31,30,32,33,34 or 35 DEG C; And for example, drip liquid flame retardant, and for example, the speed of dropping is 1/1 second, 1/2 seconds, 1Drip/5 seconds, 1/9 seconds or 1/10 seconds; And for example, add 0.08 part, 0.09,0.1,0.11,0.12,0.13,0.14 or 0.15Part liquid flame retardant; And for example, the rotating speed of described low speed rotation is 45,46,47,48,49 or 50 rpms (RPM). Preferably,The time of described rotation is 3-7 minute, and for example, the time of rotation is 3,3.1,4,5,6,6.9 or 7 minutes. For example, described liquidFire retardant is bisphenol-A-bis-(diphenyl phosphoesters), dimethyl silicone polymer, cyclohexyl methyl siloxanes or its combination.
A3, be low speed rotation under 30-35 DEG C of condition in temperature, slowly add solid flame retardant and auxiliary agent, described solid resistanceCombustion agent is 0.08-0.1 part, and described auxiliary agent is 0.3-0.5 part; Described auxiliary agent is lubricant, flexibilizer, antioxidant, Antidrip agentOr its combination. For example, temperature is 31,30,32,33,34 or 35 DEG C; And for example, adopt the spoon of prefabricated capacity, several times by volumeSequentially add solid flame retardant, auxiliary agent; And for example, be mixed evenly in advance described solid flame retardant and described auxiliary agent, then adopt pre-The spoon of capacity processed, by volume sequentially adds described solid flame retardant and described auxiliary agent several times; For example, dividing 8,9 or 10 times addsEnter solid flame retardant and auxiliary agent. For example, add 0.08 part, 0.09,0.095 or 0.1 part described solid flame retardant; Described solid resistanceCombustion agent is postassium salt of perfluoroalkane sulfonate, toluenesulfonic acid sodium salt, triphenyl phosphate, HBCD HBCD, melamine cyanurateMCA or its combination. And for example, add 0.3,0.34,0.39,0.42,0.45,0.48 or 0.5 part of auxiliary agent. And for example, described low speed revolvesThe rotating speed turning is 45,46,47,48,49 or 50 rpms (RPM). Preferably, the time of described rotation is 3-7 minute, exampleAs, the time of rotation is 3,3.1,4,5,6,6.9 or 7 minutes.
A4, be High Rotation Speed under 55-60 DEG C of condition in temperature, add 20-40 part Merlon powder; Wherein, described high speedThe rotating speed of rotation is 200-250 rpm; For example, temperature is 55,56,57,58,59 or 60 DEG C; For example, described High Rotation SpeedRotating speed be 200,203,211,228,231,246 or 250 rpms. Preferably, the time of described rotation is 3-7 minute,For example, the time of rotation is 3,3.1,4,5,6,6.9 or 7 minutes. Preferably, temperature is that 60 DEG C, time of High Rotation Speed are 3.5Minute, rotating speed is 249RPM.
A5, on double screw extruder, melt extrude granulation, temperature is 270-285 DEG C. For example, temperature be 270,274,278,281,283 or 285 DEG C.
Preferably, Merlon particle and Merlon powder add up to 100 parts. For example, a preferred example is to add62 parts of Merlon particles, add 0.13 part of liquid flame retardant, and 1 part of described liquid flame retardant comprises 0.53 part of bisphenol-A-bis-(diphenyl phosphoester), 0.29 part of dimethyl silicone polymer and 0.18 part of cyclohexyl methyl siloxanes; Add 0.098 part of described solidFire retardant, adds 0.31 part of described auxiliary agent, and 1 part of described solid flame retardant comprises 0.26 part of toluenesulfonic acid sodium salt, 0.19 part of phosphoric acidTriphenylmethyl methacrylate, 0.47 part of HBCD and 0.08 part of melamine cyanurate; And, add 38 parts of Merlon powder;Wherein, add the condition of liquid flame retardant to be, the time of low speed rotation is 5 minutes, and rotating speed is that 47RPM, temperature are 34 DEG C; AddThe condition of solid flame retardant and auxiliary agent is, the time of low speed rotation is 7 minutes, and rotating speed is that 45RPM, temperature are 31 DEG C; High-speed rotaryThe time turning is 4 minutes, and rotating speed is that 245RPM, temperature are 58 DEG C; The sample that reaction obtains 1.6mm is V0 level, and its light transmittance is92.4%. And for example, add 80 parts of Merlon particles, add 0.09 part of liquid flame retardant, 1 part of described liquid flame retardant comprises0.57 part of bisphenol-A-bis-(diphenyl phosphoester), 0.21 part of dimethyl silicone polymer and 0.22 part of cyclohexyl methyl siloxanes; Add0.08 part of described solid flame retardant, adds 0.49 part of described auxiliary agent, and 1 part of described solid flame retardant comprises 0.23 part of toluenesulfonic acidSodium, 0.29 portion of triphenyl phosphate, 0.38 part of HBCD and 0.10 part of melamine cyanurate; And, add 20Part Merlon powder; Wherein, add the condition of liquid flame retardant to be, the time of low speed rotation is 6.8 minutes, rotating speed be 45RPM,Temperature is 30 DEG C; Add the condition of solid flame retardant and auxiliary agent to be, the time of low speed rotation is 3 minutes, and rotating speed is 50RPM, temperatureDegree is 35 DEG C; The time of High Rotation Speed is 4.9 minutes, and rotating speed is that 250RPM, temperature are 60 DEG C; Reaction obtains the sample of 2.0mmFor V0 level, its light transmittance is 90.1%.
Various embodiments of the present invention relate to this class chemical reaction related manufacturing processes, and main evaluation is to see product effect, forThe Merlon of transparent flame-retarding, transparent and fire-retardant is two very important indexs, and adopts above-mentioned each reality of the present inventionExecute example, when Related product can reach thickness and is 2.0mm, transparency be greater than 88.5% and flame retardant rating be V0 technology refers toMark.
Umber described in each embodiment of the present invention, it is relevant to quality, for example, adds the Merlon particle of 60g,Then add the liquid flame retardant of 0.15g, then add the solid flame retardant of 0.08g and the auxiliary agent of 0.3g, then add 40g'sMerlon powder.
In conjunction with the above-mentioned arbitrary embodiment of application, preferred, described double screw extruder arranges the weak strong screw rod distributing that dispersesCombination. For example, the screw slenderness ratio of described double screw extruder is 33 to 39; Preferably, through experiment test, described twin-screw squeezesThe screw slenderness ratio that goes out machine is 35.8 to 36 for good. And for example, described double screw extruder arranges weak shearing by force at the rear portion of screw rodThe screwing element distributing. Preferably, described screwing element is two head thread elements.
Like this, the mixing procedure of optimizing by use, makes micro-fire retardant obtain good distribution, increases product fire-retardantThe stability of performance. Being mainly by improving mixing equipment and optimizing mixing procedure, is exactly specifically by selecting suitable materialMaterial, comprises that mass ratio is the PC powder of 60-80% and the PC particle that ratio is 20-40%; On this basis, additionally addRatio is the liquid flame retardant of 0.08-0.15%, the solid flame retardant that ratio is 0.08-0.1%, and ratio is 0.3-0.5%Other auxiliary agent.
Suitable charging sequence, is specially and first adds particle, adds liquid flame retardant, again reinforcing body fire retardant and auxiliary agent, the most againAfter add PC powder.
For example, feed way is specially and first adds PC particle, then slowly adds liquid flame retardant when low speed batch mixing, mixesAfter add again solid flame retardant and auxiliary agent, low speed mixes, then adds PC powder to mix at a high speed; Control batch mixing speed, be specially low speedBe controlled at 45-50RPM, High-speed Control is at 200-250RPM; Mixture temperature control, controls 30-35 DEG C of left and right while being specially low speed,High-speed Control 55-60 DEG C of left and right; Mixing time general control is at 3-7min, to obtain being evenly stained with of micro-fire retardant and PC raw materialAttached, wherein, such as silicone based and Sulfonates of fire retardant etc., thus reach fire-retardant being uniformly distributed of trace.
And each embodiment uses special screw combinations, this screw combinations main feature is that weak dispersion distributes by force, makes micro-Amount fire retardant can keep good dispersion effect in extrusion, can ensure again the strong distributed function of micro-fire retardant, withTime be within the scope of 270-285 DEG C by controlling melt temperature, promote fire retardant and PC that phase cross-linking reaction occurs, the resistance of increase productCombustion rank and stability. This process also needs to select suitable screw slenderness ratio L/D, and preferred, ratio is 36; And a little less than specialShear the strong screwing element distributing, also relate to special thread position of components simultaneously, consider the plasticizing effect of product, this special spiral shellLine element is placed the rear position of leaning on of screw rod; And consider and the coordinating of other screwing element concrete and thickness cutout and reverseThe problem that is used in conjunction with of screwing element, by using screwing element and the combination of specific function, thereby realizes low shearingThe strong expressing technique distributing, guarantees the xanthochromia that is uniformly distributed and don't causes product of micro-fire retardant aborning, therebyGuarantee, under product color stable case, to have ensured the light transmittance of product. Preferably, adopt two head thread elements.
The optimization of the mixing procedure by various embodiments of the present invention and use transparent flame-retarding bolt special technology, through experiment cardBright, can obtain thickness and be 2.0mm time, fire-retardant rank is V0, and light transmittance > 88.5%, the transparent resistance of Halogen that color and luster is stableCombustion PC, has good market using value.
Further, embodiments of the invention can also be that each technical characterictic of the various embodiments described above, is combined to form mutuallyThe preparation method of transparent flame-retardant polycarbonate.
It should be noted that, above-mentioned each technical characterictic continues combination mutually, forms the various embodiment that do not enumerate in the above,All be considered as the scope that description of the present invention is recorded; And, for those of ordinary skills, can add according to the above descriptionTo improve or conversion, and all these improvement and conversion all should belong to the protection domain of claims of the present invention.