Summary of the invention
The technical problem to be solved in the present invention is to provide one and can reduces production costs and environmental pollution simultaneously, and the waste reaction solution that makes full use of production acetic ester is prepared the method for jasmal.
For achieving the above object, the present invention is by the following technical solutions: a kind of method of preparing jasmal with the waste reaction solution of producing acetic ester, comprises the following steps:
(1) waste reaction solution of acetic ester is produced in distillation, collects acetic acid aqueous solution component; In described acetic acid aqueous solution, the mass percent of acetic acid is 20-30%.
(2) in acetic acid aqueous solution, add sodium hydroxide and stir to obtain sodium acetate solution, the mol ratio of described sodium hydroxide and acetic acid is 1-1.02:1, and preferred, and the pH of described sodium acetate solution is 9-13; Then concentrated sodium acetate solution to the mass percent of water is 45-60%; Preferably, sodium acetate solution is heated to 70-90 DEG C and under the vacuum of 0.5-0.7atm underpressure distillation remove portion water.
(3) in sodium acetate solution, add respectively organic solvent, Benzyl Chloride and catalyzer to obtain esterifying liquid, heating esterifying liquid is to 100-120 DEG C and continue stirring until Benzyl Chloride completely dissolve in esterifying liquid and obtain mixed solution; The mol ratio of described sodium acetate and Benzyl Chloride is 1.05-1.2:1, and the quality of described catalyzer is the 0.5-2% of sodium acetate and Benzyl Chloride total amount.
Preferably, described catalyzer is any in Tetrabutyl amonium bromide, tetramethyl ammonium chloride, benzyl triethyl ammonium bromide and triethylamine; Described organic solvent is 2-butyl acetate or N-BUTYL ACETATE.
(4) mixed solution is carried out to desalting treatment, and then product is collected in rectifying.
Described desalting treatment is: mixeding liquid temperature is down to 25-50 DEG C of backward its and is added water jolting, removes water layer after stratification, retains organic layer; Preferably, be the 60-100% of Benzyl Chloride quality to adding the amount of water in mixed solution.Then use successively saturated sodium carbonate solution, saturated nacl aqueous solution and water washing organic layer.
Described rectifying is: heating organic layer is to 80-100 DEG C, and to add quality be the boric acid of organic layer weight 1-5%, then under the vacuum of 0.2-0.5atm, underpressure distillation 2-5h removes light constituent, then the temperature of organic layer is heated to 100-140 DEG C, and product is collected in underpressure distillation under the vacuum of 0.05-0.3atm.
Compared with prior art, the invention has the beneficial effects as follows: the acetic acid that the present invention produces by utilization in the waste reaction solution of acetic ester is prepared jasmal, can make full use of waste resource, reduce the wasting of resources, reduce and produce the environmental pollution bringing because of acetic ester; And because raw material is to produce the waste reaction solution of acetic ester, can reduce greatly the production cost of jasmal, meet synthetic route environmental protection, demand for development cheaply.Be converted into by waste reaction solution in the process of reactant, take full advantage of acetic acid and react institute's liberated heat with sodium hydroxide, reduced the required energy consumption of heating sodium acetate solution, energy-conserving and environment-protective.By preparation technology of the present invention, even taking waste reaction solution as starting material, still can prepare purity higher than 98% jasmal, quality product is protected.
Embodiment
In order to more fully understand technology contents of the present invention, below in conjunction with specific embodiment, technical scheme of the present invention is described further and is illustrated.
Embodiment 1
The waste reaction solution of ethylene glycol bisthioglycolate acetic acid is produced in air distillation, collects the cut of 99.5-118.5 DEG C, i.e. acetic acid aqueous solution component, and in gained acetic acid aqueous solution, the mass percent of acetic acid is 25%.Get the above acetic acid aqueous solution of 1000g and put into reactor, low whipping speed is under 600r/s, slowly add 170g sodium hydroxide and to pH value of solution=13, obtain sodium acetate solution, then heat sodium acetate solution to 80 DEG C, under 0.6atm, carry out underpressure distillation with remove portion water, in the time that the water content of the sodium acetate solution in reactor is 50%, stop underpressure distillation.
In reactor, add successively 70g 2-butyl acetate, 468g Benzyl Chloride and 10.8g Tetrabutyl amonium bromide, and be warming up to immediately 110 DEG C, continue to stir 8h, in detection reaction liquid, without Benzyl Chloride, stopped reaction, obtains mixed solution.
Stop stirring, mixed solution is cooled to 30 DEG C, and adds 400g water to it, after concussion, leave standstill and make liquid layered, remove lower aqueous layer, retain organic layer.Then with isopyknic saturated aqueous sodium carbonate washing organic layer, wash 2 times; Use again isopyknic saturated common salt water washing organic layer, wash 2 times; Finally obtain organic layer with isopyknic deionized water wash.
Heating organic layer to 80 DEG C, and add 8g boric acid, then between 0.2-0.5atm, carry out underpressure distillation 2h, remove light constituent (being the component of its boiling point lower than the boiling point of jasmal); Then organic layer is warming up between 110-120 DEG C, and carry out underpressure distillation between 0.05-0.3atm, collects cut and obtain jasmal finished product, the productive rate of jasmal is 95%, and purity is 98.5%.
Embodiment 2
The waste reaction solution of ethylene glycol bisthioglycolate acetic acid is produced in air distillation, collects the cut of 99.5-118.5 DEG C, i.e. acetic acid aqueous solution component, and in gained acetic acid aqueous solution, the mass percent of acetic acid is 25%.Get the above acetic acid aqueous solution of 1000g and put into reactor, low whipping speed is under 600r/s, slowly add 170g sodium hydroxide and to pH value of solution=13, obtain sodium acetate solution, then heat sodium acetate solution to 80 DEG C, under 0.6atm, carry out underpressure distillation with remove portion water, in the time that the water content of the sodium acetate solution in reactor is 45%, stop underpressure distillation.
In reactor, add successively 70g N-BUTYL ACETATE, 440g Benzyl Chloride and 13.8g Tetrabutyl amonium bromide, and be warming up to immediately 110 DEG C, continue to stir 7h, in detection reaction liquid, without Benzyl Chloride, stopped reaction, obtains mixed solution.
Stop stirring, mixed solution is cooled to 40 DEG C, and adds 380g water to it, after concussion, leave standstill and make liquid layered, remove lower aqueous layer, retain organic layer.Then with isopyknic saturated aqueous sodium carbonate washing organic layer, wash 2 times; Use again isopyknic saturated common salt water washing organic layer, wash 2 times; Finally obtain organic layer with isopyknic deionized water wash.
Heating organic layer to 80 DEG C, and add 10g boric acid, then between 0.2-0.5atm, carry out underpressure distillation 2h, remove light constituent; Then organic layer is warming up between 110-120 DEG C, and carry out underpressure distillation between 0.05-0.3atm, collects cut and obtain jasmal finished product, the productive rate of jasmal is 97%, and purity is 99.1%.
Embodiment 3
The waste reaction solution of ethylene glycol bisthioglycolate acetic acid is produced in air distillation, collects the cut of 99.5-118.5 DEG C, i.e. acetic acid aqueous solution component, and in gained acetic acid aqueous solution, the mass percent of acetic acid is 20%.Get the above acetic acid aqueous solution of 1000g and put into reactor, low whipping speed is under 800r/s, slowly add 135g sodium hydroxide and to pH value of solution=12, obtain sodium acetate solution, then heat sodium acetate solution to 75 DEG C, under 0.5atm, carry out underpressure distillation with remove portion water, in the time that the water content of the sodium acetate solution in reactor is 45%, stop underpressure distillation.
In reactor, add successively 50g jasmal, 380g Benzyl Chloride and 5.1g Tetrabutyl amonium bromide, and be warming up to immediately 110 DEG C, continue to stir 8h, in detection reaction liquid, without Benzyl Chloride, stopped reaction, obtains mixed solution.
Stop stirring, mixed solution is cooled to 50 DEG C, and adds 350g water to it, after concussion, leave standstill and make liquid layered, remove lower aqueous layer, retain organic layer.Then with isopyknic saturated aqueous sodium carbonate washing organic layer; Use again isopyknic saturated common salt water washing organic layer, wash 2 times; Finally obtain organic layer with isopyknic deionized water wash.
Heating organic layer to 80 DEG C, and add 12g boric acid, then between 0.2-0.5atm, carry out underpressure distillation 2h, remove light constituent; Then organic layer is warming up between 110-120 DEG C, and carry out underpressure distillation between 0.05-0.3atm, collects cut and obtain jasmal finished product, the productive rate of jasmal is 92%, and purity is 98.1%.
Embodiment 4
The waste reaction solution of ethylene glycol bisthioglycolate acetic acid is produced in air distillation, collects the cut of 99.5-118.5 DEG C, i.e. acetic acid aqueous solution component, and in gained acetic acid aqueous solution, the mass percent of acetic acid is 20%.Get the above acetic acid aqueous solution of 1000g and put into reactor, low whipping speed is under 800r/s, slowly add 135g sodium hydroxide and to pH value of solution=12, obtain sodium acetate solution, then heat sodium acetate solution to 75 DEG C, under 0.6atm, carry out underpressure distillation with remove portion water, in the time that the water content of the sodium acetate solution in reactor is 45%, stop underpressure distillation.
In reactor, add successively 50g butylacetate, 350g Benzyl Chloride and 8.2g Tetrabutyl amonium bromide, and be warming up to immediately 110 DEG C, continue to stir 8h, in detection reaction liquid, without Benzyl Chloride, stopped reaction, obtains mixed solution.
Stop stirring, mixed solution is cooled to 50 DEG C, and adds 350g water to it, after concussion, leave standstill and make liquid layered, remove lower aqueous layer, retain organic layer.Then with isopyknic saturated aqueous sodium carbonate washing organic layer; Use again isopyknic saturated common salt water washing organic layer, wash 2 times; Finally obtain organic layer with isopyknic deionized water wash.
Heating organic layer to 80 DEG C, and add 10g boric acid, then between 0.2-0.5atm, carry out underpressure distillation 2h, remove light constituent; Then organic layer is warming up between 110-120 DEG C, and carry out underpressure distillation between 0.05-0.3atm, collects cut and obtain jasmal finished product, the productive rate of jasmal is 93%, and purity is 98.9%.
Embodiment 5
The waste reaction solution of ethylene glycol bisthioglycolate acetic acid is produced in air distillation, collects the cut of 99.5-118.5 DEG C, i.e. acetic acid aqueous solution component, and in gained acetic acid aqueous solution, the mass percent of acetic acid is 30%.Get the above acetic acid aqueous solution of 1000g and put into reactor, low whipping speed is under 700r/s, slowly add 200g sodium hydroxide and to pH value of solution=10, obtain sodium acetate solution, then heat sodium acetate solution to 85 DEG C, under 0.7atm, carry out underpressure distillation with remove portion water, in the time that the water content of the sodium acetate solution in reactor is 55%, stop underpressure distillation.
In reactor, add successively 70g butylacetate, 570g Benzyl Chloride and 17.4g Tetrabutyl amonium bromide, and be warming up to immediately 110 DEG C, continue to stir 6h, in detection reaction liquid, without Benzyl Chloride, stopped reaction, obtains mixed solution.
Stop stirring, mixed solution is cooled to 40 DEG C, and adds 500g water to it, after concussion, leave standstill and make liquid layered, remove lower aqueous layer, retain organic layer.Then with isopyknic saturated aqueous sodium carbonate washing organic layer, wash 2 times; Use again isopyknic saturated common salt water washing organic layer, wash 2 times; Finally obtain organic layer with isopyknic deionized water wash.
Heating organic layer to 80 DEG C, and add 15g boric acid, then between 0.2-0.5atm, carry out underpressure distillation 2h, remove light constituent; Then organic layer is warming up between 110-120 DEG C, and carry out underpressure distillation between 0.05-0.3atm, collects cut and obtain jasmal finished product, the productive rate of jasmal is 91%, and purity is 98.3%.
Embodiment 6
The waste reaction solution of ethylene glycol bisthioglycolate acetic acid is produced in air distillation, collects the cut of 99.5-118.5 DEG C, i.e. acetic acid aqueous solution component, and in gained acetic acid aqueous solution, the mass percent of acetic acid is 30%.Get the above acetic acid aqueous solution of 1000g and put into reactor, low whipping speed is under 700r/s, slowly add 200g sodium hydroxide and to pH value of solution=10, obtain sodium acetate solution, then heat sodium acetate solution to 85 DEG C, under 0.7atm, carry out underpressure distillation with remove portion water, in the time that the water content of the sodium acetate solution in reactor is 55%, stop underpressure distillation.
In reactor, add successively 100g jasmal, 530g Benzyl Chloride and 4.15g Tetrabutyl amonium bromide, and be warming up to immediately 110 DEG C, continue to stir 6h, in detection reaction liquid, without Benzyl Chloride, stopped reaction, obtains mixed solution.
Stop stirring, mixed solution is cooled to 40 DEG C, and adds 450g water to it, after concussion, leave standstill and make liquid layered, remove lower aqueous layer, retain organic layer.Then with isopyknic saturated aqueous sodium carbonate washing organic layer, wash 2 times; Use again isopyknic saturated common salt water washing organic layer, wash 2 times; Finally obtain organic layer with isopyknic deionized water wash.
Heating organic layer to 80 DEG C, and add 15g boric acid, then between 0.2-0.5atm, carry out underpressure distillation 2h, remove light constituent; Then organic layer is warming up between 110-120 DEG C, and carry out underpressure distillation between 0.05-0.3atm, collects cut and obtain jasmal finished product, the productive rate of jasmal is 92%, and purity is 98.8%.
The production of other acetic ester, as 1-Methoxy-2-propyl acetate, Isoamyl Acetate FCC, hexalin acetate and meraneine etc., all can obtain acetic acid aqueous solution by distillation processing reaction waste liquid, and then prepare jasmal according to above technique.In other embodiments, can use tetramethyl ammonium chloride, benzyl triethyl ammonium bromide or triethylamine to substitute Tetrabutyl amonium bromide as catalyzer.
In the present invention, productive rate and the purity of processing condition on end product jasmal has vital impact, especially the consumption of catalyzer in esterification, the consumption of water, saturated sodium carbonate solution and saturated nacl aqueous solution in desalting treatment, and in last rectifying, add the amount of boric acid.Find too much or very few productive rate and the purity that all can affect end product of the consumption of each material in each link through repeated multiple times experiment.As shown in following comparative example 1 and comparative example 2.
Comparative example 1
Taking embodiment 2 as reference, difference is: be 14 to adding sodium hydroxide to make the pH that forms sodium acetate solution and make sodium acetate solution in acetic acid aqueous solution, and sodium acetate solution is concentrated into water-content is 30%; In esterification, in reaction system, add 20g, and react 7h at 130 DEG C.All the other processing parameters are identical with embodiment's 2.The productive rate of jasmal is 87%, and purity is 93%.
Comparative example 2
Taking embodiment 2 as reference, difference is: in esterification, in reaction system, add 27g, and react 10h at 130 DEG C.In desalting treatment and rectifying, use respectively saturated sodium carbonate solution and the saturated nacl aqueous solution washing of 0.5 times of volume of organic layer to mix 1 time, then heat organic layer to 70 DEG C, and add 3g boric acid, under 0.2atm, carry out underpressure distillation 2h, remove light constituent; Then organic layer is warming up to 120 DEG C, and carry out underpressure distillation between 0.3atm, collects cut and obtain jasmal finished product.All the other processing parameters are identical with embodiment's 2.The productive rate of jasmal is 82%, and purity is 90%.
The above only further illustrates technology contents of the present invention with embodiment, so that reader is easier to understand, but does not represent that embodiments of the present invention only limit to this, and any technology of doing according to the present invention is extended or recreation, is all subject to protection of the present invention.