CN103896161B - A kind of revolving jib crane - Google Patents
A kind of revolving jib crane Download PDFInfo
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- CN103896161B CN103896161B CN201410144584.XA CN201410144584A CN103896161B CN 103896161 B CN103896161 B CN 103896161B CN 201410144584 A CN201410144584 A CN 201410144584A CN 103896161 B CN103896161 B CN 103896161B
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Abstract
本发明公开了一种旋臂式起重机,包括支撑柱、旋臂、电动行车和悬吊系统;旋臂与支撑柱通过旋转轴旋转连接,旋臂上滑动连接电动行车,电动行车上安有悬吊系统;旋臂的个数为两根,两根旋臂构成固定连接的叉头结构,所述叉头结构位于水平面上;两根旋臂上分别开有导轨槽,电动行车沿导轨槽滑动。本发明提供的旋臂式起重机可以较好的适应高温物体的非直线移动、吊装工作;使高温物体在起吊和旋臂旋转的过程中更稳定、更安全;进一步可以实现对所起吊的高温物体进行状态的控制。
The invention discloses a jib crane, which comprises a support column, a jib, an electric crane and a suspension system; Hanging system; the number of swing arms is two, and the two swing arms form a fixedly connected fork structure, and the fork structure is located on the horizontal plane; the two swing arms are respectively provided with guide rail grooves, and the electric trolley slides along the guide rail grooves . The jib crane provided by the present invention can better adapt to the non-linear movement and hoisting work of high-temperature objects; it makes the high-temperature objects more stable and safer in the process of hoisting and jib rotation; further, it can realize the lifting of high-temperature objects Control the state.
Description
技术领域 technical field
本发明涉及起重机领域,尤其是涉及一种旋臂式起重机。 The invention relates to the field of cranes, in particular to a jib crane.
背景技术 Background technique
起重机是重工业行业中广泛应用的一种大型机械,其中,旋臂式起重机因其可以实现旋臂绕支撑柱进行大角度旋转,从而能够更灵活的完成各种非直线移动、吊装工作,克服了原有的龙门吊起重机只能在直线上移动物体的缺陷。 Cranes are a kind of large-scale machinery widely used in the heavy industry. Among them, the jib crane can rotate the jib around the support column at a large angle, so that it can more flexibly complete various non-linear movements and hoisting tasks. The original gantry crane can only move objects in a straight line.
旋臂式起重机主要包括支撑柱,与支撑柱旋转连接的旋臂和与旋臂滑动连接的电动行车,通过安于电动行车上的悬吊系统实现对物体的起吊。这种旋臂式起重机一般只能用于普通货物的起吊工作,而在铸造、冶炼等重工业领域,经常涉及到对高温物体的非直线移动和吊装等工作。对于高温物体,因物体本身温度较高,对物体周围工作空间装置及工作人员均有较大影响,对起吊、旋臂旋转过程中的稳定性和安全性要求均较高,普通的旋臂式起重机无法满足要求,因此现有技术中还缺乏一种可以较好的适应高温物体的非直线移动、吊装工作的旋臂式起重机。 The jib crane mainly includes a support column, a jib that is rotatably connected to the support column, and an electric trolley that is slidably connected to the jib. The lifting of the object is realized through the suspension system installed on the electric trolley. This kind of jib crane can generally only be used for the lifting of ordinary goods, but in heavy industries such as foundry and smelting, it often involves non-linear movement and hoisting of high-temperature objects. For high-temperature objects, due to the high temperature of the object itself, it has a greater impact on the working space devices and staff around the object, and has higher requirements for stability and safety during lifting and jib rotation. Ordinary jib type Cranes cannot meet the requirements, so there is still a lack of a jib crane that can better adapt to non-linear movement and hoisting of high-temperature objects in the prior art.
发明内容 Contents of the invention
为了解决现有技术中普通的旋臂式起重机无法较好的适应对高温物体的非直线移动、吊装工作;无法较好的使高温物体在起吊和旋臂旋转的过程更稳定、更安全;不能进一步对所起吊的高温物体进行状态控制等缺陷,本发明提供一种可以较好的适应高温物体的非直线移动、吊装工作;使高温物体在起吊和旋臂旋转的过程中更稳定、更安全;并进一步实现对所起吊的高温物体进行状态控制的旋臂式起重机。 In order to solve the problem that ordinary jib cranes in the prior art cannot better adapt to the non-linear movement and hoisting work of high-temperature objects; they cannot better make high-temperature objects more stable and safer in the process of hoisting and jib rotation; Further, the state control and other defects of the high-temperature objects being lifted are provided by the present invention, which can better adapt to the non-linear movement and hoisting work of the high-temperature objects; make the high-temperature objects more stable and safer in the process of lifting and rotating the jib. ; And further realize the jib crane that controls the state of the lifted high-temperature objects.
为了达到上述目的,在本发明的实施例中提供了一种旋臂式起重机,包括支撑柱、旋臂、电动行车和悬吊系统;旋臂与支撑柱通过旋转轴旋转连接,旋臂上滑动连接电动行车,电动行车上安有悬吊系统;该旋臂的个数为两根,两根旋臂构成固定连接的叉头结构,所述叉头结构位于水平面上;两根旋臂上分别开有导轨槽,电动行车沿旋臂的导轨槽滑动。具体地说,两根旋臂平行地位于水平面上,其分别与旋转轴连接的一端为固定连接,平行设置的两根旋臂之间具有空隙;从而构成叉头结构。电动行车通过安于两根旋臂上的导轨槽分别与旋臂连接,从而实现沿旋臂方向的滑动。 In order to achieve the above object, an embodiment of the present invention provides a jib crane, including a support column, a jib, an electric trolley and a suspension system; Connect the electric trolley, and the electric trolley is equipped with a suspension system; the number of the swing arms is two, and the two swing arms form a fixedly connected fork structure, and the fork structure is located on the horizontal plane; the two swing arms are respectively There is a guide rail groove, and the electric trolley slides along the guide rail groove of the swing arm. Specifically, the two swing arms are located parallel to the horizontal plane, and the ends connected to the rotating shaft are fixedly connected, and there is a gap between the two swing arms arranged in parallel; thus, a fork structure is formed. The electric trolley is respectively connected to the swing arms through the guide rail grooves on the two swing arms, so as to realize sliding along the direction of the swing arms.
本发明提供的旋臂式起重机,通过安于电动行车上的悬吊系统实现对被悬吊物体的起吊;通过电动行车沿旋臂滑动实现对被悬吊物体沿旋臂方向的移动;通过旋臂绕旋转轴转动完成对被悬吊物体的非直线移动。进一步地,因该起重机旋臂的个数为两根,且平行设置的两根旋臂之间具有空隙,在旋臂式起重机对高温物体进行移动、吊装时,高温物体正上方区域会因空气对流而温度最高,而旋臂式起重机所悬吊的高温物体大致位于两根旋臂间,因此,一方面两根旋臂的搭载模式会使悬吊有高温物体的电动行车移动时更加稳定,从而降低高温物体发生旋转和晃动的可能性,另一方面,高热空气可通过两根旋臂之间所具有的空隙较容易的散逸开而不会被旋臂所阻挡;此外,相比于现有技术中的单旋臂起重机,两根旋臂也可以使位于旋臂上的电动行车等电动部件尽可能远离其所起吊的高温物体,从而整体上降低了高温物体对旋臂式起重机各部件的影响,降低了电动部件因温度过高而发生故障的可能性,从而可以降低高温物体对起重机的影响,实现本旋臂式起重机可以更好地适应高温物体的吊装等工作。 The jib crane provided by the present invention realizes the lifting of the suspended object through the suspension system installed on the electric trolley; realizes the movement of the suspended object along the cantilever direction by sliding the electric trolley along the cantilever; The arm rotates around the axis of rotation to complete the non-linear movement of the suspended object. Further, because the number of the jib crane is two, and there is a gap between the two parallel jibs, when the jib crane moves and hoistes the high-temperature object, the area directly above the high-temperature object will be affected by air The temperature is the highest due to convection, and the high-temperature objects suspended by the jib crane are roughly located between the two jibs. Therefore, on the one hand, the loading mode of the two jibs will make the electric vehicle with the high-temperature objects suspended more stable when moving. Thereby reducing the possibility of rotation and shaking of high-temperature objects. On the other hand, high-heat air can easily escape through the gap between the two spiral arms without being blocked by the spiral arms; in addition, compared with the existing In the state-of-the-art single jib crane, the two jibs can also keep electric components such as electric cranes on the jib as far away from the high-temperature objects as possible, thereby reducing the impact of high-temperature objects on the components of the jib crane as a whole. It reduces the possibility of failure of electric components due to high temperature, thereby reducing the impact of high-temperature objects on the crane, and realizing that the jib crane can better adapt to the hoisting of high-temperature objects.
优选的,该旋臂式起重机,还可以包括安于电动行车上并在移动过程中保持物体稳定的固定架。在铸造、冶炼等重工业领域,起重机在移动高温铸件时,高温铸件容易发生旋转和晃动,导致附着在铸件上的一些高温碎屑被甩出,这不仅会威胁到附近工作人员的人身安全,也可能引起火灾,而安于电动行车上的固定架可以在移动过程中较佳地保持被吊物体稳定,从而可以更安全地实现对高温物体的吊装等工作。 Preferably, the jib crane may also include a fixed frame mounted on the electric trolley to keep the object stable during the moving process. In heavy industry fields such as foundry and smelting, when a crane moves high-temperature castings, the high-temperature castings are prone to rotation and shaking, causing some high-temperature debris attached to the castings to be thrown out, which will not only threaten the personal safety of nearby workers, but also It may cause a fire, but the fixed frame installed on the electric vehicle can better keep the suspended object stable during the movement, so that the hoisting of high-temperature objects can be realized more safely.
优选的,该旋臂式起重机,还可以包括安于电动行车上的旋转装置,该旋转装置与固定架固定连接。在铸造、冶炼等相关领域,有时会因高温物体的尺寸、形状受施工场地的条件限制或者其它方面的原因,人们希望被吊物体以特定的方式置于某位置,这时就需要将高温物体绕竖直方向的旋转轴进行某个角度的旋转,而由于高温物体自身的特性,即便对于一些较轻的高温物体,工作人员也无法在其落地后直接搬动旋转。因此,通过安于电动行车上的旋转装置,可以方便地实现对高温物体绕竖直方向的旋转轴进行旋转,从而满足人们对高温物体进行进一步状态操控的要求。令旋转装置与固定架固定连接,使固定架随同高温物体同时旋转,可以在旋转过程中随时稳定高温物体,从而使整个工作过程更安全。 Preferably, the jib crane may also include a rotating device installed on the electric trolley, and the rotating device is fixedly connected with the fixed frame. In casting, smelting and other related fields, sometimes because the size and shape of the high-temperature object are limited by the conditions of the construction site or other reasons, people want the suspended object to be placed in a certain position in a specific way. At this time, it is necessary to place the high-temperature object Rotate at a certain angle around the vertical rotation axis, and due to the characteristics of high-temperature objects, even for some lighter high-temperature objects, the staff cannot directly move and rotate them after they fall to the ground. Therefore, the rotating device installed on the electric vehicle can conveniently realize the rotation of the high-temperature object around the vertical rotation axis, thereby satisfying people's requirements for further state manipulation of the high-temperature object. The rotating device is fixedly connected with the fixed frame, so that the fixed frame rotates with the high-temperature object at the same time, and the high-temperature object can be stabilized at any time during the rotation process, so that the entire working process is safer.
进一步地,固定架可以包括两根竖直安置的固定杆和移动杆;两根固定杆的上端分别与旋转装置固定连接;两根移动杆分别套结于两根固定杆内;两根移动杆的下端设有与所述悬吊系统相连接的悬吊梁,移动杆的底端连接用于悬吊物体的悬吊端。采用上述结构的固定架,一方面其对称式设计可以更好地配合两根对称旋臂,提高稳定性,也可以使装置整体更加简化,便于拆装,且降低故障发生的可能性;另一方面,将用于悬吊物体的悬吊端直接与可在竖直方向上伸缩的移动杆上,而悬吊系统直接作用于固定架的悬吊梁,实现对被吊物体的起降,不仅可以使被吊物体更加稳固,难于发生水平方向上的移动;同时,也可以使固定架可随同被吊物体同时上升或下降,这可以更好地适应某些具有特定条件限制施工场地,例如,在旋臂所覆盖的圆形工作区域内具有一定高度的阻挡物时,上述结构的固定架使旋臂式起重机更加灵活,方便地越过阻挡物完成对高温物体的吊装等工作;此外采用固定杆与移动杆相套结的连接方式,也可以缩短竖直方向上本固定架的高度,从而减小本旋臂式起重机工作所需的空间。 Further, the fixed frame may include two vertically arranged fixed rods and a moving rod; the upper ends of the two fixed rods are respectively fixedly connected with the rotating device; the two moving rods are respectively sleeved in the two fixed rods; the two moving rods The lower end of the moving rod is provided with a suspension beam connected with the suspension system, and the bottom end of the moving rod is connected with a suspension end for suspending objects. The fixed frame with the above structure, on the one hand, its symmetrical design can better match the two symmetrical swing arms, improve stability, and also simplify the overall device, facilitate disassembly and assembly, and reduce the possibility of failure; on the other hand On the one hand, the suspension end used to suspend the object is directly connected to the movable rod that can be stretched in the vertical direction, and the suspension system directly acts on the suspension beam of the fixed frame to realize the lifting and landing of the suspended object, not only It can make the suspended object more stable and difficult to move in the horizontal direction; at the same time, it can also make the fixed frame rise or fall together with the suspended object, which can better adapt to certain construction sites with specific conditions, for example, When there is an obstacle of a certain height in the circular working area covered by the jib, the fixed frame of the above structure makes the jib crane more flexible, and it is convenient to cross the obstacle to complete the hoisting of high-temperature objects; in addition, the fixed rod is used The connection mode connected with the moving rod can also shorten the height of the fixed frame in the vertical direction, thereby reducing the space required for the jib crane to work.
进一步地,旋转装置可以包括可实现两根固定杆绕竖直方向旋转的滑轨A和轴承,轴承与滑轨A滑动连接,实现沿滑轨A的滑动;两根固定杆的上端分别固定在轴承上。上述结构的旋转装置不仅可以使装置整体更加简化,便于拆装,且降低故障发生的可能性;也可以更好地配合前述固定架的具体结构,实现对高温物体绕竖直方向的旋转轴进行旋转。 Further, the rotating device may include a slide rail A and a bearing capable of rotating the two fixed rods around the vertical direction, and the bearing is slidably connected with the slide rail A to realize sliding along the slide rail A; the upper ends of the two fixed rods are respectively fixed on on the bearing. The rotating device with the above structure can not only simplify the device as a whole, facilitate disassembly and assembly, but also reduce the possibility of failure; it can also better cooperate with the specific structure of the aforementioned fixing frame to realize the rotation of high-temperature objects around the vertical rotation axis. rotate.
优选地,该固定架还可以包括悬吊件,悬吊件连接两根移动杆的底端,悬吊端通过悬吊件与移动杆相连接;所述悬吊端至少为二个,至少二个悬吊端以水平方向上间距可调的方式与所述悬吊件连接。此处,多个悬吊端同时钩吊被吊物体,可以进一步提高被吊物体的稳定性,降低其发生摇晃或震颤可能性。另外,在起重机的实际工作中,出于更好地适应不同被吊物体的考虑,可在固定架上安装悬吊件,多个悬吊端可以水平方向上间距可调的方式与所述悬吊件连接。在铸造、冶炼等相关领域,不同型号、批次的产品其尺寸会发生变化,但是其形状是不变的,相应地被吊物体上悬吊点的位置也会改变。悬吊端在水平方向上间距可调,则只需在产品批次改变时,适应性改动悬吊端在水平方向上间距,即可方便适应对形状相同的多个批次的产品进行吊装。 Preferably, the fixed frame can also include a suspension piece, the suspension piece is connected to the bottom ends of the two moving rods, and the suspension ends are connected to the moving rod through the suspension piece; there are at least two suspension ends, at least two The two suspension ends are connected with the suspension parts in a manner that the spacing in the horizontal direction can be adjusted. Here, multiple suspension ends hook the suspended object at the same time, which can further improve the stability of the suspended object and reduce the possibility of shaking or tremor. In addition, in the actual work of the crane, in order to better adapt to different suspended objects, suspension parts can be installed on the fixed frame, and multiple suspension ends can be connected to the suspension in a horizontally adjustable manner. Hanger connection. In casting, smelting and other related fields, the size of different models and batches of products will change, but their shape will remain unchanged, and the position of the suspension point on the suspended object will also change accordingly. The spacing of the suspension ends in the horizontal direction can be adjusted, and it is only necessary to adapt the spacing of the suspension ends in the horizontal direction when the product batch changes, so as to facilitate the hoisting of multiple batches of products with the same shape.
优选地,电动行车可以包括位于两根旋臂间的平板,平板中部开有圆形通孔;所述滑轨A位于通孔内。采用上述结构的电动行车,一方面其对称式设计可以更好地配合两根对称旋臂及其它部件,提高稳定性;将旋转装置的滑轨A置于通孔内,也可以使装置整体更加简化,便于拆装,且降低故障发生的可能性;另一方面,平板上所开的圆形通孔,可以使高热空气较容易的散逸开而不会被阻挡,令本旋臂式起重机可以更好地适应高温物体的吊装等工作。 Preferably, the electric trolley can include a plate located between two swing arms, a circular through hole is opened in the middle of the plate; the slide rail A is located in the through hole. The electric trolley with the above structure, on the one hand, its symmetrical design can better match the two symmetrical swing arms and other components, and improve the stability; placing the slide rail A of the rotating device in the through hole can also make the whole device more stable. Simplified, easy to disassemble and assemble, and reduce the possibility of failure; on the other hand, the circular through hole on the plate can make the high-heat air escape easily without being blocked, so that the jib crane can Better adapt to work such as hoisting of high-temperature objects.
优选地,两根固定杆之间还可以安有至少一个定位梁,定位梁的中点处可以开设孔,定位梁在平板上的投影通过圆型通孔的圆心;悬吊系统的悬吊绳索穿过孔与悬吊梁连接。这里,悬吊系统的悬吊绳索穿过孔与悬吊梁连接,从而实现对固定架和被吊物体的起降,这可以避免对固定架和被吊物体进行转动时,悬吊绳索缠绕在相关部件上引起的故障;此外,使定位梁在平板上的投影通过圆型通孔的圆心可以使固定杆对称地分置于电动行车上,使被吊物体的重力方向大致位于旋臂式起重机的对称平面上,且与竖直方向的旋转轴相重合,从而提高被吊物体在转动时的稳定性。 Preferably, at least one positioning beam can also be installed between the two fixed rods, a hole can be opened at the midpoint of the positioning beam, and the projection of the positioning beam on the flat plate passes through the center of the circular through hole; the suspension rope of the suspension system Connect to the suspension beam through the hole. Here, the suspension rope of the suspension system passes through the hole and connects with the suspension beam, so as to realize the lifting and landing of the fixed frame and the suspended object, which can avoid the suspension rope from being wound on the fixed frame and the suspended object when rotating the fixed frame and the suspended object. Faults caused by related components; in addition, making the projection of the positioning beam on the flat plate pass through the center of the circular through hole can make the fixed rod symmetrically placed on the electric trolley, so that the gravity direction of the suspended object is roughly in the direction of the jib crane The plane of symmetry coincides with the axis of rotation in the vertical direction, thereby improving the stability of the suspended object during rotation.
优选地,该旋臂式起重机还可以包括驱动旋转轴旋转的电机和PLC(Programmable Logic Controller 可编程逻辑控制器)编程电控系统,所述PLC编程电控系统与电机、旋转装置、电动行车和悬吊系统电连接。通过PLC编程电控系统可实现对高温物体的自动化吊装作业,这样一方面提高了生产效率,另一方面也可以使工作人员远离工作场地,使整个工作过程更加安全。 Preferably, the jib crane can also include a motor that drives the rotary shaft to rotate and a PLC (Programmable Logic Controller) programmed electronic control system. Suspension system electrical connections. The automatic hoisting operation of high-temperature objects can be realized through the PLC programming electronic control system, which improves the production efficiency on the one hand, and keeps the staff away from the work site on the other hand, making the whole work process safer.
优选地,该旋臂式起重机还可以包括支撑臂,支撑臂一端安有滚动轴承,另一端与两根旋臂接近旋转轴的一端固定连接;支撑柱上安有与滚动轴承相配合的滑轨B,支撑臂通过滚动轴承与支撑柱滑动连接。安装支撑臂可提高本旋臂式起重机的最大起重重量,并可以进一步提高旋臂式起重机在旋转时的稳定性。 Preferably, the jib crane may also include a support arm, one end of the support arm is equipped with a rolling bearing, and the other end is fixedly connected to the end of the two jib arms close to the rotating shaft; the support column is equipped with a slide rail B matched with the rolling bearing, The support arm is slidingly connected with the support column through a rolling bearing. Installing the support arm can increase the maximum lifting weight of the jib crane, and can further improve the stability of the jib crane when it rotates.
优选地,两根旋臂均可以采用工字钢,采用工字钢可以在保证旋臂强度的基础上进一步节约装置的成本;同时采用工字钢也可以实现与电动行车较佳的配合,进一步提高装置的稳定性。 Preferably, I-shaped steel can be used for the two swing arms, and the use of I-shaped steel can further save the cost of the device on the basis of ensuring the strength of the swing arm; at the same time, the use of I-shaped steel can also achieve better cooperation with the electric trolley, further Improve device stability.
优选地,在两根旋臂与旋转轴相对的端部还可以设置阻挡部,设置阻挡部可以防止电动行车因意外滑出旋臂。 Preferably, a blocking portion can be provided at the ends of the two swing arms opposite to the rotation shaft, and the blocking portion can prevent the electric vehicle from slipping out of the swing arms by accident.
附图说明 Description of drawings
图1为本发明实施例所述的一种旋臂式起重机的示意图; Fig. 1 is the schematic diagram of a kind of jib crane described in the embodiment of the present invention;
图2为本发明实施例所述的一种旋臂式起重机的主视图; Fig. 2 is a front view of a jib crane described in an embodiment of the present invention;
图3为本发明实施例所述的一种旋臂式起重机的俯视图; Fig. 3 is a top view of a jib crane described in an embodiment of the present invention;
图4为本发明实施例所述的一种旋臂式起重机的示意图; 4 is a schematic diagram of a jib crane described in an embodiment of the present invention;
图5为本发明实施例所述的一种旋臂式起重机的侧视图; Fig. 5 is a side view of a jib crane described in an embodiment of the present invention;
图6为本发明实施例所述的悬吊件的示意图; Fig. 6 is a schematic diagram of the suspension member described in the embodiment of the present invention;
图7为本发明实施例所述的另一种旋臂式起重机的侧视图; Fig. 7 is a side view of another jib crane described in the embodiment of the present invention;
图中,1、支撑柱;11、滑轨B;2、旋转轴;3、旋臂;4、电动行车;41、平板;42、圆形通孔;510、悬吊绳索;6、固定架;61、固定杆;62、移动杆;63、悬吊梁;64、悬吊件;611、定位梁;6110、孔;7、旋转装置;71、滑轨A;8、悬吊端;9、支撑臂;91、滚动轴承。 In the figure, 1. Support column; 11. Slide rail B; 2. Rotary shaft; 3. Rotary arm; 4. Electric trolley; 41. Flat plate; 42. Circular through hole; 510. Suspension rope; 6. Fixing frame ;61, fixed rod; 62, moving rod; 63, suspension beam; 64, suspension piece; 611, positioning beam; 6110, hole; 7, rotating device; 71, slide rail A; 8, suspension end; 9 , Support arm; 91, rolling bearing.
具体实施方式 Detailed ways
下面通过具体的实施例并结合附图对本发明做进一步的详细描述。 The present invention will be described in further detail below through specific embodiments and in conjunction with the accompanying drawings.
下面通过具体的实施例并结合附图对本发明做进一步的详细描述。 The present invention will be described in further detail below through specific embodiments and in conjunction with the accompanying drawings.
图1为本发明提供的一种旋臂式起重机的示意图,如图1-6所示,该旋臂式起重机包括支撑柱1、旋臂3、电动行车4和悬吊系统(附图中未示出);旋臂3与支撑柱1通过旋转轴2旋转连接,旋臂3上滑动连接电动行车4,电动行车4上安有悬吊系统;该旋臂3的个数为两根,两根旋臂构成固定连接的叉头结构,叉头结构位于水平面上;旋臂上开有导轨槽(附图中未示出),电动行车沿旋臂的导轨槽滑动。 Fig. 1 is a schematic diagram of a jib crane provided by the present invention, as shown in Fig. shown); the swing arm 3 is connected with the support column 1 through the rotation shaft 2, and the swing arm 3 is slidably connected to the electric trolley 4, and the electric trolley 4 is equipped with a suspension system; the number of the swing arms 3 is two, two The root swing arm constitutes a fixedly connected fork structure, and the fork structure is located on the horizontal plane; there is a guide rail groove (not shown in the drawings) on the swing arm, and the electric trolley slides along the guide rail groove of the swing arm.
具体地,两根旋臂平行地位于水平面上,其分别与旋转轴2连接的一端为固定连接,平行设置的两根旋臂3之间具有空隙;从而构成叉头结构。电动行车通过安于两根旋臂3上的导轨槽分别与旋臂连接,从而实现沿旋臂方向的滑动。 Specifically, the two swing arms are located parallel to the horizontal plane, one end of which is respectively connected to the rotation shaft 2 is fixedly connected, and there is a gap between the two swing arms 3 arranged in parallel; thereby forming a fork structure. The electric trolley is respectively connected with the swing arms through the guide rail grooves installed on the two swing arms 3, so as to realize sliding along the direction of the swing arms.
本发明提供的旋臂式起重机,通过安于电动行车上的悬吊系统实现对被悬吊物体的起吊;通过电动行车沿旋臂滑动实现对被悬吊物体沿旋臂方向的移动;通过旋臂绕旋转轴转动完成对被悬吊物体的非直线移动。进一步地,因该起重机旋臂的个数为两根,且平行设置的两根旋臂之间具有空隙,在旋臂式起重机对高温物体进行移动、吊装时,高温物体正上方区域会因空气对流而温度最高,而旋臂式起重机所悬吊的高温物体大致位于两根旋臂间,因此,一方面两根旋臂的搭载模式会使悬吊有高温物体的电动行车移动时更加稳定,从而降低高温物体发生旋转和晃动的可能性,另一方面,高热空气可通过两根旋臂之间所具有的空隙较容易的散逸开而不会被旋臂所阻挡;此外,相比于现有技术中的单旋臂起重机,两根旋臂也可以使位于旋臂上的电动行车等电动部件尽可能远离其所起吊的高温物体,从而整体上降低了高温物体对旋臂式起重机各部件的影响,降低了电动部件因温度过高而发生故障的可能性,从而可以降低高温物体对起重机的影响,实现本旋臂式起重机可以更好地适应高温物体的吊装等工作。 The jib crane provided by the present invention realizes the lifting of the suspended object through the suspension system installed on the electric trolley; realizes the movement of the suspended object along the cantilever direction by sliding the electric trolley along the cantilever; The arm rotates around the axis of rotation to complete the non-linear movement of the suspended object. Further, because the number of the jib crane is two, and there is a gap between the two parallel jibs, when the jib crane moves and hoistes the high-temperature object, the area directly above the high-temperature object will be affected by air The temperature is the highest due to convection, and the high-temperature objects suspended by the jib crane are roughly located between the two jibs. Therefore, on the one hand, the loading mode of the two jibs will make the electric vehicle with the high-temperature objects suspended more stable when moving. Thereby reducing the possibility of rotation and shaking of high-temperature objects. On the other hand, high-heat air can easily escape through the gap between the two spiral arms without being blocked by the spiral arms; in addition, compared with the existing In the state-of-the-art single jib crane, the two jibs can also keep electric components such as electric cranes on the jib as far away from the high-temperature objects as possible, thereby reducing the impact of high-temperature objects on the components of the jib crane as a whole. It reduces the possibility of failure of electric components due to high temperature, thereby reducing the impact of high-temperature objects on the crane, and realizing that the jib crane can better adapt to the hoisting of high-temperature objects.
优选的,如图5、7所示,该旋臂式起重机,还可以包括安于电动行车4上并在移动过程中保持物体稳定的固定架6。在铸造、冶炼等重工业领域,起重机在移动高温铸件时,高温铸件容易发生旋转和晃动,导致附着在铸件上的一些高温碎屑被甩出,这不仅会威胁到附近工作人员的人身安全,也可能引起火灾,而安于电动行车上的固定架可以在移动过程中较佳地保持被吊物体稳定,从而可以更安全地实现对高温物体的吊装等工作。 Preferably, as shown in Figures 5 and 7, the jib crane may also include a fixed frame 6 that is mounted on the electric trolley 4 and keeps the object stable during the moving process. In heavy industry fields such as foundry and smelting, when a crane moves high-temperature castings, the high-temperature castings are prone to rotation and shaking, causing some high-temperature debris attached to the castings to be thrown out, which will not only threaten the personal safety of nearby workers, but also It may cause a fire, but the fixed frame installed on the electric vehicle can better keep the suspended object stable during the movement, so that the hoisting of high-temperature objects can be realized more safely.
优选的,如图3所示,该旋臂式起重机,还可以包括安于电动行车4上的旋转装置7,该旋转装置7与固定架6固定连接。在铸造、冶炼等相关领域,有时会因高温物体的尺寸、形状受施工场地的条件限制或者其它方面的原因,人们希望被吊物体以特定的方式置于某位置,这时就需要将高温物体绕竖直方向的旋转轴进行某个角度的旋转,而由于高温物体自身的特性,即便对于一些较轻的高温物体,工作人员也无法在其落地后直接搬动旋转。因此,通过安于电动行车上的旋转装置,可以方便地实现对高温物体绕竖直方向的旋转轴进行旋转,从而满足人们对高温物体进行进一步状态操控的要求。令旋转装置与固定架固定连接,使固定架随同高温物体同时旋转,可以在旋转过程中随时稳定高温物体,从而使整个工作过程更安全。 Preferably, as shown in FIG. 3 , the jib crane may further include a rotating device 7 installed on the electric trolley 4 , and the rotating device 7 is fixedly connected to the fixed frame 6 . In casting, smelting and other related fields, sometimes because the size and shape of the high-temperature object are limited by the conditions of the construction site or other reasons, people want the suspended object to be placed in a certain position in a specific way. At this time, it is necessary to place the high-temperature object Rotate at a certain angle around the vertical rotation axis, and due to the characteristics of high-temperature objects, even for some lighter high-temperature objects, the staff cannot directly move and rotate them after they fall to the ground. Therefore, the rotating device installed on the electric vehicle can conveniently realize the rotation of the high-temperature object around the vertical rotation axis, thereby satisfying people's requirements for further state manipulation of the high-temperature object. The rotating device is fixedly connected with the fixed frame, so that the fixed frame rotates with the high-temperature object at the same time, and the high-temperature object can be stabilized at any time during the rotation process, so that the entire working process is safer.
优选地,如图1、2、4、5所示,固定架6可以采用下述方式实现:固定架6包括两根竖直安置的固定杆61和移动杆62;两根固定杆61的上端分别与旋转装置7固定连接;两根移动杆62分别套结于两根固定杆61内;两根移动杆62的下端设有与所述悬吊系统相连接的悬吊梁63,移动杆62的底端连接用于悬吊物体的悬吊端8。采用上述结构的固定架,一方面其对称式设计可以更好地配合两根对称旋臂,提高稳定性,也可以使装置整体更加简化,便于拆装,且降低故障发生的可能性;另一方面,将用于悬吊物体的悬吊端直接与可在竖直方向上伸缩的移动杆上,而悬吊系统直接作用于固定架的悬吊梁,实现对被吊物体的起降,不仅可以使被吊物体更加稳固,难于发生水平方向上的移动;另一方面,也可以使固定架可随同被吊物体同时上升或下降,这可以更好地适应某些具有特定条件限制施工场地,例如,在旋臂所覆盖的圆形工作区域内具有一定高度的阻挡物时,上述结构的固定架使旋臂式起重机更加灵活,方便地越过阻挡物完成对高温物体的吊装等工作;此外采用固定杆与移动杆相套结的连接方式,也可以缩短竖直方向上本固定架的高度,从而减小本旋臂式起重机工作所需的空间。 Preferably, as shown in Figures 1, 2, 4, and 5, the fixed frame 6 can be realized in the following manner: the fixed frame 6 includes two vertically arranged fixed rods 61 and a moving rod 62; the upper ends of the two fixed rods 61 They are respectively fixedly connected with the rotating device 7; the two moving rods 62 are respectively sleeved in the two fixed rods 61; the lower ends of the two moving rods 62 are provided with a suspension beam 63 connected with the suspension system, and the moving rods 62 The bottom end is connected to the suspension end 8 for suspending objects. The fixed frame with the above structure, on the one hand, its symmetrical design can better match the two symmetrical swing arms, improve stability, and also simplify the overall device, facilitate disassembly and assembly, and reduce the possibility of failure; on the other hand On the one hand, the suspension end used to suspend the object is directly connected to the movable rod that can be stretched in the vertical direction, and the suspension system directly acts on the suspension beam of the fixed frame to realize the lifting and landing of the suspended object, not only It can make the suspended object more stable and difficult to move in the horizontal direction; on the other hand, it can also make the fixed frame rise or fall together with the suspended object, which can better adapt to certain construction sites with specific conditions. For example, when there is an obstacle of a certain height in the circular working area covered by the jib, the fixed frame of the above structure makes the jib crane more flexible, and it is convenient to cross the obstacle to complete the hoisting of high-temperature objects; The joint connection mode of the fixed rod and the moving rod can also shorten the height of the fixed frame in the vertical direction, thereby reducing the space required for the work of the jib crane.
当然,固定架也可以采用任意其它可选的实现方式,例如,作为一个可选的实施方式,固定架也可以是4根竖直安装在电动行车四角的刚性固定杆,或者两面/三面对称安装在电动行车上的挡板。此处需注意的是,该固定架的具体结构及形状是需要根据旋臂式起重机的工作对象的形状和结构来具体确定的,对于不同形状的被吊物体,本领域技术人员可相应配备不同形状、结构以及连接方式的固定架,来更好地在旋转和移动高温物体的过程中保持被吊物体稳定。 Of course, the fixing frame can also adopt any other optional implementation methods. For example, as an optional embodiment, the fixing frame can also be four rigid fixing rods installed vertically at the four corners of the electric vehicle, or symmetrically installed on two or three sides The baffle on the electric bicycle. It should be noted here that the specific structure and shape of the fixing frame need to be specifically determined according to the shape and structure of the working object of the jib crane. For objects of different shapes, those skilled in the art can equip different The shape, structure and connection method of the fixed frame can better keep the suspended object stable during the process of rotating and moving the high-temperature object.
优选地,如图3所示,旋转装置可以采用下述方式实现:旋转装置7包括可实现两根固定杆61绕竖直方向旋转的滑轨A71和轴承(附图中未示出),轴承与滑轨A71滑动连接,实现沿滑轨A的滑动;两根固定杆61的上端分别固定在轴承上。上述结构的旋转装置不仅可以使装置整体更加简化,便于拆装,且降低故障发生的可能性;也可以更好地配合前述固定架6的具体结构,实现对高温物体绕竖直方向的旋转轴进行旋转。 Preferably, as shown in Figure 3, the rotating device can be implemented in the following manner: the rotating device 7 includes a slide rail A71 and a bearing (not shown in the drawings) that can realize the rotation of the two fixed rods 61 around the vertical direction, and the bearing Slidingly connected with the slide rail A71 to realize sliding along the slide rail A; the upper ends of the two fixing rods 61 are respectively fixed on the bearings. The rotating device with the above-mentioned structure can not only simplify the whole device, facilitate disassembly and assembly, but also reduce the possibility of failure; it can also better cooperate with the specific structure of the aforementioned fixing frame 6 to realize the rotation of high-temperature objects around the vertical axis. to rotate.
当然,旋转装置也可以采用任意其它可选的实现方式,类似固定架的选择依据,该旋转装置的具体结构及安装方式也是需要根据固定架的形状和结构来进一步具体确定的,对于不同的固定架,本领域技术人员可相应配备不同形状、结构以及连接方式的旋转装置,来更好地在旋转和移动高温物体的过程中保持被吊物体稳定。 Of course, the rotating device can also be implemented in any other optional way. Similar to the selection basis of the fixing frame, the specific structure and installation method of the rotating device also need to be further specifically determined according to the shape and structure of the fixing frame. For different fixing Those skilled in the art can correspondingly equip rotating devices with different shapes, structures and connection methods to better keep the suspended objects stable during the process of rotating and moving high-temperature objects.
另外,前述固定架所采用的具体实现方式及固定杆与旋转装置的具体连接方式,同样也是可以采用任意其它可选的实现方式来实现的,例如,作为一个可选的实施方式,固定架可以直接以刚性杆实现:两根刚性杆的底端通过悬吊梁连接,两根刚性杆的上部设有沿杆方向的齿条,两根刚性杆分别与轴承通过齿轮连接。 In addition, the specific implementation method adopted by the above-mentioned fixed frame and the specific connection method between the fixed rod and the rotating device can also be realized by using any other optional implementation methods. For example, as an optional embodiment, the fixed frame can be Realize directly with rigid rods: the bottom ends of the two rigid rods are connected by suspension beams, the upper parts of the two rigid rods are provided with racks along the direction of the rods, and the two rigid rods are respectively connected to the bearings through gears.
优选地,如图1、2、4-6所示,该固定架6还可以包括悬吊件64,悬吊件64连接两根移动杆62的底端,悬吊端8通过悬吊件64与移动杆62相连接;所述悬吊端8至少为二个,至少二个悬吊端8以水平方向上间距可调的方式与所述悬吊件64连接。此处,至少二个悬吊端可以采用任意可选的实现方式达到与悬吊件在水平方向上间距可调的连接。作为一个可选的实施方式,悬吊端可采用下述实现方式完成此连接:如图6所示,在悬吊件上开有水平方向的通槽,悬吊端可通过螺栓固定于通槽任意位置。 Preferably, as shown in Figures 1, 2, 4-6, the fixed frame 6 can also include a suspension 64, the suspension 64 is connected to the bottom ends of the two moving rods 62, and the suspension end 8 passes through the suspension 64 It is connected with the moving rod 62 ; there are at least two suspension ends 8 , and at least two suspension ends 8 are connected to the suspension member 64 in a manner that the spacing in the horizontal direction can be adjusted. Here, the at least two suspension ends can adopt any optional implementation manner to achieve the connection with the suspension member with adjustable spacing in the horizontal direction. As an optional implementation, the suspension end can be connected in the following manner: as shown in Figure 6, a horizontal through groove is opened on the suspension part, and the suspension end can be fixed to the through groove by bolts any position.
此处,多个悬吊端同时钩吊被吊物体,可以进一步提高被吊物体的稳定性,降低其发生摇晃或震颤可能性。另外,在起重机的实际工作中,出于更好地适应不同被吊物体的考虑,可在固定架上安装悬吊件,多个悬吊端可以水平方向上间距可调的方式与所述悬吊件连接。在铸造、冶炼等相关领域,不同型号、批次的产品其尺寸会发生变化,但是其形状是不变的,相应地被吊物体上悬吊点位置也会改变。悬吊端在水平方向上间距可调,则只需在产品批次改变时,适应性改动悬吊端在水平方向上间距,即可方便适应对形状相同的多个批次的产品进行吊装。 Here, multiple suspension ends hook the suspended object at the same time, which can further improve the stability of the suspended object and reduce the possibility of shaking or tremor. In addition, in the actual work of the crane, in order to better adapt to different suspended objects, suspension parts can be installed on the fixed frame, and multiple suspension ends can be connected to the suspension in a horizontally adjustable manner. Hanger connection. In casting, smelting and other related fields, the size of different models and batches of products will change, but their shape will remain unchanged, and the position of the suspension point on the suspended object will also change accordingly. The spacing of the suspension ends in the horizontal direction can be adjusted, and it is only necessary to adapt the spacing of the suspension ends in the horizontal direction when the product batch changes, so as to facilitate the hoisting of multiple batches of products with the same shape.
当然,悬吊端可以以任意其它可选的实现方式来实现,例如,悬吊端也可以直接安装在移动杆的底端,或者,可以直接采用“L”型的移动杆,以移动杆底端水平部分作为悬吊物体的悬吊端等等;另外,悬吊端的形状也可以是任意的,例如,悬吊端可以使“L”型,、“J”型或者“U”型等等,悬吊端的具体形状需要根据被吊物体的形状和被吊物体可供悬吊的悬吊点来确定,以便更好地在旋转和移动高温物体的过程中保持被吊物体稳定。 Of course, the suspension end can be realized in any other optional manner, for example, the suspension end can also be directly installed on the bottom end of the moving rod, or an "L"-shaped moving rod can be directly used to move the bottom of the rod The horizontal part of the end is used as the suspension end of the suspended object, etc.; in addition, the shape of the suspension end can also be arbitrary, for example, the suspension end can be "L" type, "J" type or "U" type, etc. , The specific shape of the suspension end needs to be determined according to the shape of the suspended object and the suspension point where the suspended object can be suspended, so as to better keep the suspended object stable during the process of rotating and moving the high-temperature object.
此外,悬吊端也可以采用传统的方式,直接连于悬吊系统的悬吊绳索,此时,固定架可以直接固连在电动行车上,其具体的设置方式仍旧需要根据实际作业情况来确定。 In addition, the suspension end can also be directly connected to the suspension rope of the suspension system in the traditional way. At this time, the fixed frame can be directly connected to the electric vehicle. The specific setting method still needs to be determined according to the actual operation situation. .
本旋臂式起重机的电动行车可以以任意可选的实现方式来实现,优选地,如图1、3、4所示,电动行车4可以采用下述方式实现:电动行车4可以包括位于两根旋臂3间的平板41,平板41中部开有圆形通孔42;所述滑轨A71位于通孔42内。采用上述结构的电动行车,一方面其对称式设计可以更好地配合两根对称旋臂及其它部件,提高稳定性;将旋转装置的滑轨A置于通孔内,也可以使装置整体更加简化,便于拆装,且降低故障发生的可能性;另一方面,平板上所开的圆形通孔,可以使高热空气较容易的散逸开而不会被阻挡,令本旋臂式起重机可以更好地适应高温物体的吊装等工作。 The electric trolley of the jib crane can be realized in any optional manner, preferably, as shown in Figures 1, 3 and 4, the electric trolley 4 can be realized in the following manner: the electric trolley 4 can include two The plate 41 between the swing arms 3 has a circular through hole 42 in the middle of the plate 41 ; the slide rail A71 is located in the through hole 42 . The electric trolley with the above structure, on the one hand, its symmetrical design can better match the two symmetrical swing arms and other components, and improve the stability; placing the slide rail A of the rotating device in the through hole can also make the whole device more stable. Simplified, easy to disassemble and assemble, and reduce the possibility of failure; on the other hand, the circular through hole on the plate can make the high-heat air escape easily without being blocked, so that the jib crane can Better adapt to work such as hoisting of high-temperature objects.
优选地,如图1-4所示,本旋臂式起重机的两根固定杆6之间还可以安有至少一个定位梁611,定位梁611的中点处可以开设孔6110,定位梁611在平板41上的投影通过圆型通孔42的圆心;悬吊系统的悬吊绳索510穿过孔6110与悬吊梁63连接。这里,悬吊系统的悬吊绳索穿过孔与悬吊梁连接,从而实现对固定架和被吊物体的起降,这可以避免对固定架和被吊物体进行转动时,悬吊绳索缠绕在相关部件上引起的故障;此外,使定位梁在平板上的投影通过圆型通孔的圆心可以使固定杆对称地分置于电动行车上,使被吊物体的重力方向大致位于旋臂式起重机的对称平面上,且与竖直方向的旋转轴相重合,从而提高被吊物体在转动时的稳定性。 Preferably, as shown in Figures 1-4, at least one positioning beam 611 can also be installed between the two fixed rods 6 of the jib crane, and a hole 6110 can be opened at the midpoint of the positioning beam 611, and the positioning beam 611 can be positioned at The projection on the plate 41 passes through the center of the circular through hole 42; the suspension rope 510 of the suspension system passes through the hole 6110 and is connected with the suspension beam 63. Here, the suspension rope of the suspension system passes through the hole and connects with the suspension beam, so as to realize the lifting and landing of the fixed frame and the suspended object, which can avoid the suspension rope from being wound on the fixed frame and the suspended object when rotating the fixed frame and the suspended object. Faults caused by related components; in addition, making the projection of the positioning beam on the flat plate pass through the center of the circular through hole can make the fixed rod symmetrically placed on the electric trolley, so that the gravity direction of the suspended object is roughly in the direction of the jib crane The plane of symmetry coincides with the axis of rotation in the vertical direction, thereby improving the stability of the suspended object during rotation.
具体地,悬吊系统可以选用钢丝绳型电动葫芦和环链型电动葫芦,相应地,悬吊绳索可以为钢缆或环链式链条。当然,悬吊系统和悬吊绳索均是可以任意选取的,具体实现方式需要根据实际工作需要来确定。 Specifically, the suspension system can be a wire rope type electric hoist or a chain type electric hoist, and correspondingly, the suspension rope can be a steel cable or a chain type chain. Of course, both the suspension system and the suspension rope can be selected arbitrarily, and the specific implementation method needs to be determined according to actual work needs.
优选地,本旋臂式起重机还可以包括驱动旋转轴旋转的电机(附图中未示出)和PLC编程电控系统(附图中未示出),该PLC编程电控系统与电机、旋转装置7、电动行车4和悬吊系统电连接。通过PLC编程电控系统可实现对高温物体的自动化吊装作业,这样一方面提高了生产效率,另一方面也可以使工作人员远离工作场地,使整个工作过程更加安全。 Preferably, the jib crane can also include a motor (not shown in the drawings) that drives the rotating shaft to rotate and a PLC programming electric control system (not shown in the drawings), the PLC programming electric control system is connected with the motor, the rotating The device 7, the electric driving vehicle 4 are electrically connected with the suspension system. The automatic hoisting operation of high-temperature objects can be realized through the PLC programming electronic control system, which improves the production efficiency on the one hand, and keeps the staff away from the work site on the other hand, making the whole work process safer.
作为本旋臂式起重机在某锻造车间的一个应用实例,首先铸件室的高温炉门向PLC系统发出一个开门信号,炉门开启,高温铸件随推台缓缓驶出铸件室,与此同时根据预先编设于PLC系统内的程序,起重机自动调整旋臂及旋转装置,旋臂旋转至预定位置并自动减速,悬吊系统放下悬吊绳索,移动杆及悬吊端缓缓下降到位,同时推台行驶至预定位置,恰使得高温铸件上的横杆穿入位于移动杆上的两个悬吊端,悬吊系统提升悬吊绳索,从而带动移动杆以及悬吊端的高温铸件提升至一定高度,与此同时,旋臂旋转至另一位置并放下高位铸件,将高温铸件浸入降温水池中进行冷却,待一定时间后再将铸件移出并置于预定位置。整个作业过程,工作人员可以实现对高温工作区的远程或预设操控,方便安全。此处需注意的是,本旋臂式起重机可以采用PLC编成自动控制及手动控制两种控制方式,从而更方便对被吊物体进行移动及吊装等作业。 As an application example of the jib crane in a forging workshop, firstly, the high-temperature furnace door of the casting room sends a door-opening signal to the PLC system, the furnace door opens, and the high-temperature castings are slowly driven out of the casting room with the push table. The program pre-programmed in the PLC system, the crane automatically adjusts the jib and the rotating device, the jib rotates to the predetermined position and automatically decelerates, the suspension system puts down the suspension rope, the moving rod and the suspension end are slowly lowered in place, and push When the table travels to the predetermined position, the cross bar on the high-temperature casting penetrates into the two suspension ends on the moving rod, and the suspension system lifts the suspension rope, thereby driving the high-temperature casting on the moving rod and the suspension end to a certain height. At the same time, the arm rotates to another position and puts down the high-position casting, immerses the high-temperature casting in the cooling water pool for cooling, and after a certain period of time, the casting is removed and placed in a predetermined position. During the whole operation process, the staff can realize the remote or preset control of the high temperature working area, which is convenient and safe. It should be noted here that the jib crane can be programmed into two control modes: automatic control and manual control by PLC, so that it is more convenient to move and hoist the objects to be hoisted.
优选地,如图7所示,作为本发明另一可选的实施例,该旋臂式起重机还可以包括支撑臂9,支撑臂9一端安有滚动轴承91,另一端与两根旋臂3接近旋转轴2的一端固定连接;支撑柱1上安有与滚动轴承91相配合的滑轨B11,支撑臂9通过滚动轴承91与支撑柱1滑动连接。安装支撑臂可提高本旋臂式起重机的最大起重重量,并可以进一步提高旋臂式起重机在旋转时的稳定性。 Preferably, as shown in Figure 7, as another optional embodiment of the present invention, the jib crane may also include a support arm 9, one end of the support arm 9 is equipped with a rolling bearing 91, and the other end is close to the two jibs 3 One end of the rotating shaft 2 is fixedly connected; the support column 1 is equipped with a slide rail B11 matched with the rolling bearing 91 , and the support arm 9 is slidably connected with the support column 1 through the rolling bearing 91 . Installing the support arm can increase the maximum lifting weight of the jib crane, and can further improve the stability of the jib crane when it rotates.
优选地,如图1、4所示,本旋臂式起重机的两根旋臂均可以采用工字钢,采用工字钢可以在保证旋臂强度的基础上进一步节约装置的成本;同时采用工字钢也可以实现与电动行车较佳的配合,进一步提高装置的稳定性。当然,旋臂以任意可选的其它实现方式来实现也都是可以的。 Preferably, as shown in Figures 1 and 4, the two jibs of the jib crane can use I-beams, and the use of I-beams can further save the cost of the device on the basis of ensuring the strength of the jib; The cross-section steel can also achieve better cooperation with the electric vehicle, further improving the stability of the device. Of course, it is also possible to implement the swivel arm in any other optional implementation manner.
在旋臂上实际安装电动行车时,具体可采用如下安装方式:在工字钢旋臂的下翼板上设置水平的滑轨,在电动行车上对称地安装两组分别连接两根旋臂的滑轨的滚轮组,滚轮轴与在工字钢旋臂的下翼板采用嵌入式配合方式,使电动行车上的平板大致位于水平面上,并且平板上的圆形通孔大致处于两根旋臂的中间位置,如图2所示。当然,电动行车的安装方式也是可以任意选择的,例如,电动行车也可以安于工字钢旋臂的上翼板上等等。 When the electric crane is actually installed on the swing arm, the following installation method can be adopted: set a horizontal slide rail on the lower wing of the I-shaped steel swing arm, and install two sets of rails on the electric crane symmetrically connected to the two swing arms respectively. The roller group of the slide rail, the roller shaft and the lower wing plate of the I-shaped steel swing arm adopt an embedded fit method, so that the flat plate on the electric vehicle is roughly located on the horizontal plane, and the circular through hole on the flat plate is roughly in the position of the two swing arms. The middle position, as shown in Figure 2. Certainly, the installation mode of electric trolley also can be selected arbitrarily, for example, electric trolley also can be located on the upper wing plate of I-beam swing arm or the like.
优选地,在两根旋臂与旋转轴相对的端部还可以设置阻挡部,设置阻挡部可以防止电动行车因意外滑出旋臂,从而进一步提高装置的安全性。 Preferably, a blocking portion can be provided at the ends of the two swing arms opposite to the rotation shaft, and the setting of the blocking portion can prevent the electric vehicle from slipping out of the swing arms by accident, thereby further improving the safety of the device.
此外,在两根固定杆上还可以进一步安装隔热板,隔热板采用耐高温板材,水平的固定在固定杆上。安装隔热板可以进一步降低高温物体的热辐射对本起重机各个部件的影响。同时,各电动部件间的连接电缆外部可设置外隔热隔湿保护层;相关部件的电动机外部可以设置隔热隔湿材料;悬吊端采用耐高温耐湿的304不锈钢制作;旋臂式起重机整体表面喷涂耐温耐湿漆,通过上述优选方式可以进一步使旋臂式起重机更好地适应高温高湿度的复杂工作环境。 In addition, heat insulation boards can be further installed on the two fixing rods, and the heat insulation boards are made of high-temperature-resistant plates, which are horizontally fixed on the fixing rods. Installing the heat shield can further reduce the impact of heat radiation from high-temperature objects on the various components of the crane. At the same time, the external heat and moisture insulation protection layer can be installed on the outside of the connecting cables between the various electric components; the heat and moisture insulation material can be installed on the outside of the motor of the relevant components; the suspension end is made of high temperature and humidity resistant 304 stainless steel; the jib crane as a whole The surface is sprayed with temperature-resistant and moisture-resistant paint, and the above-mentioned preferred method can further make the jib crane better adapt to the complex working environment of high temperature and high humidity.
此处需强调的是,本旋臂式起重机作业对象并非只针对高温物体,其同样可以较佳地完成一般货物的手动/自动化吊装任务,相应地,也可以针对具体的吊装任务及吊装物体的具体形状对本旋臂式起重机的相关部件进行适应性变动,而这并不影响本旋臂式起重机所能实现的对物体进行非直线移动、吊装工作时更稳定、更安全;对所起吊的物体可进行状态控制等特性。 It should be emphasized here that the operating object of this jib crane is not only for high-temperature objects, it can also better complete the manual/automatic lifting tasks of general cargo, and correspondingly, it can also be aimed at specific lifting tasks and hoisting objects. The specific shape makes adaptive changes to the relevant parts of the jib crane, but this does not affect the non-linear movement of the object that the jib crane can achieve, and the hoisting work is more stable and safer; Features such as state control are available.
以上所述,为本发明的较佳实施案例,并非对本发明作任何限制;并且,在不冲突的情况下,本发明中的各实施例及实施例中的各个特征可以相互组合。凡是根据本发明技术实质对以上实施例所作的任何简单的修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。 The above descriptions are preferred implementation cases of the present invention, and do not limit the present invention in any way; and, in the case of no conflict, each embodiment and each feature in the embodiment of the present invention can be combined with each other. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
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| CN107244617B (en) * | 2017-08-02 | 2018-07-27 | 合肥科地尔农业技术开发有限公司 | A kind of large-scale tree boom hoisting |
| CN109516380A (en) * | 2018-11-27 | 2019-03-26 | 湖南顶立科技有限公司 | A kind of jacking system |
| CN111675113A (en) * | 2020-06-20 | 2020-09-18 | 山东临工工程机械有限公司 | Loader rocker arm pin shaft lifting device |
| CN112173991B (en) * | 2020-10-15 | 2022-12-20 | 铜仁职业技术学院 | Quick lifting means of instrument is used in civil engineering road and bridge construction |
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