CN103895219A - Conical roller for making Fresnel lens - Google Patents
Conical roller for making Fresnel lens Download PDFInfo
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- CN103895219A CN103895219A CN201410170440.1A CN201410170440A CN103895219A CN 103895219 A CN103895219 A CN 103895219A CN 201410170440 A CN201410170440 A CN 201410170440A CN 103895219 A CN103895219 A CN 103895219A
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- roller body
- fixed shaft
- roller
- fresnel lenses
- fresnel lens
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Abstract
The invention relates to a conical roller for making a Fresnel lens. The conical roller comprises a left fixed shaft (1), a roller body (2) and a right fixed shaft (3) which are sequentially fixedly connected, wherein the roller body (2) is formed by overlapping a plurality of ring microstructures (4) diameters of which are sequentially reduced from left to right, the ring microstructures (4) are annular beads arranged on the side surface of the roller body (2), a molded line of the surface of the roller body, cut by a section passing through an axial line of the roller body (2) is matched with that obtained by cutting the Fresnel lens by a plane formed by directionally extending the radius of the Fresnel lens along a direction of the axial line; locating holes (5) are formed in the end faces of the outer sides of the left fixed shaft (1) and the right fixed shaft (3). The conical roller has the advantages of simple structure and good rolling and forming effect; the obtained Fresnel lens is of an integrated structure without a splicing trace, and is good in optical performance; the diameter of the Fresnel lens is not limited by a machine tool, and the demand on large size of a projection screen and solar condensing is met.
Description
Technical field
The present invention relates to a kind of lens fabrication process technical field for projection screen, Salar light-gathering, especially for the taper roller of making Fresnel Lenses.
Background technology
Fresnel Lenses (fvesnel lens) is with inventor's Fresnel legal person naming, formed by some donuts, due to application difference, can converge light in the center of circle, also the Fresnel Lenses into line (face) can be converged, and focal length can be designed arbitrarily.
Generally speaking, rear projection screen is that the image in projector is launched, enter spectators' eyes through display screen, on market, be take large scale, high image quality and frivolous as its feature, so need in design to consider brightness, the increase picture contrast of viewing angle and solve the problems such as anamorphose, wherein, the main function of Fresnel Lenses is the ray-collecting at the Vernonia parishii Hook. F. angle that projector is launched, originally the light of dispersing can be concentrated in spectators' visual angle, to reach the object that increases brightness of image.
Because Fresnel Lenses is a kind of optical articles, be all to adopt diamond cutter to carve by three special axle Fresnel Lenses mold machine tools conventionally, then produce product by processes such as UV photocuring, cast, mold pressing, injection mouldings.Can only accomplish 2m because the processing diameter of ultraprecise diamond lathe is at present domestic, only have in the world Japanese Toshiba can accomplish 3.4m.Superhuge large scale Fresnel Lenses is limited to basic industries weakness, cannot realize production, also someone adopts the method for splicing, but piece has a strong impact on the optical property of lens, particularly in field of video displaying, the Fresnel Lenses pitch of its use reaches 25 μ m, can not have splicing vestige to occur completely.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, provide a kind of simple in structure and roll forming effective for making the taper roller of Fresnel Lenses, the Fresnel Lenses obtaining is overall structure, do not splice vestige, good in optical property, the diameter of Fresnel Lenses is not limited by lathe, meets the large scale demand of projection screen, Salar light-gathering.
Object of the present invention is achieved through the following technical solutions: for making the taper roller of Fresnel Lenses, it comprises the left fixed shaft being fixedly connected sequentially, roller body and right fixed shaft, stacked the forming of endless belt micro-structural that roller body is successively decreased from left to right successively by multiple diameters, roller body is take the small end of taper roller as the center of circle, the axial length of taper roller is radius, roll extrusion on the transparent panel that scribbles UV light binding, the transparent panel that the extruding of endless belt micro-structural on roller body scribbles UV light binding obtains the concentric circular type serration groove structure of Fresnel Lenses, endless belt micro-structural is the circular fin that is arranged at roller body side, crossing the surperficial molded line of the roller body that the tangent plane of roller body axis intercepts and the molded line that Fresnel Lenses is intercepted along the two-way plane extending to form of direction paralleling to the axis by its radius matches, on the outside end face of described left fixed shaft and right fixed shaft, be respectively arranged with locating hole.
Described endless belt micro-structural is all by the gyration machining of main shaft and the workbench of ultraprecise cylinder lathe.
Described roller body is that non-ferrous metal is made.
On the surface of described roller body, be coated with one deck non-ferrous metal.
The present invention has the following advantages:
1, stacked the forming of endless belt micro-structural that roller body is successively decreased from left to right successively by multiple diameters, endless belt micro-structural is the circular fin that is arranged at roller body side, cross the surperficial molded line of the roller body that the tangent plane of roller body axis intercepts and the molded line that Fresnel Lenses is intercepted along the two-way plane extending to form of direction paralleling to the axis by its radius and match, it is simple in structure.
2, by taper roller gained to Fresnel Lenses be overall structure, do not splice vestige, good in optical property, the diameter of Fresnel Lenses is not limited by lathe, meet the large scale demand of projection screen, Salar light-gathering, Fresnel Lenses can be produced in batch, shortened the Fresnel Lenses production cycle, significantly reduced production cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of taper roller;
Fig. 2 is A place structure for amplifying schematic diagram in Fig. 1;
Fig. 3 is the structural representation of taper roller roll extrusion on the transparent panel that scribbles UV light binding;
In figure: 1-left fixed shaft, 2-roller body, 3-right fixed shaft, 4-endless belt micro-structural, 5-locating hole.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described, but protection scope of the present invention is not limited to the following stated.
[embodiment 1]:
As depicted in figs. 1 and 2, for making the taper roller of Fresnel Lenses, it comprises the left fixed shaft 1 being fixedly connected sequentially, roller body 2 and right fixed shaft 3, roller body 2 is made for non-ferrous metal, the endless belt micro-structural 4 that roller body 2 is successively decreased from left to right successively by multiple diameters is laminated, roller body 2 is take the small end of taper roller as the center of circle, the axial length of taper roller is radius, roll extrusion on the transparent panel that scribbles UV light binding, the transparent panel that 4 extruding of endless belt micro-structural on roller body 2 scribble UV light binding obtains the concentric circular type serration groove structure of Fresnel Lenses, endless belt micro-structural 4 is for being arranged at the circular fin of roller body 2 sides, crossing the surperficial molded line of the roller body 2 that the tangent plane of roller body 2 axis intercepts and the molded line that Fresnel Lenses is intercepted along the two-way plane extending to form of direction paralleling to the axis by its radius matches, on described left fixed shaft 1 and the outside end face of right fixed shaft 3, be respectively arranged with locating hole 5.
Described endless belt micro-structural 4 is all by the gyration machining of main shaft and the workbench of ultraprecise cylinder lathe.
[embodiment 2]:
As depicted in figs. 1 and 2, for making the taper roller of Fresnel Lenses, it comprises the left fixed shaft 1 being fixedly connected sequentially, roller body 2 and right fixed shaft 3, on the surface of roller body 2, be coated with one deck non-ferrous metal, reduce the material cost of roller body 2, the endless belt micro-structural 4 that roller body 2 is successively decreased from left to right successively by multiple diameters is laminated, roller body 2 is take the small end of taper roller as the center of circle, the axial length of taper roller is radius, roll extrusion on the transparent panel that scribbles UV light binding, the transparent panel that 4 extruding of endless belt micro-structural on roller body 2 scribble UV light binding obtains the concentric circular type serration groove structure of Fresnel Lenses, endless belt micro-structural 4 is for being arranged at the circular fin of roller body 2 sides, crossing the surperficial molded line of the roller body 2 that the tangent plane of roller body 2 axis intercepts and the molded line that Fresnel Lenses is intercepted along the two-way plane extending to form of direction paralleling to the axis by its radius matches, on described left fixed shaft 1 and the outside end face of right fixed shaft 3, be respectively arranged with locating hole 5.
Described endless belt micro-structural 4 is all by the gyration machining of main shaft and the workbench of ultraprecise cylinder lathe.
The course of work of the present invention is as follows: as shown in Figure 3, on transparent panel, evenly coating a layer thickness scope is the UV light binding of 50~100 μ m, take the small end of taper roller as the center of circle, described small end is residing one end of endless belt micro-structural 4 of diameter minimum, it is right-hand member, the axial length of taper roller is radius, and on the transparent panel that scribbles UV light binding, Fresnel Lenses idiosome is made in roll extrusion; Fresnel Lenses plate after moulding is positioned under ultraviolet environment and accelerates to solidify; Need to cut Fresnel Lenses according to design, obtain finished product.
Claims (4)
1. for making the taper roller of Fresnel Lenses, it is characterized in that: it comprises the left fixed shaft (1) being fixedly connected sequentially, roller body (2) and right fixed shaft (3), the endless belt micro-structural (4) that roller body (2) is successively decreased from left to right successively by multiple diameters is laminated, endless belt micro-structural (4) is for being arranged at the circular fin of roller body (2) side, crossing the surperficial molded line of the roller body (2) that the tangent plane of roller body (2) axis intercepts and the molded line that Fresnel Lenses is intercepted along the two-way plane extending to form of direction paralleling to the axis by its radius matches, on described left fixed shaft (1) and the outside end face of right fixed shaft (3), be respectively arranged with locating hole (5).
2. according to claim 1 for making the taper roller of Fresnel Lenses, it is characterized in that: described endless belt micro-structural (4) is all by the gyration machining of main shaft and the workbench of ultraprecise cylinder lathe.
3. according to claim 1 for making the taper roller of Fresnel Lenses, it is characterized in that: described roller body (2) is made for non-ferrous metal.
4. according to claim 1 for making the taper roller of Fresnel Lenses, it is characterized in that: on the surface of described roller body (2), be coated with one deck non-ferrous metal.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410170440.1A CN103895219B (en) | 2014-04-25 | 2014-04-25 | For making the taper roller of Fresnel Lenses |
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CN201410170440.1A CN103895219B (en) | 2014-04-25 | 2014-04-25 | For making the taper roller of Fresnel Lenses |
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CN103895219A true CN103895219A (en) | 2014-07-02 |
CN103895219B CN103895219B (en) | 2016-01-20 |
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CN201410170440.1A Active CN103895219B (en) | 2014-04-25 | 2014-04-25 | For making the taper roller of Fresnel Lenses |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108097984A (en) * | 2017-12-14 | 2018-06-01 | 广东工业大学 | A kind of mold and its machining tool for processing radial direction Fresnel structure |
CN113183447A (en) * | 2021-04-29 | 2021-07-30 | 青岛海信激光显示股份有限公司 | Fresnel microstructure mold, Fresnel membrane preparation method and orthographic projection screen |
CN113334669A (en) * | 2021-05-31 | 2021-09-03 | 凯鑫森(上海)功能性薄膜产业有限公司 | Circular fei nieer processing equipment based on conical rollers |
WO2021208412A1 (en) | 2020-04-13 | 2021-10-21 | 成都菲斯特科技有限公司 | Fresnel lens mold and manufacturing method therefor, and manufacturing method for fresnel lens |
CN114953709A (en) * | 2022-08-02 | 2022-08-30 | 常州红壹智能装备有限公司 | Cone roller transfer printing device and cone roller transfer printing platform moving mechanism thereof |
Citations (4)
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JPH11123729A (en) * | 1997-10-24 | 1999-05-11 | Dainippon Printing Co Ltd | Molding tool roll for shaping film and device for manufacture thereof |
CN1336277A (en) * | 2001-07-05 | 2002-02-20 | 张益民 | Roll mold for continuous Fresnel lens producing process |
CN1700977A (en) * | 2003-05-23 | 2005-11-23 | 大日本印刷株式会社 | Optical sheet and its manufacturing method |
CN203937186U (en) * | 2014-04-25 | 2014-11-12 | 成都菲斯特科技有限公司 | For making the taper roller of Fresnel Lenses |
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2014
- 2014-04-25 CN CN201410170440.1A patent/CN103895219B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH11123729A (en) * | 1997-10-24 | 1999-05-11 | Dainippon Printing Co Ltd | Molding tool roll for shaping film and device for manufacture thereof |
CN1336277A (en) * | 2001-07-05 | 2002-02-20 | 张益民 | Roll mold for continuous Fresnel lens producing process |
CN1700977A (en) * | 2003-05-23 | 2005-11-23 | 大日本印刷株式会社 | Optical sheet and its manufacturing method |
CN203937186U (en) * | 2014-04-25 | 2014-11-12 | 成都菲斯特科技有限公司 | For making the taper roller of Fresnel Lenses |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108097984A (en) * | 2017-12-14 | 2018-06-01 | 广东工业大学 | A kind of mold and its machining tool for processing radial direction Fresnel structure |
CN108097984B (en) * | 2017-12-14 | 2020-06-09 | 广东工业大学 | Mould for processing radial Fresnel structure and processing machine tool thereof |
WO2021208412A1 (en) | 2020-04-13 | 2021-10-21 | 成都菲斯特科技有限公司 | Fresnel lens mold and manufacturing method therefor, and manufacturing method for fresnel lens |
CN113183447A (en) * | 2021-04-29 | 2021-07-30 | 青岛海信激光显示股份有限公司 | Fresnel microstructure mold, Fresnel membrane preparation method and orthographic projection screen |
CN113183447B (en) * | 2021-04-29 | 2022-11-25 | 青岛海信激光显示股份有限公司 | Fresnel microstructure mold, fresnel membrane preparation method and orthographic projection screen |
CN113334669A (en) * | 2021-05-31 | 2021-09-03 | 凯鑫森(上海)功能性薄膜产业有限公司 | Circular fei nieer processing equipment based on conical rollers |
CN114953709A (en) * | 2022-08-02 | 2022-08-30 | 常州红壹智能装备有限公司 | Cone roller transfer printing device and cone roller transfer printing platform moving mechanism thereof |
CN114953709B (en) * | 2022-08-02 | 2022-10-21 | 常州红壹智能装备有限公司 | Cone roller transfer printing device and cone roller transfer printing platform moving mechanism thereof |
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CN103895219B (en) | 2016-01-20 |
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