A kind of preparation method of graininess titanium-silicon molecular sieve catalyst
Technical field
The present invention relates to molecular sieve catalyst and preparation method thereof, particularly a kind of preparation method of graininess titanium-silicon molecular sieve catalyst.
Background technology
Zeolite molecular sieve refers to the microporous crystalline body (comprising natural and Prof. Du Yucang) of a class hydrated aluminosilicate, has regular orderly pore passage structure and the feature such as larger pore volume and specific area.As a kind of novel chemical materials, it is widely used in petrochemical industry, fine chemistry industry, petroleum and natural gas processing and refining, gas absorption and is separated, in the numerous areas such as environmental protection, and plays the effect become more and more important.Nineteen eighty-three, namely Taramasso and partner thereof the pure silicon molecular sieve Silicalite-1 skeleton that transition metals Ti induced one first becomes Titanium-Silicalite-1, referred to as TS-1.Because in TS-1 molecular sieve, Ti4+ ion has hexa-coordinate characteristic, therefore the tetrahedral energy of titanyl is higher, there is the electronic defects of structure, has the potential accepting duplet, thus to H
2o
2there is unique adsorption activation performance (even the H of low concentration
2o
2), thus selective oxidation can be carried out to multiple organic compound, therefore, be widely used in the catalyst of oxidation reaction, as the hydroxylating of benzene and phenol, the epoxidation of alkene, the oximate of cyclohexanone, the oxidation etc. of amine and saturated alkane etc., wherein, the report that TS-1 molecular sieve is used for the oxidation of phenol, the epoxidation catalyst of the oximate of cyclohexanone and propylene has industrial applications.
TS-1 molecular sieve catalyst makes reaction have following remarkable advantage: 1. reaction condition is gentle, can carry out under normal pressure, low temperature (20 ~ 100 DEG C); 2. object product yield is oxidized high, selective good; 3. technical process is simple; 4. owing to using low concentration hydrogen peroxide as oxidant, oxidation source is easy to get safely; 5. reduzate is H
2o, reaction system does not introduce impurity, can not cause environmental pollution.Its successful exploitation is considered to the milestone of the zeolite catalysis eighties in 20th century, for hydrocarbon oxidization, the developing green technique studying high selectivity is laid a good foundation.Therefore, carried out a series of linguistic term both at home and abroad and had bibliographical information:
As US Patent No. 4410501 adopts two kinds of hydrothermal methods to synthesize TS-1 first, the method of preparation is for do silicon source with ethyl orthosilicate (TEOS) or silica gel, positive tetraethyl titanate (TEOT) is titanium source, template is tetrapropyl oxyammonia (TPAOH), make synthesis mother liquid according to a certain ratio in 448K, use water heat transfer at autogenous pressures, crystallization time about 10 days.When with Ludox as silicon source time, need in mixture to add H
2o
2, titanium is existed with pertitanic acid ionic species.
And for example China Patent Publication No. patent CN1301599A provides a kind of HTS (TS-1) and preparation method thereof, and the crystal grain of this molecular sieve is hollow-core construction; The radical length of the chamber portion of this hollow crystal grain is 5 ~ 300 nanometers; This sieve sample at 25 DEG C, P/P
0the benzene adsorbance of adsorbing 1 hour under=0.1 condition is at least 70 milligrams/grams; The preparation method of this molecular sieve comprises the TS-1 molecular sieve synthesized first is used acid compound process, then uses organic base process, or directly uses organic base process.
For another example China Patent Publication No. CN102320619A discloses a kind of synthetic method of TS-1 molecular sieve, silicon source, titanium source, template, alkaline mineralizer and water are prepared titanium Silica hydrogel in proportion, adopts direct method or indirect method to introduce appropriate alkali metal salt joining in glue process; Then hydrothermal crystallizing at 160 ~ 180 DEG C; Again after filtration, washing, dry and roasting, obtain TS-1 molecular sieve.
Above prior art has following weak point: the TS-1 HTS of preparation, be the powder product that particle diameter is less, in use, easily be adsorbed on contact surface as reactor wall, tube wall, pump inner chamber, film surface etc., cause the reduction of catalyst valid density, catalytic activity decline, and easily block reactor, increase reactor resistance, reduce reaction efficiency.In addition, powder product is easy with material loss in process of production, and for keeping catalyst valid density, need increase film filter, equipment investment is large.
Summary of the invention
Technical problem to be solved by this invention overcomes the deficiencies in the prior art, provide a kind of prepare good catalyst activity, convenient filling, not easily run off, the preparation method of graininess titanium-silicon molecular sieve catalyst that SR is little.
In order to solve above technical problem, present invention employs following technical scheme: a kind of preparation method of graininess titanium-silicon molecular sieve catalyst, comprises the following steps:
A () by weight, by polyethylene from high pressure process 15 parts, low-pressure polyethylene 5 parts, HTS 60-75 part, coupling agent 0.5-2 part, pore-foaming agent 4-20 part adds high-speed mixer and carries out blended, described blending temperature is 90-120 DEG C, the blended time is 10-60min, high-speed mixer rotating speed is 800-1500r/min, obtain mixed material, described coupling agent is preferably the one in aluminate coupling agent, titanate coupling agent, boric acid ester coupler, aluminium titanium composite coupler, and described pore-foaming agent is preferably the one in oleic acid, brominated paraffin, white oil;
B mixed material that step (a) obtains by () adds double screw extruder and carries out extruding pelletization, in described extruding pelletization process, twin-screw extruder barrel temperature is a district 170-190 DEG C, two district 180-195 DEG C, three district 190-200 DEG C, four district 190-200 DEG C, five district 190-200 DEG C, six district 180-190 DEG C, seven district 165-185 DEG C, head temperature is 170-190 DEG C, obtains granulation material;
C granulation material that step (b) obtains by () soaks 10-30h in a solvent at 40-80 DEG C, immersion terminates rear washing, dry, obtain graininess titanium-silicon molecular sieve catalyst, described solvent is preferably the one in butyl acetate, butyl acetate, o-dichlorohenzene, acetone, ethanol, dimethyl ether.
The present invention uses HTS as inorganic filler, with polyethylene, and pore-foaming agent, coupling agents etc. mix in high-speed mixer, then use the granulation of twin-screw granulating extruder, granular product Solvent Extract methods pore-foaming agent, generates the graininess titanium-silicon molecular sieve catalyst with microcellular structure.Graininess titanium-silicon molecular sieve catalyst of the present invention, has microcellular structure, can improve the contact area of reaction, compared with ultra-fine titanium-silicon molecular sieve catalyst, graininess titanium-silicon molecular sieve catalyst there will not be with material loss phenomenon, so need not take film filter, reduces equipment investment.Graininess titanium-silicon molecular sieve catalyst of the present invention can be used for fixed bed continuous prodution, or catalytic distillation technology, has bed resistance and falls little, convenient filling, do not need the advantages such as complicated reactor internal components.Be particularly useful for reactive distillation and counter-current reactor field, can be used for producing hydroquinones technique, caprolactam oximate technique etc.
Compared with prior art, the present invention has following beneficial effect:
1, compared with ultra-fine titanium-silicon molecular sieve catalyst, convenient filling during use, and there will not be with material loss phenomenon, therefore need not film filter be set, reduces equipment investment;
2, good catalyst activity, graininess titanium-silicon molecular sieve catalyst of the present invention, has microcellular structure, can improve the contact area of reaction, and catalytic activity is good;
3, for fixed bed continuous prodution or catalytic distillation technology, little, convenient filling falls in bed resistance.
Detailed description of the invention
Below in conjunction with specific embodiment, illustrate the present invention further, but these embodiments are only for explaining the present invention, instead of for limiting the scope of the invention.
In embodiment, raw materials used and equipment all can commercially availablely obtain, part material and specification of equipment demonstration of the type as follows:
Polyethylene from high pressure process (LDPE): model 1810D, Petrochina Lanzhou Petrochemical Company;
Low-pressure polyethylene (HDPE): model B160C, Beijing Beiqing Lianke Nano P&R Co., Ltd.;
HTS: model JTS-1, Juhua Group Co..
Twin-screw granulating extruder: model SHJ-36, Nanjing Cheng Meng chemical machinery Co., Ltd;
High-speed mixer: model GHJ-36, Shanghai Plastic machinery plant.
Embodiment 1
Step (1) raw material is blended:
Pulp furnish is as follows:
Using polyethylene from high pressure process (LDPE), low-pressure polyethylene (HDPE), HTS, the brominated paraffin as pore-foaming agent, aluminium titanium composite coupler (model HY-133, Hangzhou Jesse blocks Chemical Co., Ltd. and produces), adding high-speed mixer by proportioning carries out blended, blending temperature 100 DEG C, the blended time is 10min, high-speed mixer rotating speed is 1000r/min, obtains mixed material.
Step (2) extruding pelletization:
The mixed material that above-mentioned steps (1) obtains is added twin-screw granulating extruder and carries out extruding pelletization, in extruding pelletization process, twin-screw granulating extruder barrel temperature is: 180 DEG C, a district, two 185 DEG C, districts, three 195 DEG C, districts, four 200 DEG C, districts, five 200 DEG C, districts, six 185 DEG C, districts, seven 170 DEG C, districts, head temperature is 175 DEG C, obtains granulation material;
Step (3) extracts pore-foaming agent:
The acetone granulation material that step (2) obtains being used as solvent soaks 20h, soaking temperature controls at 50 DEG C, soaks after terminating and cleans 2 times by solvent acetone again, finally dry, obtain the graininess titanium-silicon molecular sieve catalyst product with microcellular structure, product designation K-1.
Embodiment 2
Step (1) raw material is blended:
Pulp furnish is as follows:
Using polyethylene from high pressure process (LDPE), low-pressure polyethylene (HDPE), HTS, the brominated paraffin as pore-foaming agent, aluminate coupling agent (model JCL-60, Guangzhou is polymerized to million industry organosilicon materials Co., Ltds and produces), adding high-speed mixer by proportioning carries out blended, blending temperature 90 DEG C, the blended time is 40min, high-speed mixer rotating speed is 800r/min, obtains mixed material.
Step (2) extruding pelletization:
The mixed material that step (1) obtains is added twin-screw granulating extruder and carries out extruding pelletization, in described extruding pelletization process, twin-screw granulating extruder barrel temperature is 170 DEG C, a district, two 180 DEG C, districts, three 200 DEG C, districts, four 195 DEG C, districts, five 195 DEG C, districts, six 180 DEG C, districts, seven 165 DEG C, districts, head temperature is 170 DEG C, obtains granulation material;
Step (3) extracts pore-foaming agent:
The acetone granulation material that step (2) obtains being used as solvent soaks 10h, soaking temperature controls at 80 DEG C, soaks after terminating and cleans 2 times by solvent acetone again, finally dry, obtain the graininess titanium-silicon molecular sieve catalyst product with microcellular structure, product designation K-2.
Embodiment 3
Step (1) raw material is blended:
Pulp furnish is as follows:
Using polyethylene from high pressure process (LDPE), low-pressure polyethylene (HDPE), HTS, the brominated paraffin as pore-foaming agent, titanate coupling agent (model TMC-981, green chemical industry auxiliary reagent factory of Tianzhang City produces), adding high-speed mixer by proportioning carries out blended, blending temperature 120 DEG C, the blended time is 20min, high-speed mixer rotating speed is 1200r/min, obtains mixed material.
Step (2) extruding pelletization:
Mixed material step (a) obtained adds twin-screw granulating extruder and carries out extruding pelletization, in described extruding pelletization process, twin-screw granulating extruder barrel temperature is 190 DEG C, a district, two 195 DEG C, districts, three 190 DEG C, districts, four 190 DEG C, districts, five 190 DEG C, districts, six 190 DEG C, districts, seven 185 DEG C, districts, head temperature is 190 DEG C, obtains granulation material;
Step (3) extracts pore-foaming agent:
The acetone granulation material that step (2) obtains being used as solvent soaks 30h, soaking temperature controls at 40 DEG C, soaks after terminating and cleans 2 times by solvent acetone again, finally dry, obtain the graininess titanium-silicon molecular sieve catalyst product with microcellular structure, product designation K-3.
Embodiment 4
Step (1) raw material is blended:
Pulp furnish is as follows:
Using polyethylene from high pressure process (LDPE), low-pressure polyethylene (HDPE), HTS, the brominated paraffin as pore-foaming agent, boric acid ester coupler (model JCL-50, Guangzhou is polymerized to million industry organosilicon materials Co., Ltds and produces), adding high-speed mixer by proportioning carries out blended, blending temperature 110 DEG C, the blended time is 60min, high-speed mixer rotating speed is 1500r/min, obtains mixed material.
Step (2) is with embodiment 1;
Step (3) extracts pore-foaming agent:
The butyl acetate granulation material that step (2) obtains being used as solvent soaks 15h, soaking temperature controls at 60 DEG C, soaks after terminating and cleans 2 times with solvent butyl acetate again, finally dry, obtain the graininess titanium-silicon molecular sieve catalyst product with microcellular structure, product designation K-4.
Embodiment 5
Dimethyl ether selected by solvent in step (3), and other condition, with embodiment 2, obtains the graininess titanium-silicon molecular sieve catalyst product with microcellular structure, product designation K-5.
Embodiment 6
Ethanol selected by solvent in step (3), and other condition, with embodiment 3, obtains the graininess titanium-silicon molecular sieve catalyst product with microcellular structure, product designation K-6.
By catalysis of phenol hydroxylating, performance test is carried out to the graininess titanium-silicon molecular sieve catalyst product with microcellular structure that HTS (JTS-1, Juhua Group Co.) and embodiment 1 ~ 6 obtain:
Carry out in the 50ml two-neck bottle of benzene hydroxylation reaction in water bath with thermostatic control, and be furnished with the reflux condensing tube of a silicon rubber cap and a rubber seal.Be weighed into a certain amount of TS-1 catalyst and benzene (marking containing in dichloro-benzenes) in above-mentioned two-neck bottle after, stir, after temperature constant, inject diluted hydrogen peroxide (H
2o
2), start reaction and timing, after reaction terminates, filtering recovering catalyst, dry also weighs, and product analysis carries out on GLC capillary gas chromatograph, detects the conversion ratio of phenol, response parameter as table 1, phenol conversion as table 2, wherein:
The phenol amount of the phenol amount/input of conversion ratio (the phenol)=consumption of phenol
The catalytic amount of catalyst attrition=(catalytic amount-recovery catalytic amount of input)/input
Table 1: phenol hydroxylation response parameter
Reactant species |
Quality (g) |
Phenol |
200 |
Acetone |
160 |
Catalyst |
10 |
Hydrogen peroxide (30%) |
78 |
Reaction temperature DEG C |
80 |
Reaction time h |
6 |
Table 2: the result of the catalyst prod catalysis of phenol hydroxylating that embodiment 1 ~ 6 is obtained
Numbering |
Phenol conversion % |
Catalyst attrition % |
K-1 |
21.7 |
0 |
K-2 |
25.3 |
0 |
K-3 |
23.5 |
0 |
K-4 |
23.2 |
0 |
K-5 |
25.1 |
0 |
K-6 |
22.8 |
0 |
HTS |
19.63 |
5.3 |