CN103892459B - Tobacco dry meausring apparatus and technical process control method - Google Patents
Tobacco dry meausring apparatus and technical process control method Download PDFInfo
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- CN103892459B CN103892459B CN201410144857.0A CN201410144857A CN103892459B CN 103892459 B CN103892459 B CN 103892459B CN 201410144857 A CN201410144857 A CN 201410144857A CN 103892459 B CN103892459 B CN 103892459B
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Abstract
The present invention relates to a kind of tobacco dry meausring apparatus and technical process control method, device comprises the belted electronic balance and Moisture Meter with the belt transmitting tobacco, belted electronic balance comprises speed encoder, LOAD CELLS and controller, Moisture Meter is arranged on above belted electronic balance, detect the moisture of the tobacco that belt transmits, controller and speed encoder, LOAD CELLS and Moisture Meter communicate to connect, obtain actual dry instantaneous delivery and dry matter accumulation flow, speed encoder is arranged on the side of belt, detect the speed of service of belt, LOAD CELLS is arranged on the below that belt bears the side of tobacco, detect the instantaneous loading of the tobacco that belt transmits.Apparatus of the present invention can weigh dry in tobacco effectively, and technical process control method can improve fine degree and the uniformity of tobacco processing procedure process control.
Description
Technical field
The present invention relates to tobacco manufacture field, particularly relate to a kind of tobacco dry meausring apparatus and technical process control method.
Background technology
In tobacco processing, have that multiple working procedure heats tobacco, humidification operations, and there are differences due to the aspect such as the place of production, grade, position of tobacco, cause the hygroscopicity of tobacco different, therefore in tobacco leaf production process, tobacco moisture fluctuation ratio is larger.The deviation of this moisture finally carries out moisture removal in drying process, makes tobacco all reach same standard moisture.
In technological process, requisite needs add feed liquid in tobacco, and traditional charging system carries out the fixed than spraying of feed liquid according to tobacco instantaneous delivery, and the height of moisture will cause the weight differential of tobacco.If the moisture of material is higher, namely actual dry is less, then added the tobacco of feed liquid after drying process, just there will be dry too much relative to feed ratio; If the moisture of material is lower, namely actual dry is more, then added the tobacco of feed liquid after drying process, just there will be dry very few relative to feed ratio.In order to make the dry of the tobacco after drying process suitable relative to feed ratio, just need to add feed liquid to the dry of tobacco according to different proportion in interpolation feed liquid operation, this causes the control procedure lack of homogeneity adding feed liquid operation, and the degree that becomes more meticulous is lower.
Summary of the invention
The object of the invention is to propose a kind of tobacco dry meausring apparatus, can effectively weigh dry in tobacco.
Another object of the present invention proposes a kind of technical process control method based on tobacco dry meausring apparatus, can improve fine degree and the uniformity of tobacco processing procedure process control.
For achieving the above object, the invention provides a kind of tobacco dry meausring apparatus, comprise the belted electronic balance and Moisture Meter with the belt transmitting tobacco, described belted electronic balance comprises speed encoder, LOAD CELLS and controller, described Moisture Meter is arranged on above described belted electronic balance, detect the moisture of the tobacco that described belt transmits, described controller and described speed encoder, described LOAD CELLS and described Moisture Meter communicate to connect, obtain actual dry instantaneous delivery and dry matter accumulation flow, described speed encoder is arranged on the side of described belt, detect the speed of service of described belt, described LOAD CELLS is arranged on the below that described belt bears the side of described tobacco, detect the instantaneous loading of the tobacco that described belt transmits.
Further, described Moisture Meter is infrared moisture meter, and the infrared moisture probe of described Moisture Meter points to the tobacco that described belt transmits.
Further, described controller specifically comprises:
Belt speed of service acquiring unit, for receiving the signal of the speed of service V of the described belt that described speed encoder transmits;
The instantaneous loading acquiring unit of material, for receiving the signal of the instantaneous loading F of the tobacco that the described belt of described LOAD CELLS transmission transmits;
Material moisture acquiring unit, for receiving the signal of the moisture measured value M of the tobacco that the described belt of described Moisture Meter transmission transmits;
Dry instantaneous delivery calculates unit, and for calculating dry instantaneous delivery P according to described speed of service V, instantaneous loading F and moisture measured value M, computing formula is:
P=F*V*(1-M);
Dry matter accumulation flow rate calculation unit, for carrying out time-based integration to described dry instantaneous delivery P, obtain dry matter accumulation flow W, computing formula is:
W=∫Pdt=∫F*V*(1-M)dt。
For achieving the above object, the invention provides a kind of technical process control method based on tobacco dry meausring apparatus, comprising:
Dry instantaneous delivery and the dry matter accumulation flow of the reality of the tobacco by belted electronic balance is determined according to described tobacco dry meausring apparatus;
Corresponding standard moisture is determined according to the process stages of described tobacco after weighing;
The instantaneous delivery of described tobacco under standard moisture is converted according to described dry instantaneous delivery and described standard moisture;
The integrated flux of described tobacco under standard moisture is converted according to described dry matter accumulation flow and described standard moisture;
Technical process control is carried out according to the instantaneous delivery of described tobacco under standard moisture after conversion and the process stages of integrated flux after described weighing.
Further, the process point processing request that described standard moisture is corresponding according to the process stages after described weighing in advance sets.
Further, described operation of converting the instantaneous delivery of described tobacco under standard moisture according to described dry instantaneous delivery and described standard moisture is specially:
The instantaneous delivery P of described tobacco under standard moisture Ms is converted according to described dry instantaneous delivery P and described standard moisture Ms
ms, computing formula is:
P
Ms=P/(1-Ms)=F*V*(1-M)/(1-Ms)。
Further, described operation of converting the integrated flux of described tobacco under standard moisture according to described dry matter accumulation flow and described standard moisture is specially:
The integrated flux W of described tobacco under standard moisture Ms is converted according to described dry matter accumulation flow W and described standard moisture Ms
ms, computing formula is:
W
Ms=∫P/(1-Ms)dt=∫F*V*(1-M)/(1-Ms)dt。
Further, the process stages after described weighing is that feed liquid adds operation, and the described operation carrying out technical process control according to the instantaneous delivery of described tobacco under standard moisture after conversion and the process stages of integrated flux after described weighing is specially:
Described tobacco proceed to feed liquid add operation time, carry out the fixed than spraying of feed liquid according to the instantaneous delivery of described tobacco under standard moisture after conversion and integrated flux.
Based on technique scheme, tobacco dry meausring apparatus of the present invention can obtain dry instantaneous delivery and the integrated flux of the reality corresponding to tobacco by the signal detected by the speed encoder on belted electronic balance and LOAD CELLS and Moisture Meter, and the dry instantaneous delivery obtained and integrated flux can the process stages after weighing be converted to corresponding to process stages standard moisture under instantaneous delivery and integrated flux, and then the technical process control realized based on standard moisture, improve fine degree and the uniformity of tobacco processing procedure process control.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, and form a application's part, schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of an embodiment of tobacco dry meausring apparatus of the present invention.
Fig. 2 is the control principle schematic diagram of tobacco dry meausring apparatus embodiment middle controller of the present invention.
Fig. 3 is the schematic flow sheet of the technical process control method based on tobacco dry meausring apparatus embodiment of the present invention.
Detailed description of the invention
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
First introduce the concept of dry, the material all after referring in tobacco and removing moisture of dry is as the summation of fat, protein, carbohydrate and mineral salt.
As shown in Figure 1, be the structural representation of an embodiment of tobacco dry meausring apparatus of the present invention.In the present embodiment, tobacco dry meausring apparatus comprises the belted electronic balance and Moisture Meter 4 with the belt 5 transmitting tobacco, and belted electronic balance comprises speed encoder 2, LOAD CELLS 3 and controller (not shown).Moisture Meter 4 is arranged on above belted electronic balance, detects the moisture of the tobacco 1 that belt 5 transmits.Controller and speed encoder 2, LOAD CELLS 3 and Moisture Meter 4 communicate to connect, and obtain actual dry instantaneous delivery and dry matter accumulation flow by calculating.Speed encoder 2 is arranged on the side of belt, is used for detecting the speed of service of belt 5.LOAD CELLS 3 is arranged on the below that belt 5 bears the side of tobacco 1, is used for detecting the instantaneous loading of the tobacco that belt 5 transmits.
In order to determine the actual moisture in tobacco accurately, preferably carry out the infrared moisture meter of moisture detection with infrared moisture probe, the infrared moisture probe of this Moisture Meter points to the tobacco that belt 5 transmits.
The signal that controller can provide according to the weighing parts on belted electronic balance and the signal that Moisture Meter provides calculate, the dry instantaneous delivery determining actual and dry matter accumulation flow.The programmed algorithm that controller adopts all can adopt existing mode, and below present invention also offers a kind of explanation of control principle of concrete controller example, controller can adopt Programmable Logic Controller, single-chip microcomputer, single board computer etc. to realize.
As shown in Figure 2, be the control principle schematic diagram of tobacco dry meausring apparatus embodiment middle controller of the present invention.In this controller example, inside can be divided into multiple functional unit, comprising: the instantaneous loading acquiring unit 12 of belt speed of service acquiring unit 11, material, material moisture acquiring unit 13, dry instantaneous delivery calculate unit 14 and dry matter accumulation flow rate calculation unit 15.Wherein, belt speed of service acquiring unit 11 is responsible for the signal of the speed of service V of the belt 5 that inbound pacing encoder 2 transmits.Material instantaneous loading acquiring unit 12 is responsible for the signal of the instantaneous loading F receiving the tobacco 1 that the belt 5 of LOAD CELLS 3 transmission transmits.Material moisture acquiring unit 13 is responsible for the signal of the moisture measured value M receiving the tobacco 1 that the belt 5 of Moisture Meter 4 transmission transmits.
Dry instantaneous delivery calculates unit 14 can calculate dry instantaneous delivery P according to the speed of service V, the instantaneous loading F that obtain and moisture measured value M, and computing formula is:
P=F*V*(1-M)。And the actual instantaneous delivery of F*V and tobacco.
Dry matter accumulation flow rate calculation unit 15 can carry out time-based integration to dry instantaneous delivery P, and obtain dry matter accumulation flow W, computing formula is:
W=∫Pdt=∫F*V*(1-M)dt=ΣF*V*(1-M)*T。Wherein, T is computing cycle.
Based on above-mentioned tobacco dry meausring apparatus embodiment, present invention also offers the realization flow of several technical process control method, as shown in Figure 3, for the schematic flow sheet of the technical process control method based on tobacco dry meausring apparatus embodiment of the present invention, this technical process control method comprises the following steps:
Step 101, determine dry instantaneous delivery and the dry matter accumulation flow of the reality of the tobacco by belted electronic balance according to described tobacco dry meausring apparatus;
Step 102, determine corresponding standard moisture according to the process stages of described tobacco after weighing;
Step 103, convert the instantaneous delivery of described tobacco under standard moisture according to described dry instantaneous delivery and described standard moisture;
Step 104, convert the integrated flux of described tobacco under standard moisture according to described dry matter accumulation flow and described standard moisture;
Step 105, carry out technical process control according to the instantaneous delivery of described tobacco under standard moisture after conversion and the process stages of integrated flux after described weighing.
The standard moisture mentioned in above-mentioned steps 102 determines according to the process point processing request of process stages.In tobacco processing, the standard moisture required by every procedure is different, may be 19%, also may be 29%, also may be other numerical value, and standard moisture is the theoretical water score value of special process point.Standard moisture corresponding to these operations can be determined in repeatedly actual production, and the standard moisture therefore determined in a step 102 will set according to process point processing request corresponding according to the process stages after weighing in advance.
The instantaneous delivery P of tobacco under standard moisture Ms can be converted according to dry instantaneous delivery P and standard moisture Ms in step 103
ms, computing formula is:
P
Ms=P/(1-Ms)=F*V*(1-M)/(1-Ms)。
And the integrated flux W of tobacco under standard moisture Ms can be converted according to dry matter accumulation flow W and standard moisture Ms in step 104
ms, computing formula is:
W
Ms=∫P/(1-Ms)dt=∫F*V*(1-M)/(1-Ms)dt。
Just the instantaneous delivery of certain process stages under standard moisture and integrated flux can be converted to by unified for tobacco by step 103 and step 104, and the problem that utilize the instantaneous delivery after conversion and the technology controlling and process that integrated flux carries out to overcome hygroscopicity that tobacco causes because of the difference of the aspects such as the place of production, grade, position is different.
Still be described using feed liquid interpolation operation as the example of the process stages after weighing herein.The standard water corresponding in the process point determining feed liquid interpolation operation is divided into 29, and the actual moisture of this batch of tobacco is 25, actual instantaneous delivery is 2000kg/H, so when tobacco proceeds to feed liquid interpolation operation, then need the instantaneous delivery of conversion tobacco under standard moisture, i.e. 2000* (1-25%)/(1-29%)=2112kg/H, and then according to this instantaneous delivery 2112kg/H carry out feed liquid fixed than spraying, thus reduce the fluctuation of tobacco moisture large and impact on following process.Can also integrated flux be used in other operations, just schematically illustrate no longer separately here.
By the aforementioned explanation to tobacco dry meausring apparatus of the present invention and technical process control method, the fluctuation of the moisture of tobacco can be foreclosed process stages after weighing, real realization, to the certainty ratio technological operation of various different tobacco, obtains meticulousr control effects.
Finally should be noted that: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; Although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the field are to be understood that: still can modify to the specific embodiment of the present invention or carry out equivalent replacement to portion of techniques feature; And not departing from the spirit of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope of request of the present invention protection.
Claims (8)
1. a tobacco dry meausring apparatus, it is characterized in that, comprise the belted electronic balance and Moisture Meter with the belt transmitting tobacco, described belted electronic balance comprises speed encoder, LOAD CELLS and controller, described Moisture Meter is arranged on above described belted electronic balance, detect the moisture of the tobacco that described belt transmits, described controller and described speed encoder, described LOAD CELLS and described Moisture Meter communicate to connect, the signal that described controller can provide according to the weighing parts on described belted electronic balance and the signal that described Moisture Meter provides calculate, to obtain actual dry instantaneous delivery and dry matter accumulation flow, the dry instantaneous delivery obtained and the integrated flux process stages after weighing is converted to instantaneous delivery under the standard moisture corresponding to process stages and integrated flux, and then the technical process control realized based on standard moisture, described speed encoder is arranged on the side of described belt, detect the speed of service of described belt, described LOAD CELLS is arranged on the below that described belt bears the side of described tobacco, detect the instantaneous loading of the tobacco that described belt transmits.
2. tobacco dry meausring apparatus according to claim 1, is characterized in that, described Moisture Meter is infrared moisture meter, and the infrared moisture probe of described Moisture Meter points to the tobacco that described belt transmits.
3. tobacco dry meausring apparatus according to claim 1, it is characterized in that, described controller specifically comprises:
Belt speed of service acquiring unit, for receiving the signal of the speed of service V of the described belt that described speed encoder transmits;
The instantaneous loading acquiring unit of material, for receiving the signal of the instantaneous loading F of the tobacco that the described belt of described LOAD CELLS transmission transmits;
Material moisture acquiring unit, for receiving the signal of the moisture measured value M of the tobacco that the described belt of described Moisture Meter transmission transmits;
Dry instantaneous delivery calculates unit, and for calculating dry instantaneous delivery P according to described speed of service V, instantaneous loading F and moisture measured value M, computing formula is:
P=F*V*(1-M);
Dry matter accumulation flow rate calculation unit, for carrying out time-based integration to described dry instantaneous delivery P, obtain dry matter accumulation flow W, computing formula is:
W=∫Pdt=∫F*V*(1-M)dt。
4., based on a technical process control method for the tobacco dry meausring apparatus of claim 1 or 2 or 3, it is characterized in that, comprising:
Dry instantaneous delivery and the dry matter accumulation flow of the reality of the tobacco by belted electronic balance is determined according to described tobacco dry meausring apparatus;
Corresponding standard moisture is determined according to the process stages of described tobacco after weighing;
The instantaneous delivery of described tobacco under standard moisture is converted according to described dry instantaneous delivery and described standard moisture;
The integrated flux of described tobacco under standard moisture is converted according to described dry matter accumulation flow and described standard moisture;
Technical process control is carried out according to the instantaneous delivery of described tobacco under standard moisture after conversion and the process stages of integrated flux after described weighing.
5. technical process control method according to claim 4, is characterized in that, the process point processing request that described standard moisture is corresponding according to the process stages after described weighing in advance sets.
6. the technical process control method according to claim 4 or 5, is characterized in that, described operation of converting the instantaneous delivery of described tobacco under standard moisture according to described dry instantaneous delivery and described standard moisture is specially:
The instantaneous delivery P of described tobacco under standard moisture Ms is converted according to described dry instantaneous delivery P and described standard moisture Ms
ms, computing formula is:
P
ms=P/ (1-Ms)=F*V* (1-M)/(1-Ms); Wherein F is the instantaneous loading of the tobacco that described belt transmits, and V is the speed of service of described belt, and M is the moisture measured value of the tobacco that described belt transmits.
7. the technical process control method according to claim 4 or 5, is characterized in that, described operation of converting the integrated flux of described tobacco under standard moisture according to described dry matter accumulation flow and described standard moisture is specially:
The integrated flux W of described tobacco under standard moisture Ms is converted according to described dry matter accumulation flow W and described standard moisture Ms
ms, computing formula is:
W
ms=∫ P/ (1-Ms) dt=∫ F*V* (1-M)/(1-Ms) dt; Wherein P is described dry instantaneous delivery, and F is the instantaneous loading of the tobacco that described belt transmits, and V is the speed of service of described belt, and M is the moisture measured value of the tobacco that described belt transmits.
8. technical process control method according to claim 4, it is characterized in that, process stages after described weighing is that feed liquid adds operation, and the described operation carrying out technical process control according to the instantaneous delivery of described tobacco under standard moisture after conversion and the process stages of integrated flux after described weighing is specially:
Described tobacco proceed to feed liquid add operation time, carry out the fixed than spraying of feed liquid according to the instantaneous delivery of described tobacco under standard moisture after conversion and integrated flux.
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CN108871542B (en) * | 2018-09-21 | 2020-09-01 | 龙岩烟草工业有限责任公司 | Method, device and system for monitoring accuracy of belt scale |
CN111375549B (en) * | 2018-12-28 | 2022-05-03 | 贵州中烟工业有限责任公司 | Tobacco winnowing equipment and secondary winnowing flow measuring method, device and equipment thereof |
CN110793606B (en) * | 2019-10-11 | 2021-09-17 | 奥星制药设备(石家庄)有限公司 | Weighing and batching all-in-one machine and weighing and batching method |
CN113173430B (en) * | 2021-03-22 | 2023-05-12 | 江苏中烟工业有限责任公司 | Quantitative pipe material height control method based on material moisture |
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