CN103887569A - Electric switch type automatic equalization battery module - Google Patents

Electric switch type automatic equalization battery module Download PDF

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Publication number
CN103887569A
CN103887569A CN201410135423.4A CN201410135423A CN103887569A CN 103887569 A CN103887569 A CN 103887569A CN 201410135423 A CN201410135423 A CN 201410135423A CN 103887569 A CN103887569 A CN 103887569A
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China
Prior art keywords
battery
negative pole
module
anodal
row
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Granted
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CN201410135423.4A
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Chinese (zh)
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CN103887569B (en
Inventor
邹黎
邹大广
刘志田
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ZIBO BILLION ELECTRON CO Ltd
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ZIBO BILLION ELECTRON CO Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0445Multimode batteries, e.g. containing auxiliary cells or electrodes switchable in parallel or series connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/486Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Secondary Cells (AREA)

Abstract

The invention discloses an electric switch type automatic equalization battery module comprising a module shell, a temperature detecting device, battery pack groups, a battery module status indication device and an electric equalization switch device, wherein the electric equalization switch device comprises an equalization switch base and an equalization switch contact group; the equalization switch base is provided with an insulated pull rod in which a spring plate slot is formed; the equalization switch contact group is provided with a moving contact spring plate arranged in the spring plate slot; the insulated pull rod is connected with a pull rod driving device. The electric switch type automatic equalization battery module has the beneficial effects that firstly, the battery pack groups of the module are in a serial connection status during normal work so that the requirement for output voltage of the battery module is met; secondly, when equalization is required, the serial connection status of the contact group is disconnected and is rapidly converted into a parallel connection status, so that battery monomers in the battery pack groups are kept equalized.

Description

Motor switch formula automatic equalization battery module
Technical field
The present invention relates to a kind of battery technology field, relate in particular to a kind of motor switch formula automatic equalization battery module that is applicable to electric automobile.
Background technology
New-energy electric vehicle development in recent years rapidly, and power-supply system, control system and dynamical system become three large core technologies of New-energy electric vehicle, wherein power-supply system is the key core technology of new energy technology application, the power supply that electric automobile uses is at present mostly traditional lead acid accumulator, the weight existing due to lead-acid battery is large, useful life is short, can not realize the factors such as quick charge, has restricted the development of New-energy electric vehicle.
Above-mentioned battery is lightweight because having, course continuation mileage is lasting, long service life, can realize the features such as quick charge, and certainly will will replace the application of traditional lead acid accumulator on New-energy electric vehicle.Above-mentioned storage battery all forms a battery modules by some cells, and while installation, adopt the connected mode of series connection on electric automobile, to reach the applied voltage of electric automobile, but along with the increase of battery charging and discharging number of times, in battery modules, the inconsistency of cell parameter can increase gradually, its result can cause the output capacity of battery modules to reduce gradually, has reduced the useful life of battery, becomes restriction novel battery a great problem in actual applications.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of good heat dissipation effect, the motor switch formula automatic equalization battery module of the stable and long service life of electric energy is provided.
For solving the problems of the technologies described above, technical scheme of the present invention is: motor switch formula automatic equalization battery module, comprise module housing, and comprise modular tank, in described modular tank, be installed with module upper cover; The end face of described module upper cover is provided with work positive pole and work negative pole, and the end face of described module upper cover is also provided with balanced positive pole and balanced negative pole;
At least two Battery pack cohorts, be encapsulated in described module housing, described battery cohort comprises the battery pack holder that is clamped in respectively some cells two ends, described cell is divided into some battery subgroups, the positive pole of each described battery subgroup is fixedly welded with positive bus, described positive bus is arranged at the outside of described battery pack holder, and each described positive bus outside is fixedly welded on same anodal baffler; The negative pole of each described battery subgroup is fixedly welded with negative bus-bar, and described negative bus-bar is arranged at the outside of described battery pack holder, and each described negative bus-bar outside is fixedly welded on same negative pole baffler; Battery cohort positive pole is installed on described anodal baffler, battery cohort negative pole is installed on described negative pole baffler; Described battery cohort top anodal and described battery cohort negative pole is installed with battery cohort holder, and described battery cohort holder is fixedly mounted in described modular tank;
Electronic equalizer switch device, be arranged in the described module housing of described battery cohort top, comprise equalizer switch seat, corresponding with each described battery cohort respectively equalizer switch sets of contacts is installed on described equalizer switch seat, and described equalizer switch sets of contacts comprises anodal moving contact and negative pole moving contact, the paired anodal output contact arranging and negative pole output contact, the balanced contact of the paired positive pole arranging and the negative pole equilibrium contact of paired setting; Described anodal moving contact is connected to described battery cohort positive pole by fexible conductor, and described negative pole moving contact is connected to described battery cohort negative pole by fexible conductor; Between described anodal output contact, be connected with anodal series conductor row, described anodal series conductor row is connected with described work is anodal, is connected with negative pole series conductor row between described negative pole output contact, and described negative pole series conductor row is connected with described work negative pole; Between the balanced contact of described positive pole, be connected with anodal parallel conducting wire row, described anodal parallel conducting wire row and described balanced anodal connection, described negative pole is connected with negative pole parallel conducting wire row between balanced contact, and described negative pole parallel conducting wire row connects with described balanced negative pole; On described equalizer switch seat, insulated tension pole is installed, on described insulated tension pole, be connected with the moving contact shell fragment corresponding with described battery cohort quantity, the two ends of described moving contact shell fragment are connected to respectively described anodal moving contact and described negative pole moving contact, and the outer end of described anodal moving contact and described negative pole moving contact is hinged on respectively on described equalizer switch seat; Described insulated tension pole is connected with pull bar drive unit; Described pull bar drive unit is connected with battery module state indicating device;
Temperature-detecting device, is arranged on described module housing.
As preferred technical scheme, described pull bar drive unit comprises the draw-bar seat that is arranged on described insulated tension pole end, and described draw-bar seat periphery is set with the back-moving spring being resisted against on described equalizer switch seat; The described equalizer switch seat that described draw-bar seat is corresponding is provided with splined hole, translation splined shaft is installed in described splined hole, one end of described translation splined shaft is fixedly connected with described draw-bar seat, the other end of described translation splined shaft is fixed with translation cam, and the inner face of described translation cam is provided with cam helical stand; On described equalizer switch seat, be rotatablely equipped with the sheave being sleeved on outside described translation splined shaft, the outer face of described sheave is provided with sheave helical stand, and described sheave helical stand is corresponding with described cam helical stand; On described equalizer switch seat, be rotatablely equipped with the driver plate corresponding with described sheave, described driver plate is connected with reducing motor.
As preferred technical scheme, described insulated tension pole is provided with shell fragment slot, and described moving contact sheet insertion is connected in described shell fragment slot.
As preferred technical scheme, described cam helical stand comprises stressed helicoid and reset vertical plane, and sheave helical stand comprises application of force helicoid and spacing vertical plane.
As preferred technical scheme, described battery module state indicating device comprises the indicating arm being hinged on described equalizer switch seat, described insulated tension pole is provided with indicating arm allocating slot, the lower end of described indicating arm stretches in described indicating arm allocating slot, extend to described module upper cover the upper end of described indicating arm, covers and be provided with the form of being convenient to observe described indicating arm position in described module.
As preferred technical scheme, described battery pack holder comprises the annular electro stall with cell end interface and insulation, and described annular electro stall arranged in arrays and periphery link together, and the center of described annular electro stall is provided with the through hole of being convenient to lead-in wire.
As preferred technical scheme, described positive bus comprises the main row of the positive bus of bar shaped, the main row's of described positive bus both sides are provided with positive bus row, described positive bus row's end is to the electrode direction bending of corresponding cell, and described positive bus row's end is provided with welding groove or the welding hole of being convenient to welding; Described negative bus-bar comprises the main row of the negative bus-bar of bar shaped, the main row's of described negative bus-bar both sides are provided with negative bus-bar row, described negative bus-bar row's end is to the electrode direction bending of corresponding cell, and described negative bus-bar row's end is provided with welding groove or the welding hole of being convenient to welding.
As preferred technical scheme, described fexible conductor is elastic sheet metal.
As preferred technical scheme, described temperature-detecting device comprises the fan cover plate that is inlaid in described module housing one end, described fan cover plate bottom is provided with the guide duct that abuts in described module housing madial wall, on the sidewall of described guide duct near described module housing inwall, be distributed with air guide hole, the sidewall of described module housing is provided with the active air port corresponding with described air guide hole, and Open Side Down in described active air port; The other end of described module housing is provided with the passive air port that Open Side Down, between adjacent described battery cohort, is also interval with wind-guiding homogenizing plate, on described wind-guiding homogenizing plate, is distributed with pod apertures; The lower end of described guide duct is provided with radiator fan, and described radiator fan is connected with cooling fan module by wire.
As preferred technical scheme, described temperature-detecting device comprises the fan cover plate that is inlaid in described module upper cover one end, described fan cover plate bottom is provided with the guide duct that abuts in described module upper cover madial wall, on the sidewall of described guide duct near described module upper cover inwall, is distributed with air guide hole; Described active air port is arranged on the side of described module upper cover one side, and Open Side Down in described active air port, and described modular tank is provided with the active air port extension to downward-extension corresponding to described active air port place; Described passive air port is arranged on the side of described module upper cover opposite side, and Open Side Down in described passive air port, and described modular tank is provided with the passive air port extension to downward-extension corresponding to described passive air port place.
Owing to having adopted technique scheme, the invention has the beneficial effects as follows: while the first, normally work between modular battery cohort in series connection, to meet the requirement of battery module output voltage; The second, while needing equilibrium, breaking-off contact group series connection, is converted to rapidly state in parallel, has guaranteed the equilibrium between cell in battery cohort.Greatly improve the useful life of each cell and battery cohort; By battery module state indicating device accurately mark battery module in series connection output state or equilibrium state in parallel, between assurance battery module, carry out correct connection.
accompanying drawing explanation
The following drawings is only intended to the present invention to schematically illustrate and explain, not delimit the scope of the invention.Wherein:
Fig. 1 is the external structure schematic diagram of the embodiment of the present invention;
Fig. 2 is a Battery pack cohort decomposition texture schematic diagram of the embodiment of the present invention;
Fig. 3 is the temperature-detecting device decomposition texture schematic diagram of the embodiment of the present invention;
Fig. 4 is the battery cohort cross-sectional view of the embodiment of the present invention;
Fig. 5 is the syndeton schematic diagram of embodiment of the present invention battery cohort and electronic equalizer switch device;
Fig. 6 is the decomposition texture schematic diagram of many Battery packs of embodiment of the present invention cohort;
Fig. 7 is the structural representation of the electronic equalizer switch device of the embodiment of the present invention;
Fig. 8 is the decomposition texture schematic diagram of the electronic equalizer switch device of the embodiment of the present invention;
In figure: 1-modular tank; 2-module upper cover; 3-beam; 4-fan cover plate; 5-works anodal; The 6-negative pole of working; 7-is balanced anodal; The balanced negative pole of 8-; 9-guide duct; 10-radiator fan; 11-cooling fan module; 12-battery cohort holder; 13a-battery cohort positive pole; 13b-battery cohort negative pole; 14-battery pack holder; 14a-annular electro stall; 14b-through hole; 15-battery cohort; 16-positive bus; The main row of 16a-positive bus; 16b-positive bus row; The anodal baffler of 17-; 18-negative bus-bar; The main row of 18a-negative bus-bar; 18b-negative bus-bar row; 19-negative pole baffler; 21-equalizer switch seat; 22-equalizer switch lid; The anodal moving contact of 23a-; 23b-negative pole moving contact; The anodal output contact of 24a-; 24b-negative pole output contact; The anodal balanced contact of 25a-; The balanced contact of 25b-negative pole; 26-fexible conductor; The anodal series conductor row of 27-; 28-negative pole series conductor row; The anodal parallel conducting wire row of 29-; 30-negative pole parallel conducting wire row; 31-insulated tension pole; 32-draw-bar seat; 33-back-moving spring; 34-driver plate; 35-sheave; 36-translation cam; 37-translation splined shaft; 38-shell fragment slot; 39-sheave helical stand; 40-cam helical stand; 42-camb cap; 43-reducing motor; 44-bearing pedestal; 45-ball; 46-indicating arm; 47-rotating shaft; 48-form; 49-indicating arm allocating slot; 51-screw; 52-wind-guiding homogenizing plate; 53-air guide hole; The passive air port of 54a-; The passive air port of 54b-extension; 55a-is air port initiatively; 55b-is air port extension initiatively.
Embodiment
Below in conjunction with drawings and Examples, further set forth the present invention.In the following detailed description, only by the mode of explanation, some one exemplary embodiment of the present invention has been described.Undoubtedly, those of ordinary skill in the art can recognize, without departing from the spirit and scope of the present invention in the situation that, can revise described embodiment by various mode.Therefore, accompanying drawing is illustrative with being described in essence, rather than for limiting the protection range of claim.
As shown in Fig. 1 to Fig. 8 is common, motor switch formula automatic equalization battery module, is made up of battery unit more than two, and each battery unit connects by the equalizer switch contact sets arranging in electronic equalizer switch device, the battery module that forms series connection, discharges and recharges work normally; And can automatically switch by equalizer switch contact sets, make all battery cells in battery module connect into state in parallel, carry out electric weight in parallel balanced, battery module is provided with supervisory signal interface, control system connecting communication that can electric automobile.Comprise module housing, described module housing comprises modular tank 1, described modular tank 1 bottom is furnished with is convenient to install fixing screw 51, fix with the installation that facilitates module housing, in described modular tank 1, be installed with module upper cover 2, the end face of described module upper cover 2 is provided with work anodal 5 and work negative pole 6, and the end face of described module upper cover 2 is also provided with balanced positive pole 7 and balanced negative pole 8; In described module housing, be packaged with some battery cohorts 15, between described battery cohort 15 bottoms and described modular tank 1, be provided with beam 3, and described beam 3 is set to Rubber shock-absorbing pad, Rubber shock-absorbing pad is set can plays the cushioning effect of battery cohort 15.
As shown in Figure 2, Figure 3 and Figure 4, temperature-detecting device is also installed on described module housing, described temperature-detecting device comprises the fan cover plate 4 that is inlaid in described module housing one end, described fan cover plate 4 bottoms are provided with the guide duct 9 that abuts in described module housing madial wall, on the sidewall of described guide duct 9 near described module housing inwall, be distributed with air guide hole 53, the sidewall of described module housing is provided with the active air port 55a corresponding with described air guide hole 53, and Open Side Down for described active air port 55a; The other end of described module housing is provided with the passive air port 54a that Open Side Down, between adjacent described battery cohort 15, is also interval with wind-guiding homogenizing plate 52, on described wind-guiding homogenizing plate 52, is distributed with pod apertures; The lower end of described guide duct 9 is provided with radiator fan 10, described radiator fan 10 is connected with cooling fan module 11 by wire, described cooling fan module 11 is set to temperature controller, and temperature control technology is the known content of those of ordinary skill in the art, does not repeat them here.The described temperature-detecting device of the present embodiment is mounted on module upper cover 2, its concrete structure is: described temperature-detecting device comprises the fan cover plate 4 that is inlaid in described module upper cover 2 one end, described fan cover plate 4 bottoms are provided with the guide duct 9 that abuts in described module upper cover 2 madial walls, on the sidewall of described guide duct 9 near described module upper cover 2 inwalls, are distributed with air guide hole 53; Described active air port 55a is arranged on the side of described module upper cover 2 one sides, and Open Side Down for described active air port 55a, and described modular tank 1 is provided with the active air port extension 55b to downward-extension corresponding to 55a place, described active air port; Described passive air port 54a is arranged on the side of described module upper cover 2 opposite sides, and Open Side Down for described passive air port 54a, and described modular tank 1 is provided with the passive air port extension 54b to downward-extension corresponding to 54a place, described passive air port.
Radiator fan 10 is by being fixedly mounted on module upper cover 2 on guide duct 9 and fan cover plate 4, and is arranged on a side at module upper cover 2 tops by screw.When changing when radiator fan 10, unclamp fixing screw, just can easily guide duct 9 be communicated with to fan cover plate 4, radiator fan 10 takes off from module upper cover 2.One side of guide duct 9 is provided with air guide hole 53.The integral heat sink wind path of visible temperature-detecting device is hidden wind path structure by reference to the accompanying drawings, outside cool breeze is to import by the passive air port 54a of module upper cover 2 one sides, the battery cohort 15 of flowing through, in the middle of adjacent two battery cohorts 15, be provided with wind-guiding homogenizing plate 52, on wind-guiding homogenizing plate 52, offer aperture difference, the pod apertures that spacing is different, make the even object of battery cohort 15 internal cooling to reach, when radiator fan 10 is worked, be that exhausting flows to, air guide hole 53 is connected with the active air port 55a of module upper cover 2 one sides, passive air port 54a and the initiatively structure of air port 55a are hidden, air port is all for downward, even if therefore drench with rain with there is water to fall when unexpected, also can not enter the inside of battery cohort 15, thereby play waterproof action, initiatively air port 55a is provided with initiatively air port extension 55b simultaneously, passive air port extension 54b is provided with passive air port extension 54b, two extensions are positioned at respectively the both sides of module upper cover 2, therefore can be used as the attacker of battery module, to facilitate carrying.Cooling fan module 11 is arranged on electronic equalizer switch device, and in the time that temperature reaches set point, radiator fan 10 starts, and its cooling air, through the battery cohort 15 of flowing through successively, completes the heat radiation to battery cohort 15.
Battery cohort 15 at work, excess Temperature can cause capacity loss, in the time that battery cohort 15 internal temperatures exceed 45 ℃, built-in cooling fan module 11 starts radiator fan 10 and carries out work, cooling heat dissipation is carried out in battery cohort 15 inside, complete the heat radiation to battery module, make battery cohort 15 always work in optimum state.
As shown in Figure 2, Figure 5 and Figure 6, the present embodiment at least two Battery pack cohorts 15, and be encapsulated in described module housing, described battery cohort 15 comprises the battery pack holder 14 that is clamped in respectively some cells two ends, described cell is divided into some battery subgroups, the positive pole of each described battery subgroup is fixedly welded with positive bus 16, described positive bus 16 is arranged at the outside of described battery pack holder 14, and each described positive bus 16 outsides are fixedly welded on same anodal baffler 17; The negative pole of each described battery subgroup is fixedly welded with negative bus-bar 18, and described negative bus-bar 18 is arranged at the outside of described battery pack holder 14, and each described negative bus-bar 18 outsides are fixedly welded on same negative pole baffler 19; The anodal 13a of battery cohort is installed on described anodal baffler 17, battery cohort negative pole 13b is installed on described negative pole baffler 19; The top of the anodal 13a of described battery cohort and described battery cohort negative pole 13b is installed with battery cohort holder 12, and described battery cohort holder 12 is fixedly mounted in described modular tank 1.
Above-mentioned described positive bus 16 and the main purpose of described negative bus-bar 18 are exactly the sectional area that increases baffle, described anodal baffler 17 is installed on the anodal 13a of described battery cohort by bolt, described negative pole baffler 19 is installed on described battery cohort negative pole 13b by bolt, and the anodal 13a of described battery cohort and described battery cohort negative pole 13b are set to respectively metal polar plate, the anodal 13a of simultaneously described battery cohort and described battery cohort negative pole 13b are fixed by screws on battery cohort holder 12, by the connection of each part mentioned above, realize battery cohort 15 has been fixedly mounted on battery cohort holder 12.
Wherein said battery pack holder 14 comprises the annular electro stall 14a with cell end interface and insulation, described annular electro stall 14a arranged in arrays and periphery link together, described annular electro stall 14a center is provided with the through hole 14b of being convenient to lead-in wire, annular electro stall 14a carries out matrix form by cell and be arranged in parallel fixing, make multiple cell marshallings, be convenient to being welded and fixed of described positive bus 16 and described negative bus-bar 18.
The main row of the positive bus 16a that described positive bus 16 comprises bar shaped, the both sides of the main row of described positive bus 16a are provided with positive bus row 16b, the end of described positive bus row 16b is to the electrode direction bending of corresponding cell, and the end of described positive bus row 16b is provided with welding groove or the welding hole of being convenient to welding; The main row of the negative bus-bar 18a that described negative bus-bar 18 comprises bar shaped, the both sides of the main row of described negative bus-bar 18a are provided with negative bus-bar row 18b, the end of described negative bus-bar row 18b is to the electrode direction bending of corresponding cell, the end of described negative bus-bar row 18b is provided with welding groove or the welding hole of being convenient to welding, the welding groove that the present embodiment uses, bonding area is large, good fixing effect.
As shown in Figure 7 and Figure 8, electronic equalizer switch device, be arranged in the described module housing of described battery cohort 15 tops, comprise equalizer switch seat 21, equalizer switch seat 21 is installation main bodys of described electronic equalizer switch device, bottom coordinates assembling with battery cohort holder 12, the equalizer switch lid 22 being used in conjunction with is installed on described equalizer switch seat 21, equalizer switch seat 21 encapsulates each device parts of electronic equalizer switch device fixing together with equalizer switch lid 22, to facilitate installation.Corresponding with each described battery cohort 15 respectively equalizer switch sets of contacts is installed on described equalizer switch seat 21, and described equalizer switch sets of contacts comprises anodal moving contact 23a and negative pole moving contact 23b, the paired anodal output contact 24a arranging and negative pole output contact 24b, the balanced contact 25a of the paired positive pole arranging and the negative pole equilibrium contact 25b of paired setting, described anodal moving contact 23a is connected to the anodal 13a of described battery cohort by fexible conductor 26, described negative pole moving contact 23b is connected to described battery cohort negative pole 13b by fexible conductor 26, described fexible conductor 26 is elastic sheet metal, there is good elasticity, to facilitate it to be resisted against between all parts in electronic equalizer switch device, between described anodal output contact 24a, be connected with anodal series conductor row 27, described anodal series conductor row 27 is connected with described work anodal 5, between described negative pole output contact 24b, be connected with negative pole series conductor row 28, described negative pole series conductor row 28 is connected with described work negative pole 6, has realized the electric energy of battery cohort 15 is drawn, between the balanced contact 25a of described positive pole, be connected with anodal parallel conducting wire row 29, described anodal parallel conducting wire row 29 connects with described balanced anodal 7, between the balanced contact 25b of described negative pole, be connected with negative pole parallel conducting wire row 30, described negative pole parallel conducting wire row 30 connects with described balanced negative pole 8, to facilitate balanced use, on described equalizer switch seat 21, insulated tension pole 31 is installed, on described insulated tension pole 31, be connected with the moving contact shell fragment corresponding with described battery cohort 15 quantity, the two ends of described moving contact shell fragment are connected to respectively described anodal moving contact 23a and described negative pole moving contact 23b, the outer end of described anodal moving contact 23a and described negative pole moving contact 23b is hinged on respectively on described equalizer switch seat 21, described insulated tension pole 31 is provided with shell fragment slot 38, described moving contact sheet insertion is connected in described shell fragment slot 38, when insulated tension pole 31 carries out translation, can pull the translation of moving contact shell fragment by shell fragment slot 38, the anodal moving contact 23a and the negative pole moving contact 23b that arrange are in pairs swung back and forth along its afterbody, described insulated tension pole 31 is connected with pull bar drive unit, described battery cohort 15, described temperature-detecting device and described electronic equalizer switch device are also connected to respectively battery management system, battery management system (BMS management system) is the known prior art content of those of ordinary skill in the art, here repeats no more.Certainly, described electronic equalizer switch device also can be set to the conventional control assemblies such as relay.
When the power supply of battery cohort 15 is normally exported, by electronic equalizer switch device, battery cohort 15 is connected, when balanced, the battery management system output of cutting off the electricity supply, starts electronic equalizer switch device by 15 parallel connections of battery cohort.Complete this process and be and be driven into by pull bar drive unit that the action conversion of anodal moving contact 23a to arranging and negative pole moving contact 23b realizes.
As shown in Figure 7 and Figure 8, described pull bar drive unit comprises the draw-bar seat 32 that is arranged on described insulated tension pole 31 ends, and described draw-bar seat 32 peripheries are set with the back-moving spring 33 being resisted against on described equalizer switch seat 21; The described equalizer switch seat 21 of described draw-bar seat 32 correspondences is provided with splined hole, translation splined shaft 37 is installed in described splined hole, one end of described translation splined shaft 37 is fixedly connected with described draw-bar seat 32 by connecting bolt, the other end of described translation splined shaft 37 is fixed with translation cam 36, and the inner face of described translation cam 36 is provided with cam helical stand 40; On described equalizer switch seat 21, be rotatablely equipped with the sheave 35 being sleeved on outside described translation splined shaft 37, the outer face of described sheave 35 is provided with sheave helical stand 39, described sheave helical stand 39 is corresponding with described cam helical stand 40, described cam helical stand 40 comprises stressed helicoid and reset vertical plane, and sheave helical stand 39 comprises application of force helicoid and spacing vertical plane.On described equalizer switch seat 21, be rotatablely equipped with the driver plate 34 corresponding with described sheave 35, on described equalizer switch seat 21, camb cap 42 is detachably installed, on described camb cap 42, be connected with the reducing motor 43 that drives described driver plate 34, described reducing motor 43 is connected to described battery management system by wire.
The moving contact shell fragment of moving contact front end is under the pulling of shell fragment slot 38 and insulated tension pole 31, using its tail end as axle, point swings, thereby realizes the connecting and disconnecting of contact and anodal output contact 24a and negative pole output contact 24b or anodal balanced contact 25a and the balanced contact 25b of negative pole.
The course of work of pull bar drive unit is as described below:
Translation cam 36 is connected with translation splined shaft 37 by screw, translation splined shaft 37 coordinates with the splined hole being provided with in equalizer switch seat 21, can realize insulated tension pole 31 parallels, but translation cam 36 can not rotate, and the sheave 35 being sleeved on translation cam 36 is rotatable, described sheave 35 1 sides are provided with bearing pedestal 44, on described equalizer switch seat 21, corresponding described bearing pedestal 44 is provided with ball grooves, between described ball grooves and described bearing pedestal 44, be provided with ball 45, the coefficient of friction while rotation to reduce sheave 35, described sheave helical stand 39 is set to three, described cam helical stand 40 is also set to three accordingly, two groups of spiral convex surfaces be respectively 120 ° uniform, described sheave 35 is set to Ma Shi sheave, and be set to six tooth socket wheels, when driver plate 34 rotates a circle, stir sheave 35 and rotate 60 °, because parallel cam can not rotate, three sheave helical stands 39 on sheave 35 are in the time that sheave 35 rotates, relative to changing along with rotating of sheave 35 with the position of three cam helical stands 40 of translation cam 36, the convex surface that is sheave helical stand 39 and cam helical stand 40 is realized stressed helicoid and application of force helicoid successively, the position of rotation of spacing vertical plane and reset vertical plane changes, make translation cam 36 realize parallel.The concrete spacing vertical plane when sheave helical stand 39 is in the time coordinating with the reset vertical plane position of cam helical stand 40, insulated tension pole 31 pulls anodal moving contact 23a to contact respectively with negative pole output contact 24b with anodal output contact 24a, negative pole moving contact 23b, and battery cohort 15 is realized normal Voltage-output, in the time that needs battery cohort 15 is balanced, BMS management system is sent action command, start reducing motor 43 and drag driver plate 34, engagement sheave 35 rotates, the helicoid of two groups of spiral table tops and the cooperation position of vertical plane change, in the time rotating to two vertical planes disengagings of two helical stands, insulated tension pole 31 links under the effect of back-moving spring 33, due to the reduction of the height of two helicoids, translation cam 36 is realized moment fast moving, insulated tension pole 31 is stirred anodal moving contact 23a and anodal output contact 24a, negative pole moving contact 23b and negative pole output contact 24b discharge respectively, and anodal moving contact 23a and anodal balanced contact 25a, negative pole moving contact 23b contact 25b balanced with negative pole is closed respectively, sheave 35 stops after having completed the spinning movement of a week, now the both positive and negative polarity of each battery cohort 15 is respectively in state in parallel, its current potential is all in a level, so just realize the equalization parameter of battery cohort 15.
When battery cohort 15 is in the time that needs are balanced, first BMS management system cuts off the power supply output of battery cohort 15, under the state that there is no electric current output, realize 15 equilibriums of battery cohort, output is now zero potential, disconnect at anodal moving contact 23a and anodal output contact 24a, the moment of contact 25a contact balanced with positive pole, negative pole moving contact 23b and negative pole output contact 24b disconnect, the moment of contact 25b contact balanced with negative pole can not produce action spark, but the now parameter of each battery cohort 15 inconsistent, the battery cohort 15 of prior art (battery cohort in parallel time) in the time of equilibrium has a large electric current moment and flows to electronegative potential from high potential, contact can produce discharge spark in the time of closure, and then ablation contact affects the working life of battery cohort 15, and the present embodiment is in the time of balanced operation state, the quick acting that insulated tension pole 31 is realized under the effect of back-moving spring 33, the moment of having realized contact switches, balanced end, BMS management system is sent instruction, reducing motor 43 drags driver plate 34 and rotates, driver plate 34 engages sheave 35 and rotates, insulated tension pole 31 stirs anodal moving contact 23a and negative pole moving contact 23b is transformed into normal power source output, now because power supply is exported in dissengaged positions, therefore anodal moving contact 23a and negative pole moving contact 23b can not produce spark in the time of action, when completing after output state conversion, BMS management system connects the power supply output of controlling energising pond cohort 15, make the state of this device in normal work, and then eliminate the short defect of above-mentioned working life.
In the present embodiment, the rotation of sheave 35 is to engage rotation by driver plate 34 to realize, and the rotation of driver plate 34 is dragged by reducing motor 43, the rotation of reducing motor 43 is realized by the control of BMS management system, by being set, BMS management system often sends a program control instruction, reducing motor 43 drags driver plate 34 and rotates a circle, thereby has realized normal output and the balanced conversion of battery cohort 15.
As shown in Fig. 1 and Fig. 8, described pull bar drive unit is connected with battery module state indicating device, described battery module state indicating device comprises by rotating shaft 47 and is hinged on the indicating arm 46 on described equalizer switch seat 21, described insulated tension pole 31 is provided with indicating arm allocating slot 49, the lower end of described indicating arm 46 stretches in described indicating arm allocating slot 49, extend to described module upper cover 2 upper end of described indicating arm 46, and described module upper cover 2 is provided with the form 48 of being convenient to observe described indicating arm 46 positions.In the time that insulated tension pole 31 moves, drag indicating arm 46 and 47 realize swing around the shaft, by the transparent window 48 of module upper cover 2, can observe battery cohort 15 is in power supply output state or in equilibrium state, this is very important in the time that battery cohort 15 is installed.
The present embodiment only provides the technical scheme of single battery module, in practical application, can be according to the requirement of the voltage of motor vehicle and capacity, respectively multiple group of battery modules are combined, each battery module is cascaded by work positive pole and work negative pole simultaneously, and each battery module is connected in parallel by balanced positive pole and balanced negative pole, so just can realize multiple battery module co-operation and equilibrium.In described module, cover to be also provided with and be convenient to the communication interface that is connected with described battery management system, certainly this communication interface is according to the difference of electric vehicle structure, can be arranged on as waited other positions in modular tank, battery management system can be arranged on driver's cabin or other position of electric automobile, in the accompanying drawing of the present embodiment, does not show.
Because this device in use can arrange several battery modules, can there is certain parameter differences along with using between each battery module, can use BMS management system to carry out unified management to this difference, the concrete function that BMS management system possesses is as follows:
(1) accurately estimate the state-of-charge (SOC) of battery cohort: i.e. the dump energy of battery module, guarantee that SOC maintains in rational scope, prevent owing to overcharging or overdischarge causes damage to battery module, and show at any time the SOC of battery module.
(2) dynamic monitoring: battery module in charge and discharge process, the total voltage of the terminal voltage of every cell in Real-time Collection battery module, temperature, discharging current and battery module; Meanwhile, can detect in time the situation of cell, keep reliability and the high efficiency of whole battery module.
(3) equilibrium of cell apparatus: keep in battery cohort each cell equilibrium at consistent state, be controlled at by BMS management system in time of setting whole battery module is carried out to equilibrium.
(4) the working temperature control of cell apparatus: because battery module can produce high temperature when the high power charging-discharging, excess Temperature can affect the normal use of battery module, in the time that battery module temperature rise exceedes 45 ℃, the radiator fan starting on module housing is lowered the temperature to battery cohort, to keep battery module to be operated in optimum Working.
In sum, the connection in series-parallel of equalizer switch sets of contacts conversion is to send instruction by BMS management system, and the work of pull bar drive unit, drives insulated tension pole parallel, and insulated tension pole stirs by moving contact shell fragment that the action of equalizer switch sets of contacts realizes.
Each battery module is equipped with balanced both positive and negative polarity joint pin, after composition module cohort, balanced positive and negative terminals is connected respectively, so just can realize the equilibrium of whole cohort, when after battery module cohort work a period of time, it being carried out to equilibrium, greatly extend the useful life of battery.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and specification, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.

Claims (10)

1. motor switch formula automatic equalization battery module, is characterized in that, comprising:
Module housing, comprises modular tank, is installed with module upper cover in described modular tank; The end face of described module upper cover is provided with work positive pole and work negative pole, and the end face of described module upper cover is also provided with balanced positive pole and balanced negative pole;
At least two Battery pack cohorts, be encapsulated in described module housing, described battery cohort comprises the battery pack holder that is clamped in respectively some cells two ends, described cell is divided into some battery subgroups, the positive pole of each described battery subgroup is fixedly welded with positive bus, described positive bus is arranged at the outside of described battery pack holder, and each described positive bus outside is fixedly welded on same anodal baffler; The negative pole of each described battery subgroup is fixedly welded with negative bus-bar, and described negative bus-bar is arranged at the outside of described battery pack holder, and each described negative bus-bar outside is fixedly welded on same negative pole baffler; Battery cohort positive pole is installed on described anodal baffler, battery cohort negative pole is installed on described negative pole baffler; Described battery cohort top anodal and described battery cohort negative pole is installed with battery cohort holder, and described battery cohort holder is fixedly mounted in described modular tank;
Electronic equalizer switch device, be arranged in the described module housing of described battery cohort top, comprise equalizer switch seat, corresponding with each described battery cohort respectively equalizer switch sets of contacts is installed on described equalizer switch seat, and described equalizer switch sets of contacts comprises anodal moving contact and negative pole moving contact, the paired anodal output contact arranging and negative pole output contact, the balanced contact of the paired positive pole arranging and the negative pole equilibrium contact of paired setting; Described anodal moving contact is connected to described battery cohort positive pole by fexible conductor, and described negative pole moving contact is connected to described battery cohort negative pole by fexible conductor; Between described anodal output contact, be connected with anodal series conductor row, described anodal series conductor row is connected with described work is anodal, is connected with negative pole series conductor row between described negative pole output contact, and described negative pole series conductor row is connected with described work negative pole; Between the balanced contact of described positive pole, be connected with anodal parallel conducting wire row, described anodal parallel conducting wire row and described balanced anodal connection, described negative pole is connected with negative pole parallel conducting wire row between balanced contact, and described negative pole parallel conducting wire row connects with described balanced negative pole; On described equalizer switch seat, insulated tension pole is installed, on described insulated tension pole, be plugged with the moving contact shell fragment corresponding with described battery cohort quantity, described moving contact shell fragment is connected to respectively described anodal moving contact and described negative pole moving contact, and the outer end of described anodal moving contact and described negative pole moving contact is hinged on respectively on described equalizer switch seat; Described insulated tension pole is connected with pull bar drive unit; Described pull bar drive unit is connected with battery module state indicating device;
Temperature-detecting device, is arranged on described module housing.
2. motor switch formula automatic equalization battery module as claimed in claim 1, it is characterized in that, described pull bar drive unit comprises the draw-bar seat that is arranged on described insulated tension pole end, and described draw-bar seat periphery is set with the back-moving spring being resisted against on described equalizer switch seat; The described equalizer switch seat that described draw-bar seat is corresponding is provided with splined hole, translation splined shaft is installed in described splined hole, one end of described translation splined shaft is fixedly connected with described draw-bar seat, the other end of described translation splined shaft is fixed with translation cam, and the inner face of described translation cam is provided with cam helical stand; On described equalizer switch seat, be rotatablely equipped with the sheave being sleeved on outside described translation splined shaft, the outer face of described sheave is provided with sheave helical stand, and described sheave helical stand is corresponding with described cam helical stand; On described equalizer switch seat, be rotatablely equipped with the driver plate corresponding with described sheave, described driver plate is connected with reducing motor.
3. motor switch formula automatic equalization battery module as claimed in claim 1, is characterized in that, described insulated tension pole is provided with shell fragment slot, and described moving contact sheet insertion is connected in described shell fragment slot.
4. motor switch formula automatic equalization battery module as claimed in claim 2, is characterized in that, described cam helical stand comprises stressed helicoid and reset vertical plane, and sheave helical stand comprises application of force helicoid and spacing vertical plane.
5. motor switch formula automatic equalization battery module as claimed in claim 1, it is characterized in that, described battery module state indicating device comprises the indicating arm being hinged on described equalizer switch seat, described insulated tension pole is provided with indicating arm allocating slot, the lower end of described indicating arm stretches in described indicating arm allocating slot, extend to described module upper cover the upper end of described indicating arm, covers and be provided with the form of being convenient to observe described indicating arm position in described module.
6. motor switch formula automatic equalization battery module as claimed in claim 1, it is characterized in that, described battery pack holder comprises the annular electro stall with cell end interface and insulation, described annular electro stall arranged in arrays and periphery link together, and the center of described annular electro stall is provided with the through hole of being convenient to lead-in wire.
7. motor switch formula automatic equalization battery module as claimed in claim 1, it is characterized in that, described positive bus comprises the main row of the positive bus of bar shaped, the main row's of described positive bus both sides are provided with positive bus row, described positive bus row's end is to the electrode direction bending of corresponding cell, and described positive bus row's end is provided with welding groove or the welding hole of being convenient to welding; Described negative bus-bar comprises the main row of the negative bus-bar of bar shaped, the main row's of described negative bus-bar both sides are provided with negative bus-bar row, described negative bus-bar row's end is to the electrode direction bending of corresponding cell, and described negative bus-bar row's end is provided with welding groove or the welding hole of being convenient to welding.
8. motor switch formula automatic equalization battery module as claimed in claim 1, is characterized in that, described fexible conductor is elastic sheet metal.
9. motor switch formula automatic equalization battery module as claimed in claim 1, it is characterized in that: described temperature-detecting device comprises the fan cover plate that is inlaid in described module housing one end, described fan cover plate bottom is provided with the guide duct that abuts in described module housing madial wall, on the sidewall of described guide duct near described module housing inwall, be distributed with air guide hole, the sidewall of described module housing is provided with the active air port corresponding with described air guide hole, and Open Side Down in described active air port; The other end of described module housing is provided with the passive air port that Open Side Down, between adjacent described battery cohort, is also interval with wind-guiding homogenizing plate, on described wind-guiding homogenizing plate, is distributed with pod apertures; The lower end of described guide duct is provided with radiator fan, and described radiator fan is connected with cooling fan module by wire.
10. motor switch formula automatic equalization battery module as claimed in claim 9, it is characterized in that: described temperature-detecting device comprises the fan cover plate that is inlaid in described module upper cover one end, described fan cover plate bottom is provided with the guide duct that abuts in described module upper cover madial wall, on the sidewall of described guide duct near described module upper cover inwall, is distributed with air guide hole; Described active air port is arranged on the side of described module upper cover one side, and Open Side Down in described active air port, and described modular tank is provided with the active air port extension to downward-extension corresponding to described active air port place; Described passive air port is arranged on the side of described module upper cover opposite side, and Open Side Down in described passive air port, and described modular tank is provided with the passive air port extension to downward-extension corresponding to described passive air port place.
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CN106571434A (en) * 2016-11-09 2017-04-19 成都聚立汇信科技有限公司 Storage battery case
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